Cotton spun yarn high-efficiency winding device
By designing a high-efficiency cotton spinning winding device including a winding mechanism and a cutting mechanism, the problem of uneven distribution of yarns during the cotton spinning winding process is solved, and the slow winding and automatic cutting of yarns are realized. Improves productivity and reduces costs.
Patent Information
- Application Number
- CN202421897691.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-08-07
AI Technical Summary
In the prior art, during the cotton spinning process, the winding speed is too fast, resulting in uneven distribution of yarns, and there is unnecessarily tight yarns, unnecessary overlap between layers or large gaps, which requires work. People interrupt the production process and manually sorting, resulting in reduced time consumption and production efficiency.
A high-efficiency winding device for cotton spinning is designed, including a base, a winding mechanism and a cutting mechanism. The winding mechanism realizes the slow winding of cotton spinning through the cooperation of U-shaped plate, driving motor, gear and cylinder; the cutting mechanism realizes the automatic cutting of yarn through the cooperation of laser sensor, controller, cylinder and cutting knife.
Through slow winding and automatic cutting, the problem of uneven distribution of yarns is avoided, manual intervention is reduced, work efficiency is improved, and production costs are reduced.
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Figure CN222433790U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of winding devices, in particular to a high-efficiency winding device for cotton spinning. Background Art
[0002] With the rapid development of the textile industry, cotton spinning, as an important link in the textile industry chain, its production efficiency and product quality directly affect the competitiveness of the entire industry. In the production process of cotton spinning, the winding link is a key step in the preparation of finished products. Its efficiency and stability are crucial to improving overall production efficiency and ensuring product quality.
[0003] In the prior art, cotton yarn is mainly used to make various textiles, including household textiles, clothing fabrics, industrial materials, sewing threads, embroidery threads, etc. However, in the actual cotton spinning winding process, if the winding speed is too fast, the yarn will be unevenly distributed during winding, resulting in uneven yarn tightness, unnecessary overlap between layers, or large gaps. As a result, the staff will have to interrupt the production process and stop the machine to manually sort the yarn. This process not only consumes time, but also reduces overall work efficiency and increases production costs. Utility Model Content
[0004] The purpose of the utility model is to solve the problem in the prior art that in the actual cotton spinning winding process, if the winding speed is too fast, the yarn will be unevenly distributed during winding, resulting in uneven tightness of the yarn, unnecessary overlap between layers or large gaps, which requires workers to interrupt the production process and stop the machine to manually sort the yarn. This process not only consumes time, but also reduces the overall work efficiency and increases production costs. A high-efficiency cotton spinning winding device is proposed to solve the problem.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a high-efficiency cotton spinning winding device, comprising a base, a winding mechanism is fixedly connected to the top of the base, a cutting mechanism is fixedly connected to the top of the base, the winding mechanism comprises two fixed plates and two mounting plates, the outer surface of one of the fixed plates is fixedly connected to a U-shaped plate, the outer surface of the U-shaped plate is provided with a driving motor, the output end of the driving motor passes through the outer surface of the U-shaped plate and extends to one side, the output end of the driving motor is provided with a first gear, and the outer surface of the first gear is meshingly connected to a second gear.
[0006] Preferably, a winding rod is provided on the inner surface wall of the second gear, a first baffle is provided on the outer surface of the winding rod, and a first cylinder is fixedly mounted on the outer surface of the other fixed plate.
[0007] Preferably, the telescopic end of the first cylinder slides through the outer surface of the fixed plate and extends to one side, the telescopic end of the first cylinder is fixedly connected to the second baffle, and the bottoms of the two fixed plates are fixedly connected to the top of the base.
[0008] Preferably, the inner surface walls of the two mounting plates are rotatably connected to a rotating rod, the outer surfaces of the two rotating rods are rotatably connected to a guide roller, and the bottoms of the two mounting plates are fixedly connected to the top of the base.
[0009] Preferably, the cutting mechanism comprises a U-shaped frame, a laser sensor is fixedly mounted on the bottom of the U-shaped frame, and a controller is fixedly mounted on the outer surface of the U-shaped frame.
[0010] Preferably, a second cylinder is fixedly installed on the top of the U-shaped frame, a telescopic end of the second cylinder slides through the top of the U-shaped frame and extends downward, and a cutting knife is fixedly connected to the telescopic end of the second cylinder.
[0011] Preferably, the bottom of the U-shaped frame is fixedly connected to the top of the base, and the bottom of the base near the four corners is fixedly connected with support columns.
[0012] Compared with the prior art, the advantages and positive effects of the utility model are:
[0013] 1. In the utility model, through the coordinated use of the U-shaped plate, the driving motor, the first gear, the second gear, the winding rod, the first baffle, the first cylinder, the second baffle, the mounting plate, the rotating rod and the guide roller, the cotton yarn can be slowly wound up to avoid problems such as uneven winding distribution of the yarn due to excessively fast rotation speed and uneven tightness of the yarn, thereby reducing manual intervention in the yarn during winding, thereby improving work efficiency and reducing production costs.
