Tank equipment for vacuum spraying

By introducing motor-driven twisting and gear systems and spraying mechanisms into the vacuum spraying equipment, the problem of low mixing efficiency in existing equipment is solved, efficient mixing and uniform spraying of feed is achieved, and the practicality of the equipment is improved.

CN222357224UActive Publication Date: 2025-01-17FUJIAN SHANG FEED CO LTD
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Patent Information

Application Number
CN202421218808.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-31
Publication Date
2025-01-17
Estimated Expiration
2034-05-31

AI Technical Summary

Technical Problem

In existing vacuum spraying equipment, the mixing efficiency of the dragon is only relied on, which leads to the low mixing efficiency during feed processing, which reduces the practicality of the device.

Method used

A tank equipment including a tank body, a motor, a twisting dragon, a first bevel gear, a rotating wheel, a belt, a mixing plate, a hollow tube, a second bevel gear, a spray mechanism and other components is designed, and the twist is driven by the motor. The dragon and gear system improves mixing rate and uniformity and increases the spray range and uniformity of the paint through the spray mechanism.

Benefits of technology

The mixing rate and uniformity of the feed are significantly improved, the spraying effect is improved, the required time is shortened, and the practicality and spraying efficiency of the device are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of vacuum spraying, and discloses a tank device for vacuum spraying, which comprises a tank, the bottom of the inner wall of the tank is fixedly connected with a hollow cylinder, the bottom of the tank is fixedly connected with a motor, and the output end of the motor penetrates through the tank and is fixedly connected with an auger. The top of the auger penetrates through the hollow cylinder and is fixedly connected with a first bevel gear, rotating wheels are rotatably connected to the periphery of the inner wall of the tank body, a belt is arranged on the outer sides of the rotating wheels, a plurality of mixing plates are fixedly connected to the outer side of the belt, and the rotating wheels are in transmission connection through the belt. According to the utility model, 1, the mixing speed and the uniformity can be obviously improved through the matching among the tank body, the vacuum pump and the motor, and the spraying area and the uniformity can be improved while mixing is carried out through the matching among the oil pump, the spraying box and the hollow block;
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Description

Technical Field

[0001] The utility model relates to the technical field of vacuum spraying, in particular to a tank device used for vacuum spraying. Background Art

[0002] Feed refers to various foods and nutritional supplements eaten by animals, usually used to feed livestock, poultry and other animals. Feed can include grains, beans, fish meal, bone meal, vitamins, minerals and other ingredients to meet the nutritional needs of animal growth, development and production. In order to facilitate the addition of oils and flavors to feed, a tank equipment for vacuum spraying is needed.

[0003] The tank equipment used for vacuum spraying is a kind of equipment used in surface coating process, which is usually used to coat the surface of an object in a vacuum environment. In the vacuum environment, the paint is sprayed onto the surface of the object and forms a uniform and dense coating through evaporation, ionization and other processes.

[0004] At present, most of the vacuum spraying tank equipment on the market turns the feed in a vacuum environment through an auger. However, when a large amount of feed is processed by relying solely on the mixing of the auger, its mixing efficiency is low, thereby reducing the practicality of the device. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a tank device for vacuum spraying, aiming to improve the problem of low mixing efficiency of vacuum spraying equipment in the prior art that only relies on an auger.

[0006] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a tank device for vacuum spraying, comprising a tank body, a hollow cylinder fixedly connected to the bottom of the inner wall of the tank body, a motor fixedly connected to the bottom of the tank body, the output end of the motor passes through the tank body and is fixedly connected to an auger, the top of the auger passes through the hollow cylinder and is fixedly connected to a first bevel gear, the inner wall of the tank body is rotatably connected to rotating wheels all around, a belt is provided on the outer side of the rotating wheel, a plurality of mixing plates are fixedly connected to the outer side of the belt, and the plurality of rotating wheels are connected through the belt transmission, a hollow tube is fixedly connected to the outer side of the upper rotating wheel, a second bevel gear is fixedly connected to the outer side of the hollow tube, the second bevel gear is meshingly connected to the first bevel gear, the left side of the tank body is connected to a vacuum pump, and the top of the tank body is provided with a spray mechanism.

[0007] Through the above technical solution, the mixing rate and uniformity of the feed by the device can be improved.

