Wine box surface component anti-reverse-installation detection device

By designing a wine box surface component anti-installation and reverse detection device including a frame, detection track, color standard electric eye and PLC controller, the problem of wine box surface component is solved, the degree of automation and production efficiency are improved, and labor costs and labor intensity are reduced.

CN222642608UActive Publication Date: 2025-03-21GUIZHOU XIANJUNLONG COLOR PRINTING CO LTD
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Patent Information

Application Number
CN202421339115.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-21
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

In the prior art, the surface components of the wine box are easily installed and reversed during the assembly process, resulting in low production efficiency and error-prone, and require a lot of manual inspection, which increases labor intensity and cost.

Method used

An anti-installation and anti-installation and anti-installation device for the surface components of the wine box is designed, including a frame, a workbench, a detection track, a slidable placement rack, a color-coded electric eye, a PLC controller and a positioning mechanism. Through the cooperation of the automatic detection track and the color-coded electric eye, it is possible to automatically identify and correct the anti-installation abnormalities.

Benefits of technology

It improves the degree of automation, reduces manual intervention, reduces labor costs and labor intensity, avoids customer complaints and fines caused by abnormal installation, and facilitates the maintenance of color-coded electric eyes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wine box surface part reverse installation prevention detection device which comprises a rack, the top of the rack is fixedly connected with a workbench, the workbench is provided with a detection track, the detection track is provided with a slidable placing frame, and the bottom of the inner wall of the rack is movably connected with an installation plate. The device is high in automation degree, can reduce personnel intervention, realizes automatic identification of reverse loading abnormity, reduces one loading inspection personnel on each line, reduces labor cost, reduces workload of goods inspection personnel, reduces labor intensity, and simultaneously avoids customer complaints and fines caused by reverse loading of wine box parts.
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Description

Technical Field

[0001] The utility model relates to the technical field of detection devices, in particular to a detection device for preventing reverse installation of surface components of a wine box. Background Art

[0002] The abnormal installation of accessories on the surface of book-shaped wine boxes often occurs, which has always troubled packaging manufacturers in the industry. After the abnormal installation of accessories leaves the factory, it causes damage to the brand reputation of both the company and customers. The mainstream solution in the packaging industry now is to manually check the direction of accessories before assembly, and then arrange manual secondary inspection after assembly. Manual inspection has a low degree of automation, is time-consuming and labor-intensive, has high labor intensity, low work efficiency, and is prone to errors. For this reason, we propose a wine box surface component anti-reverse installation detection device. Utility Model Content

[0003] The utility model aims to provide a wine box surface component anti-reverse installation detection device to solve the problems raised in the above background technology.

[0004] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wine box surface component anti-reverse installation detection device, comprising a frame, the top of the frame is fixedly connected to a workbench, the workbench is installed with a detection track, a slidable placement rack is installed on the detection track, the bottom of the inner wall of the frame is movably connected to a mounting plate, the top of the mounting plate is fixedly connected to a color-coded electric eye, a PLC controller is installed on the front side of the frame, and a positioning mechanism is arranged on the mounting plate.

[0005] Furthermore, a positioning block is fixedly connected to the bottom of the mounting plate, a positioning opening is opened at the center of the bottom of the frame, and the bottom of the positioning block passes through the positioning opening and extends to the outside of the positioning opening.

[0006] Furthermore, the positioning mechanism includes a through opening, a sliding column, a sliding plate, a supporting spring and a clamping block. The front side of the mounting plate is provided with a through opening, and the left and right sides of the inner wall of the through opening are fixedly connected by a sliding column.

[0007] Furthermore, slide plates are slidably connected to the left and right sides of the sliding column surface, the slide plate surface is in active contact with the inner wall of the through opening, the front and rear sides of the slide plate both pass through the through opening and extend to the outside of the through opening, a support spring is sleeved on the middle part of the sliding column surface, and the side of the slide plate away from the support spring is fixedly connected to two symmetrically arranged clamping blocks.

[0008] Furthermore, a fixing block is fixedly connected to the bottom of the inner wall of the frame and located on both the left and right sides of the mounting plate, and two card slots are symmetrically provided on one side of the fixing block close to the mounting plate.