[0014] 2. In the utility model, the U-shaped frame, the laser sensor, the controller, the second cylinder and the cutting knife are used in coordination to automatically cut the yarn, thereby reducing the labor of the workers and avoiding the errors that may be caused by manual operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of a high-efficiency winding device for cotton spinning is provided for the utility model;
[0016] Figure 2 This is a partial schematic diagram of a winding mechanism of a high-efficiency winding device for cotton spinning proposed by the utility model;
[0017] Figure 3 This is another schematic diagram of the winding mechanism of a high-efficiency winding device for cotton spinning proposed by the utility model;
[0018] Figure 4The utility model provides a schematic diagram of a cutting mechanism of a high-efficiency winding device for cotton spinning.
[0019] Legend: 1. Base; 2. Support column; 3. Winding mechanism; 301. Fixed plate; 302. U-shaped plate; 303. Driving motor; 304. First gear; 305. Second gear; 306. Winding rod; 307. First baffle; 308. First cylinder; 309. Second baffle; 310. Mounting plate; 311. Rotating rod; 312. Guide roller; 4. Cutting mechanism; 401. U-shaped frame; 402. Laser sensor; 403. Controller; 404. Second cylinder; 405. Cutting knife. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the utility model, the utility model is further described below in conjunction with the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features in the embodiments can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments of the following disclosure.
[0022] Embodiment 1, as Figure 1-Figure 4 As shown, the utility model provides a high-efficiency winding device for cotton spinning, including a base 1, a winding mechanism 3 is fixedly connected to the top of the base 1, a cutting mechanism 4 is fixedly connected to the top of the base 1, the winding mechanism 3 includes two fixed plates 301 and two mounting plates 310, the outer surface of one of the fixed plates 301 is fixedly connected to a U-shaped plate 302, the outer surface of the U-shaped plate 302 is provided with a driving motor 303, the output end of the driving motor 303 passes through the outer surface of the U-shaped plate 302 and extends to one side, the output end of the driving motor 303 is provided with a first gear 304, the outer surface of the first gear 304 is meshedly connected to a second gear 305, and the second gear A winding rod 306 is provided on the inner surface wall of 305, and a first baffle 307 is provided on the outer surface of the winding rod 306. A first cylinder 308 is fixedly installed on the outer surface of the other fixed plate 301. The telescopic end of the first cylinder 308 slides through the outer surface of the fixed plate 301 and extends to one side. The telescopic end of the first cylinder 308 is fixedly connected to the second baffle 309. The bottoms of the two fixed plates 301 are fixedly connected to the top of the base 1. The inner surfaces of the two mounting plates 310 are rotatably connected to the rotating rods 311. The outer surfaces of the two rotating rods 311 are rotatably connected to the guide rollers 312. The bottoms of the two mounting plates 310 are fixedly connected to the top of the base 1.
[0023] The effect achieved by the entire embodiment 1 is that when using the device to wind up the cotton yarn, first, one end of the cotton yarn is passed through the two guide rollers 312, and the cotton yarn is wound around the winding rod 306. At this time, the first cylinder 308 is started, and the second baffle 309 is pushed by its telescopic end, and through the cooperation with the first baffle 307, it plays a limiting role in the process of winding up the cotton yarn. Then, the driving motor 303 on the U-shaped plate 302 is started, and the first gear 304 is driven to rotate by its output end. As the first gear 304 rotates, it is meshed with the second gear 305, so that the second gear 305 can be driven to work in conjunction, and by Since the diameter of the first gear 304 is smaller than that of the second gear 305, the second gear 305 can have a deceleration effect during its rotation. As the second gear 305 rotates slowly, the winding rod 306 starts to rotate slowly to wind the cotton yarn. In the winding process, the two guide rollers 312 and the rotating rod 311 cooperate to guide the yarn winding process. Under the action of the winding mechanism 3, the cotton yarn can be slowly wound to avoid uneven yarn winding distribution caused by excessive rotation speed and problems such as uneven yarn tightness, thereby reducing manual intervention in the yarn during winding, thereby improving work efficiency and reducing production costs.
[0024] Embodiment 2, as Figure 1-Figure 4 As shown, the cutting mechanism 4 includes a U-shaped frame 401, a laser sensor 402 is fixedly installed at the bottom of the U-shaped frame 401, a controller 403 is fixedly installed on the outer surface of the U-shaped frame 401, a second cylinder 404 is fixedly installed on the top of the U-shaped frame 401, the telescopic end of the second cylinder 404 slides through the top of the U-shaped frame 401 and extends to the bottom, a cutting knife 405 is fixedly connected to the telescopic end of the second cylinder 404, the bottom of the U-shaped frame 401 is fixedly connected to the top of the base 1, and the bottom of the base 1 near the four corners is fixedly connected to the support column 2.