[0008] As a further description of the above technical solution:

[0009] The spray mechanism includes a spray box, which is fixedly connected to the top of the tank body. The bottom of the spray box is connected to an oil pump. The output end of the oil pump passes through the tank body and is connected to a hollow block. The outer wall of the hollow block is rotatably connected with sealing rings. The outer sides of the plurality of sealing rings are respectively fixedly connected to the corresponding second bevel gears, and the outer walls of the plurality of second bevel gears are each provided with a plurality of spray holes.

[0010] Through the above technical solution, the range and area of ​​spraying paint can be increased.

[0011] As a further description of the above technical solution:

[0012] The outer side of the rotating wheel at the lower side is fixedly connected with a rotating rod, and the outer side of the rotating rod is fixedly connected with a plurality of mixing blades.

[0013] Through the above technical solution, the mixing effect of the mixed materials can be further improved.

[0014] As a further description of the above technical solution:

[0015] A controller is fixedly connected to the front side of the tank body, and the controller is electrically connected to the motor, the vacuum pump, and the oil pump respectively.

[0016] Through the above technical solution, the start-up of the electrical connection of the motor, vacuum pump and oil pump can be controlled separately.

[0017] As a further description of the above technical solution:

[0018] The outer side of the controller is fixedly connected with a shell, and the outer side of the shell is rotatably connected with a shield.

[0019] Through the above technical solution, the protection of the controller can be improved.

[0020] As a further description of the above technical solution:

[0021] A plurality of supporting legs are fixedly connected around the bottom of the tank body, and the bottoms of the plurality of supporting legs are rotatably connected to a bottom plate.

[0022] The above technical solution can facilitate installation and fixation of the device.

[0023] As a further description of the above technical solution:

[0024] The outer wall of the tank body is fixedly connected with handles all around, and the outer sides of the plurality of handles are fixedly connected with sheaths.

[0025] The above technical solution can facilitate the movement and storage of the device.

[0026] As a further description of the above technical solution:

[0027] The right side of the tank body is connected with a positioning frame, and the inner side of the positioning frame is fixedly connected with an observation window.

[0028] Through the above technical solution, the working condition of the device can be observed in real time.

[0029] The utility model has the following beneficial effects:

[0030] 1. In the utility model, the feed is placed in the tank body and the vacuum pump is started to draw a vacuum, and then the motor is started to drive the auger to rotate along the inner side of the hollow tube, so that the feed can be mixed. When the auger rotates, it also drives the first bevel gear thereon to rotate, and drives the hollow tube and the second bevel gear to rotate through meshing transmission. At this time, the belt and the mixing plate thereon can be driven by the rotating wheel to improve the mixing effect, which can significantly improve the mixing rate and uniformity, thereby improving the spraying effect of the device and shortening the required time, thereby improving the practicality of the device.

[0031] 2. In the utility model, the flavor paint in the spray box can be pumped into the hollow block by starting the oil pump. Since the sealing ring on the hollow block will rotate along with the rotation of the second bevel gear, the paint in the hollow block will be sent into the hollow cylinder through the sealing ring and discharged through the spray hole. The spray area and uniformity can be increased while mixing, thereby improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0032] Figure 1 A three-dimensional diagram of a tank device for vacuum spraying proposed by the utility model;

[0033] Figure 2 This is a schematic diagram of the structure of a mixing plate of a tank device for vacuum spraying proposed by the utility model;

[0034] Figure 3 The utility model discloses a schematic diagram of a spray mechanism of a tank device for vacuum spraying.

[0035] Legend:

[0036] 1. Tank body; 2. Spray mechanism; 201. Spray box; 202. Oil pump; 203. Hollow block; 204. Sealing ring; 205. Spray hole; 3. Hollow cylinder; 4. Motor; 5. Auger; 6. First bevel gear; 7. Rotating wheel; 8. Belt; 9. Hollow tube; 10. Second bevel gear; 11. Mixing plate; 12. Rotating rod; 13. Mixing blade; 14. Support leg; 15. Bottom plate; 16. Controller; 17. Casing; 18. Shield; 19. Vacuum pump; 20. Positioning frame; 21. Observation window; 22. Handle; 23. Sheath. DETAILED DESCRIPTION

