Automatic coiling device for rubber tube assembly
By designing an automatic rolling device, the automatic winding of the hose is realized by using the drive motor and clamping components, the problems of low winding efficiency and inconsistent tightness in the prior art are solved, and an efficient and consistent hose winding process is achieved.
Patent Information
- Application Number
- CN202421324504.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-11
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2034-06-11
AI Technical Summary
The existing hose winding equipment relies on manual operation, resulting in low winding efficiency and inconsistent tightness of the hose, which is inconvenient to use.
An automatic coiling device for hose assembly is designed, using a driving motor to drive the turntable to rotate, combining clamping components and positioning components to realize automatic winding and positioning of the hose.
It improves the efficiency and consistency of hose winding, ensuring that the tightness during hose winding is always consistent, making it simple and convenient to use.
Smart Images

Figure CN222433795U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of hose winding, and in particular to an automatic hose assembly winding device. Background Art
[0002] After the hose is produced, since the hose itself is long, it is usually necessary to roll the hose into a hose roll of a specified size according to customer needs before packaging, and then fix the hose roll with a fixing bandage to facilitate the subsequent packing and transportation of the hose roll.
[0003] At present, the hose is mainly wound into a disc-shaped hose roll by using a hose winding device. The existing winding device includes a frame erected on the ground, and a turntable is rotatably connected to the frame. When in use, the staff presses and fixes one end of the hose on the outer wall of the turntable, and then manually rotates the turntable to wind the hose on the turntable, thereby realizing the winding of the hose.
[0004] However, when the above winding equipment is in use, the staff mainly relies on manual winding of the hose. The above manual winding method not only makes it difficult to ensure the winding efficiency, but also requires the staff to constantly press one end of the hose to prevent the hose from loosening during the winding process. When the staff presses for a long time, it is inevitable that the hose will loosen, resulting in inconsistent tightness when the hose is wound, which is inconvenient to use. Utility Model Content
[0005] In order to achieve the purpose of improving the winding efficiency while ensuring that the tightness of the hose remains consistent during the winding process, the present application provides an automatic winding device for a hose assembly.
[0006] The present application provides an automatic hose assembly rolling device, which adopts the following technical solution:
[0007] A hose assembly automatic rolling device comprises a frame, a turntable is rotatably connected to the frame, a driving motor is mounted on the frame, a main shaft of the driving motor is coaxially and fixedly connected to the turntable, a clamping component for clamping and fixing one end of the hose is arranged on the turntable, and a positioning component for positioning the hose when it is rolled is arranged on the turntable.
[0008] By adopting the above technical solution, one end of the hose is clamped and fixed by the clamping component during use, and the staff then starts the drive motor to drive the motor main shaft to rotate the turntable, so that the hose is wound on the positioning component, thereby realizing the winding of the hose. The use is simple and convenient, and at the same time ensures that the tightness of the hose winding process is always consistent.
[0009] Preferably, the clamping assembly includes a clamping seat fixedly connected to the turntable, a chuck rotating on the clamping seat for clamping the hose, and a torsion spring for driving the chuck to reset. The torsion spring is sleeved on the rotating shaft of the chuck, and one end of the torsion spring is fixedly connected to the chuck, and the other end is fixedly connected to the clamping seat.
[0010] By adopting the above technical solution, one end of the hose is clamped and fixed on the turntable by the chuck during use, and the torsion spring is used to prevent the chuck from loosening when clamping the hose, thereby ensuring the stability of the chuck in extruding the hose, and the use is simple and quick.
[0011] Preferably, one end of the chuck is a clamping end, and the other end is a pressing end, the clamping end of the chuck is fixed with a protective layer, and the pressing end of the chuck is formed with friction patterns.
[0012] By adopting the above technical solution, friction patterns are provided on the pressing end of the chuck to facilitate the staff to press the chuck during use, and a protective layer is provided on the clamping end of the chuck to prevent the hose from being damaged when the chuck clamps the hose, thereby achieving the goal of clamping the hose while ensuring that the quality of the hose is not affected.
[0013] Preferably, the positioning assembly includes a plurality of positioning rods arranged on the turntable, the plurality of positioning rods are evenly spaced along the circumference of the turntable, and the clamping assembly is located between the positioning rods and the turntable shaft.
[0014] By adopting the above technical solution, the wound hose is positioned by a plurality of positioning rods during use, thereby ensuring that the size of the wound hose is consistent.
[0015] Preferably, the turntable is provided with an adjustment component for adjusting the distance between the positioning rod and the turntable shaft.
[0016] By adopting the above technical solution, when in use, the staff can adjust the distance between the positioning rod and the turntable shaft by adjusting the component according to customer needs, so as to wind the hose into hose rolls of different sizes, thereby improving the scope of application.
[0017] Preferably, the adjustment assembly includes a slide seat sliding on the turntable, a positioning member arranged on the slide seat for positioning the slide seat, the positioning rod is fixedly connected to the slide seat, and the slide seat slides radially along the turntable.