[0025] The effect achieved by the entire embodiment 2 is that, during the yarn winding process, the laser sensor 402 at the bottom of the U-shaped frame 401 will monitor the length of the yarn winding below in real time. When the preset length is reached, the laser sensor 402 will send a signal to the controller 403, and the second cylinder 404 will be started by the controller 403, and the cutting knife 405 will be pushed downward by its telescopic end to cut the yarn. Under the action of the cutting mechanism 4, the yarn can be automatically cut, thereby reducing the labor of the workers and avoiding the errors that may be caused by manual operation. The support column 2 is mainly used to support the fixed base 1 and the entire device.
[0026] Working principle: First, the yarn is passed between the two guide rollers 312, and the cotton yarn is wound on the winding rod 306. The first cylinder 308 is started to push the second baffle 309 to limit the cotton yarn. Then, the driving motor 303 is started to drive the first gear 304 to rotate, and the meshing connection with the second gear 305 is used to drive the second gear 305 to work in conjunction. Since the diameter of the first gear 304 is smaller than that of the second gear 305, it can play a deceleration effect during the rotation of the second gear 305. The slow rotation causes the winding rod 306 to start to rotate slowly to wind the cotton yarn, and in the process of winding, the two guide rollers 312 and the rotating rod 311 cooperate to guide the yarn winding process. In the process of yarn winding, the laser sensor 402 at the bottom of the U-shaped frame 401 will monitor the length of the yarn winding below. When the preset length is reached, the laser sensor 402 will send a signal to the controller 403, and the second cylinder 404 will be started by the controller 403, and the telescopic end of the cylinder will push the cutting knife 405 downward to cut the yarn.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in other forms. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes and apply it to other fields. However, any simple modification, equivalent change and modification made to the above embodiment based on the technical essence of the present invention without departing from the content of the technical solution of the present invention still falls within the protection scope of the technical solution of the present invention.
Claims
1. A high-efficiency cotton spinning winding device, comprising a base (1), characterized in that: A winding mechanism (3) is fixedly connected to the top of the base (1), and a cutting mechanism (4) is fixedly connected to the top of the base (1); The winding mechanism (3) comprises two fixed plates (301) and two mounting plates (310); the outer surface of one of the fixed plates (301) is fixedly connected to a U-shaped plate (302); the outer surface of the U-shaped plate (302) is provided with a driving motor (303); the output end of the driving motor (303) passes through the outer surface of the U-shaped plate (302) and extends to one side; the output end of the driving motor (303) is provided with a first gear (304); the outer surface of the first gear (304) is meshingly connected to a second gear (305).
2. The high-efficiency winding device for cotton spinning according to claim 1 is characterized in that: The inner surface wall of the second gear (305) is provided with a winding rod (306), the outer surface of the winding rod (306) is provided with a first baffle (307), and the outer surface of the other fixed plate (301) is fixedly mounted with a first cylinder (308).
3. The high-efficiency winding device for cotton spinning according to claim 2 is characterized in that: The telescopic end of the first cylinder (308) slides through the outer surface of the fixed plate (301) and extends to one side, the telescopic end of the first cylinder (308) is fixedly connected to the second baffle (309), and the bottoms of the two fixed plates (301) are fixedly connected to the top of the base (1).
4. The high-efficiency winding device for cotton spinning according to claim 1 is characterized in that: The inner surface walls of the two mounting plates (310) are rotatably connected to a rotating rod (311), the outer surfaces of the two rotating rods (311) are rotatably connected to a guide roller (312), and the bottoms of the two mounting plates (310) are fixedly connected to the top of the base (1).
5. The high-efficiency winding device for cotton spinning according to claim 1 is characterized in that: The cutting mechanism (4) comprises a U-shaped frame (401), a laser sensor (402) is fixedly mounted on the bottom of the U-shaped frame (401), and a controller (403) is fixedly mounted on the outer surface of the U-shaped frame (401).
6. The high-efficiency winding device for cotton spinning according to claim 5 is characterized in that: A second cylinder (404) is fixedly mounted on the top of the U-shaped frame (401); a telescopic end of the second cylinder (404) slides through the top of the U-shaped frame (401) and extends downward; a cutting knife (405) is fixedly connected to the telescopic end of the second cylinder (404).
7. The high-efficiency winding device for cotton spinning according to claim 5 is characterized in that: The bottom of the U-shaped frame (401) is fixedly connected to the top of the base (1), and the bottom of the base (1) near the four corners is fixedly connected to support columns (2).
Citation Information
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