[0037] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0038] Reference Figure 1 , Figure 2 and Figure 3 , the utility model provides an embodiment: a tank device for vacuum spraying, comprising a tank body 1, a hollow cylinder 3 is fixedly connected to the bottom of the inner wall of the tank body 1, a motor 4 is fixedly connected to the bottom of the tank body 1, the output end of the motor 4 passes through the tank body 1 and is fixedly connected to an auger 5, the top of the auger 5 passes through the hollow cylinder 3 and is fixedly connected to a first bevel gear 6, the inner wall of the tank body 1 is rotatably connected to a rotating wheel 7 all around, a belt 8 is arranged on the outer side of the rotating wheel 7, a plurality of mixing plates 11 are fixedly connected to the outer side of the belt 8, and the plurality of rotating wheels 7 are connected through the belt 8 transmission, a hollow tube 9 is fixedly connected to the outer side of the upper rotating wheel 7, a second bevel gear 10 is fixedly connected to the outer side of the hollow tube 9, and the second bevel gear 10 is meshed with the first bevel gear 6, the left side of the tank body 1 is connected to a vacuum pump 19, and a spray mechanism 2 is arranged on the top of the tank body 1;

[0039] Specifically, feed is placed in the tank body 1, and the vacuum pump 19 is started for vacuum extraction. Then, the motor 4 is started to rotate the auger 5 along the inner side of the hollow cylinder 3 to achieve feed mixing. The rotation of the auger 5 will also drive the first bevel gear 6 thereon, and drive the hollow tube 9 and the second bevel gear 10 to rotate together through meshing transmission. At the same time, the belt 8 and the mixing plate 11 thereon can be driven by the rotating wheel 7, thereby improving the mixing effect. This process can significantly improve the mixing rate and uniformity.

[0040] Reference Figure 1 , Figure 2 and Figure 3 The spray mechanism 2 includes a spray box 201, which is fixedly connected to the top of the tank body 1. The bottom of the spray box 201 is connected to an oil pump 202. The output end of the oil pump 202 passes through the tank body 1 and is connected to a hollow block 203. The outer wall of the hollow block 203 is rotatably connected with a sealing ring 204. The outer sides of the plurality of sealing rings 204 are respectively fixedly connected to the corresponding second bevel gears 10. The outer walls of the plurality of second bevel gears 10 are each provided with a plurality of spray holes 205.

[0041] Specifically, by starting the oil pump 202, the flavor paint in the spray box 201 can be pumped into the hollow block 203. Since the sealing ring 204 on the hollow block 203 rotates with the rotation of the second bevel gear 10, the paint in the hollow block 203 will be sent into the hollow cylinder 3 through the sealing ring 204 and discharged through the spray hole 205, thereby improving the spray area and uniformity while mixing.

[0042] Reference Figure 1 , Figure 2 and Figure 3 The outer side of the lower rotating wheel 7 is fixedly connected with a rotating rod 12, and the outer side of the rotating rod 12 is fixedly connected with a plurality of mixing blades 13; the front side of the tank body 1 is fixedly connected with a controller 16, and the controller 16 is electrically connected with the motor 4, the vacuum pump 19, and the oil pump 202 respectively; the outer side of the controller 16 is fixedly connected with a housing 17, and the outer side of the housing 17 is rotatably connected with a shield 18;

[0043] Specifically, when the rotating wheel 7 rotates, the rotating rod 12 and the mixing blades 13 thereon are also driven to rotate, so as to further improve the mixing degree of the feed. The controller 16 can control the starting and operating power between the controller 16 and the motor 4, the vacuum pump 19, and the oil pump 202 respectively. The housing 17 can improve the protection ability of the controller 16. The opening and closing cover 18 can prevent the controller 16 from being accidentally touched when it is not in use.

[0044] Reference Figure 1 , Figure 2 and Figure 3 The bottom of the tank body 1 is fixedly connected with a plurality of supporting legs 14, and the bottoms of the plurality of supporting legs 14 are rotatably connected with a bottom plate 15; the outer wall of the tank body 1 is fixedly connected with a handle 22, and the outer sides of the plurality of handles 22 are fixedly connected with a sheath 23; the right side of the tank body 1 is connected with a positioning frame 20, and the inner side of the positioning frame 20 is fixedly connected with an observation window 21;

[0045] Specifically, the device can be fixed by the support legs 14 and the base plate 15 thereon, the device can be installed and fixed by the handle 22 and the protective cover 23 thereon, and the internal operation of the device can be observed in real time by the positioning frame 20 and the observation window 21 therein.