[0018] By adopting the above technical solution, the slide is driven to slide during use, and the sliding slide is positioned by the positioning member, so as to adjust the distance between the slide and the turntable shaft, thereby adjusting the size of the hose after winding.
[0019] Preferably, the positioning member is a positioning pin that slides on the slide seat, and the turntable is provided with a plurality of positioning holes for embedding the positioning pin, and the plurality of positioning holes are evenly spaced along the sliding direction of the slide seat.
[0020] By adopting the above technical solution, when the staff slides the slide to the specified position during use, the position of the slide is locked by inserting the positioning pin into the positioning hole, thereby achieving the purpose of positioning the slide after adjustment.
[0021] Preferably, scale lines are formed on the turntable, and the scale lines and the positioning members are respectively located on both sides of the slide seat.
[0022] By adopting the above technical solution, the staff can judge the size of the hose after winding through the scale line during use, so that the staff can adjust the position of the positioning rod according to customer needs.
[0023] Preferably, a support rod for supporting the hose being wound is rotatably connected to the frame.
[0024] By adopting the above technical solution, the support rod is used to support the hose winding process during use. On the one hand, it avoids the friction between the hose and the corners of the frame during winding, which may cause scratches on the hose surface. On the other hand, the support rod plays a certain guiding role in the movement and winding of the hose.
[0025] In summary, the present application includes at least one of the following beneficial technical effects:
[0026] 1. When in use, the staff moves one end of the hose to the chuck position, clamps and fixes one end of the hose with the chuck, and then drives the turntable to rotate through the drive motor. The rotation of the turntable drives the chuck to rotate synchronously, so as to realize the hose winding onto the positioning rod. After the winding is completed, the chuck is opened by pressing to remove the end of the hose, so that the staff can move the hose roll away from the turntable for subsequent packaging. The overall use is simple and fast, and the tightness of the hose winding is ensured to be consistent while improving the efficiency of the hose winding;
[0027] 2. When in use, according to customer needs, the position of the positioning rod is changed by adjusting the position of the slide seat, and the slide seat is positioned by the positioning pin, so as to adjust the size of the hose after winding into a hose roll. The scale line is used as an auxiliary reference during the winding process, which is convenient for the staff to judge the actual winding size. It is simple and convenient to use;
[0028] 3. When in use, support rods are provided to guide and support the hose winding process, thereby preventing the hose from directly contacting the frame when moving, causing the edges and corners of the frame to wear the outer wall of the hose, thereby avoiding affecting the quality of the hose. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is an axonometric diagram mainly showing the overall structure in the embodiment of the present application;
[0030] Figure 2 It is an exploded view mainly showing the rack structure in the embodiment of the present application;
[0031] Figure 3 It is an axonometric diagram mainly showing the structure of the clamping assembly in the embodiment of the present application;
[0032] Figure 4 It is an axonometric diagram mainly showing the structure of the positioning assembly in the embodiment of the present application;
[0033] Figure 5 yes Figure 4 The figure mainly shows the enlarged view of the structure of part A.
[0034] Figure numerals: 1. frame; 11. frame; 12. operating table; 13. universal caster; 2. turntable; 21. notch; 3. drive motor; 31. battery box; 32. control switch; 4. clamping assembly; 41. clamping seat; 42. chuck; 421. protective layer; 422. friction pattern; 43. torsion spring; 5. positioning assembly; 51. positioning rod; 6. adjustment assembly; 61. slide seat; 62. positioning piece; 621. positioning pin; 7. positioning hole; 8. scale line; 9. support rod. DETAILED DESCRIPTION
[0035] The following is combined with Figure 1 -Attached Figure 5 This application is described in further detail.
[0036] The embodiment of the present application discloses an automatic rolling device for a hose assembly.
[0037] Reference Figure 1 and Figure 2 A hose assembly automatic rolling device includes a frame 1 placed horizontally on the ground, the frame 1 includes a frame body 11 erected on the ground, an operating table 12 welded to the top of the frame body 11, and a universal caster 13 is fixedly connected to the bottom of the frame body 11 by bolts; when in use, the universal caster 13 is provided to facilitate the staff to move the frame 1.
[0038] Reference Figure 1 and Figure 2A circular turntable 2 is rotatably connected to the operating table 12, a driving motor 3 is fixedly connected to the bottom surface of the operating table 12, the main shaft of the driving motor 3 passes through the operating table 12 and is coaxially fixedly connected to the turntable 2, a battery box 31 is bolted to the frame 11, the battery box 31 is used to supply power to the driving motor 3, and a control switch 32 is provided on the battery box 31; when in use, the staff controls the rotation of the main shaft of the driving motor 3 through the control switch 32, and the rotation of the main shaft of the driving motor 3 drives the turntable 2 to rotate synchronously, which is simple and convenient to use.