[0009] Furthermore, a side of the clamping block away from the slide plate passes through the clamping slot and extends to the inside of the clamping slot, and the clamping block is movably clamped with the clamping slot.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0011] 1. The utility model has a high degree of automation, can reduce personnel intervention, realize automatic identification of reverse installation abnormalities, reduce one loading inspection personnel on each line, reduce labor costs, reduce the workload of goods inspectors, reduce labor intensity, and avoid customer complaints and fines caused by reverse installation of wine box components.

[0012] 2. The utility model can conveniently disassemble and maintain the color code electric eye, and the disassembly steps are simple, saving time and effort, and providing great convenience to the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a front view structural schematic diagram of the utility model;

[0014] Figure 2 It is a schematic diagram of the top view structure of the utility model;

[0015] Figure 3 This is a front structural cross-sectional view of the frame of the utility model;

[0016] Figure 4 This is a structural schematic diagram of the positioning port of the utility model;

[0017] Figure 5 This is a schematic diagram of the structure of the fixed block of the utility model;

[0018] Figure 6 This is a structural schematic diagram of the mounting plate of the utility model;

[0019] Figure 7 It is a side structural schematic diagram of the utility model.

[0020] In the figure: 1. rack; 2. workbench; 3. detection track; 4. mounting plate; 5. color code electric eye; 6. PLC controller; 8. electric push rod; 9. push block; 10. positioning block; 11. positioning port; 12. through port; 13. slide column; 14. slide plate; 15. support spring; 16. clamping block; 17. fixing block; 18. clamping slot. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0022] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0023] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0024] See also Figure 1-7 A wine box surface component anti-reverse installation detection device comprises a frame 1, a workbench 2 is fixedly connected to the top of the frame 1, a detection track 3 is installed on the workbench 2, a slidable placement rack is installed on the detection track 3, and a driving device (not shown in the figure) that can drive the placement rack to slide left and right is arranged on the detection track 3. The driving device adopts conventional means of the prior art and will not be described in detail here. A mounting plate 4 is movably connected to the bottom of the inner wall of the frame 1, a color-coded electric eye 5 is fixedly connected to the top of the mounting plate 4, a PLC controller 6 is installed on the front side of the frame 1, and a positioning mechanism is arranged on the mounting plate 4.

[0025] Specifically, a positioning block 10 is fixedly connected to the bottom of the mounting plate 4 , a positioning opening 11 is opened at the center of the bottom of the frame 1 , and the bottom of the positioning block 10 passes through the positioning opening 11 and extends to the outside of the positioning opening 11 .

[0026] In specific implementation, the positioning mechanism includes a through opening 12, a sliding column 13, a slide plate 14, a support spring 15 and a clamping block 16. A through opening 12 is opened on the front side of the mounting plate 4, and the left and right sides of the inner wall of the through opening 12 are fixedly connected by the sliding column 13.

[0027] During the specific implementation, the left and right sides of the surface of the sliding column 13 are slidably connected with the slide plate 14, the surface of the slide plate 14 is in active contact with the inner wall of the through opening 12, the front and rear sides of the slide plate 14 both penetrate the through opening 12 and extend to the outside of the through opening 12, the middle part of the surface of the sliding column 13 is sleeved with a support spring 15, and the side of the slide plate 14 away from the support spring 15 is fixedly connected with two symmetrically arranged clamping blocks 16.

[0028] Specifically, the bottom of the inner wall of the frame 1 and the left and right sides of the mounting plate 4 are fixedly connected with fixing blocks 17 , and two slots 18 are symmetrically provided on one side of the fixing block 17 close to the mounting plate 4 .

[0029] In a specific implementation, a side of the clamping block 16 away from the slide plate 14 passes through the clamping slot 18 and extends to the inside of the clamping slot 18 , and the clamping block 16 is movably clamped with the clamping slot 18 .