[0046] Working principle: Before using the device, first place the feed in the tank 1 and start the vacuum pump 19 to draw a vacuum. Then, start the motor 4 to make the auger 5 rotate along the inner side of the hollow tube 3 to achieve feed mixing. When the auger 5 rotates, the first bevel gear 6 will also rotate at the same time, driving the hollow tube 9 and the second bevel gear 10 to rotate through the transmission device. At the same time, the operation of the rotating wheel 7 will drive the belt 8 and the mixing plate 11 thereon to improve the mixing effect. This process significantly improves the mixing rate and uniformity, thereby improving the device. The spraying effect of the device is improved and the required time is shortened, thereby improving the practicality of the device, and after starting the oil pump 202, the flavor paint in the spray box 201 is pumped into the hollow block 203, and the sealing ring 204 on the hollow block 203 rotates with the rotation of the second bevel gear 10, which causes the paint in the hollow block 203 to be sent into the hollow cylinder 3 through the sealing ring 204 and discharged through the spray hole 205. This design can increase the spraying area and coating uniformity while mixing the paint, thereby improving the practicality of the device.

[0047] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A tank device for vacuum spraying, comprising a tank (1), characterized in that: A hollow cylinder (3) is fixedly connected to the bottom of the inner wall of the tank body (1), a motor (4) is fixedly connected to the bottom of the tank body (1), an output end of the motor (4) passes through the tank body (1) and is fixedly connected to an auger (5), the top of the auger (5) passes through the hollow cylinder (3) and is fixedly connected to a first bevel gear (6), rotating wheels (7) are rotatably connected to the inner wall of the tank body (1), a belt (8) is provided on the outer side of the rotating wheel (7), a plurality of mixing plates (11) are fixedly connected to the outer side of the belt (8), and the plurality of rotating wheels (7) are connected to each other by transmission via the belt (8), a hollow tube (9) is fixedly connected to the outer side of the rotating wheel (7) on the upper side, a second bevel gear (10) is fixedly connected to the outer side of the hollow tube (9), and the second bevel gear (10) is meshingly connected to the first bevel gear (6), a vacuum pump (19) is connected to the left side of the tank body (1), and a spray mechanism (2) is provided on the top of the tank body (1).

2. The tank equipment for vacuum spraying according to claim 1, characterized in that: The spray mechanism (2) comprises a spray box (201), the spray box (201) being fixedly connected to the top of the tank body (1), the bottom of the spray box (201) being connected to an oil pump (202), the output end of the oil pump (202) passing through the tank body (1) and being connected to a hollow block (203), the outer wall of the hollow block (203) being rotatably connected to sealing rings (204) all around, the outer sides of the plurality of sealing rings (204) being fixedly connected to the corresponding second bevel gears (10), and the outer walls of the plurality of second bevel gears (10) being provided with a plurality of spray holes (205).

3. The tank equipment for vacuum spraying according to claim 1, characterized in that: A rotating rod (12) is fixedly connected to the outer side of the rotating wheel (7) at the lower side, and a plurality of mixing blades (13) are fixedly connected to the outer side of the rotating rod (12).

4. The tank equipment for vacuum spraying according to claim 1, characterized in that: A controller (16) is fixedly connected to the front side of the tank body (1), and the controller (16) is electrically connected to the motor (4), the vacuum pump (19), and the oil pump (202), respectively.

5. The tank equipment for vacuum spraying according to claim 4, characterized in that: The outer side of the controller (16) is fixedly connected to a housing (17), and the outer side of the housing (17) is rotatably connected to a protective cover (18).

6. The tank equipment for vacuum spraying according to claim 1, characterized in that: A plurality of supporting legs (14) are fixedly connected to the four sides of the bottom of the tank body (1), and a bottom plate (15) is rotatably connected to the bottom of the plurality of supporting legs (14).

7. The tank equipment for vacuum spraying according to claim 1, characterized in that: The outer wall of the tank body (1) is fixedly connected to handles (22) on all sides, and the outer sides of the plurality of handles (22) are fixedly connected to protective sleeves (23).

8. The tank equipment for vacuum spraying according to claim 1, characterized in that: The right side of the tank body (1) is connected to a positioning frame (20), and the inner side of the positioning frame (20) is fixedly connected to an observation window (21).