[0030] In actual application: print the color block of the specified color on the surface component of the wine box in advance, and start the detection track 3 during detection, and then place the wine box on the placement rack, so that the detection track 3 drives the wine box to move to the left, and when the wine box moves to above the color mark electric eye 5, the color mark electric eye 5 detects the surface component of the wine box. When it is found that the surface component of the wine box is installed upside down, no operator intervention is required, the color mark electric eye 5 sends a signal to the PLC controller 6, and the PLC controller 6 executes a pause command, and all stations of the assembly machine automatically pause work (non-emergency stop); when the detection is normal, the components flow normally from the track. When it is necessary to deal with the reverse installation abnormality, the captain removes the excess large skin shell incoming material on the detection track 3 and the reversed components of the trough track, and then presses the reset button on the assembly machine to send a signal to the PLC controller 6, and the PLC controller 6 executes the reset command to continue normal production. Through the above steps, the reverse installation detection of the surface components of the wine box can be automatically performed, with a high degree of automation, high working efficiency and high accuracy. When the color-coded electric eye 5 needs to be removed, it is only necessary to pull the slide plate 14 to the side away from the card slot 18, thereby driving the card block 16 to move to the side away from the card slot 18, and at the same time compressing the support spring 15, thereby making the card block 16 disengage from the card slot 18, and then pull the mounting plate 4 upward to make the positioning block 10 disengage from the positioning port 11, so that the color-coded electric eye 5 can be removed, and then subsequent maintenance work can be carried out. Through the above steps, the color-coded electric eye 5 can be conveniently disassembled and maintained.

[0031] All components in the present invention are universal standard parts or components known to those skilled in the art, and their structures and principles can be known to those skilled in the art through technical manuals or conventional experimental methods. At the same time, standard parts used in the present application documents can be purchased from the market, and each component in the present application document can be customized according to the description in the specification and drawings. The specific connection method of each component adopts conventional means such as mature bolts, rivets, welding, etc. in the prior art, and machinery, parts and equipment adopt conventional models in the prior art.

[0032] Through the personnel in this field, all the electrical components in this case are connected to their corresponding power supplies through wires, and appropriate controllers and encoders should be selected according to actual conditions to meet the control requirements. The specific connection and control sequence should refer to the working principle, and the electrical connection between the electrical components should be completed in the order of working in sequence. The detailed connection means are well-known technologies in this field. The utility model mainly introduces the working principle and process, and no longer explains the electrical control.

[0033] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wine box surface component anti-reverse installation detection device, characterized in that: The invention comprises a frame (1), the top of the frame (1) is fixedly connected to a workbench (2), the workbench (2) is installed with a detection track (3), a slidable placement rack is installed on the detection track (3), the bottom of the inner wall of the frame (1) is movably connected to a mounting plate (4), the top of the mounting plate (4) is fixedly connected to a color-coded electric eye (5), a PLC controller (6) is installed on the front side of the frame (1), and a positioning mechanism is arranged on the mounting plate (4).

2. A wine box surface component anti-reverse installation detection device according to claim 1, characterized in that: A positioning block (10) is fixedly connected to the bottom of the mounting plate (4), a positioning opening (11) is provided at the center of the bottom of the frame (1), and the bottom of the positioning block (10) passes through the positioning opening (11) and extends to the outside of the positioning opening (11).

3. The wine box surface component anti-reverse installation detection device according to claim 2, characterized in that: The positioning mechanism comprises a through opening (12), a sliding post (13), a sliding plate (14), a supporting spring (15) and a clamping block (16); the front side of the mounting plate (4) is provided with a through opening (12); the left and right sides of the inner wall of the through opening (12) are fixedly connected via the sliding post (13).

4. A wine box surface component anti-reverse installation detection device according to claim 3, characterized in that: The left and right sides of the surface of the slide post (13) are slidably connected with a slide plate (14), the front and rear sides of the slide plate (14) both penetrate the through opening (12) and extend to the outside of the through opening (12), a support spring (15) is sleeved on the middle part of the surface of the slide post (13), and the side of the slide plate (14) away from the support spring (15) is fixedly connected with two symmetrically arranged clamping blocks (16).

5. A wine box surface component anti-reverse installation detection device according to claim 4, characterized in that: A fixing block (17) is fixedly connected to the bottom of the inner wall of the frame (1) and located on both the left and right sides of the mounting plate (4). Two slots (18) are symmetrically provided on one side of the fixing block (17) close to the mounting plate (4).

6. A wine box surface component anti-reverse installation detection device according to claim 5, characterized in that: The side of the clamping block (16) away from the slide plate (14) passes through the clamping slot (18) and extends to the inside of the clamping slot (18), and the clamping block (16) is movably clamped with the clamping slot (18).