[0039] Reference Figure 1 and Figure 2 The edge of the operating table 12 is rotatably connected with a support rod 9, which is used to support and guide the hose. The support rod 9 is horizontally arranged on the operating table 12, and the highest point of the support rod 9 is in the same plane as the upper surface of the turntable 2; when in use, the hose is supported by the support rod 9. On the one hand, it is prevented from directly contacting the outer wall of the hose with the edge of the operating table 12 when the hose is wound on the turntable 2, resulting in scratches on the outer wall of the hose. On the other hand, the moving direction of the hose is guided, and the friction between the hose and the operating table 12 is reduced, which is conducive to improving the hose winding efficiency.
[0040] Reference Figure 1 A clamping assembly 4 and a positioning assembly 5 are provided on the turntable 2. The clamping assembly 4 is used to clamp and fix one end of the hose, and the positioning assembly 5 is used to position the hose in the inner circle during the hose winding process. When in use, the staff first places the end of the hose on the clamping assembly 4, fixes the end of the tape through the clamping assembly 4, and then drives the turntable 2 to rotate through the driving motor 3. The rotation of the turntable 2 synchronously drives the clamping assembly 4 to rotate, thereby realizing the winding of the hose on the positioning assembly 5.
[0041] Reference Figure 1 and Figure 3 The clamping assembly 4 includes a clamping seat 41, a clamping head 42 and a torsion spring 43. The clamping seat 41 is fixedly connected to the turntable 2 by bolts, the clamping head 42 is rotatably connected to the clamping seat 41, and the torsion spring 43 is sleeved on the rotating shaft of the clamping head 42. One end of the torsion spring 43 is fixedly connected to the clamping head 42, and the other end is fixedly connected to the clamping seat 41. At the same time, in order to facilitate the staff to use the clamping head 42, a fan-shaped notch 21 is opened on the turntable 2, and the clamping assembly 4 is located at the notch 21.
[0042] Reference Figure 3One end of the chuck 42 is a clamping end, and the other end is a pressing end. The pressing end of the chuck 42 is integrally formed with a friction pattern 422. The clamping end of the chuck 42 is bonded and fixed with a protective layer 421, and the protective layer 421 is arranged toward the upper surface of the turntable 2. In this embodiment, the protective layer 421 is preferably arranged as a flexible sponge pad; when in use, the staff presses the pressing end of the chuck 42 downward to open the clamping end of the chuck 42, that is, the clamping end of the chuck 42 is separated from the upper surface of the turntable 2, and then one end of the hose is placed between the clamping end of the chuck 42 and the upper surface of the turntable 2. Thereafter, the staff releases the pressing end of the chuck 42, and under the action of the torsion spring 43, the clamping end of the chuck 42 is pressed down to clamp and fix one end of the hose. During the clamping process, the protective layer 421 is used to prevent the clamping end of the chuck 42 from directly contacting the hose, thereby avoiding wear on the outer wall of the hose.
[0043] Reference Figure 1 and Figure 4 The positioning assembly 5 includes a plurality of positioning rods 51. In the present embodiment, the positioning rods 51 are preferably set to 4, and the 4 positioning rods 51 are evenly spaced along the circumference of the turntable 2. It should be noted that the clamping assembly 4 is arranged between the positioning rod 51 and the rotating shaft of the turntable 2. The turntable 2 is also provided with a plurality of adjustment assemblies 6. The adjustment assemblies 6 are used to adjust the spacing between the positioning rod 51 and the rotating shaft of the turntable 2. Therefore, the number of adjustment assemblies 6 corresponds to the number of positioning rods 51. When in use, the clamping assembly 4 is arranged between the positioning rod 51 and the rotating shaft of the turntable 2 to ensure that after the clamping assembly 4 clamps and fixes one end of the hose, it will not affect the hose winding on the four positioning rods 51. At the same time, according to actual needs, the size of the hose after winding is controlled by the adjustment assembly 6, which is beneficial to subsequent packaging.
[0044] Reference Figure 4 and Figure 5 The adjusting assembly 6 includes a slide 61 and a positioning member 62. The slide 61 slides on the turntable 2 radially along the turntable 2. The positioning member 62 is used to position the slide 61 after sliding. The positioning member 62 is set to a positioning pin 621. The positioning pin 621 is slidably connected to the slide 61. A plurality of positioning holes 7 are opened on the turntable 2. The plurality of positioning holes 7 are evenly spaced along the sliding direction of the slide 61. When the position of the slide 61 needs to be adjusted during use, the staff pulls out the positioning pin 621 so that the bottom end of the positioning pin 621 is separated from the positioning hole 7. After that, the position of the slide 61 can be adjusted. When the slide 61 moves to the corresponding position of the next positioning hole 7, the positioning pin 621 slides down under the action of gravity, so that the bottom end of the positioning pin 621 is embedded in the positioning hole 7 to achieve positioning. It is simple and convenient to use.
[0045] Reference Figure 4 and Figure 5, a plurality of groups of scale lines 8 are formed on the turntable 2. In this embodiment, the number of scale lines 8 is the same as the number of positioning rods 51, and the scale lines 8 and the positioning holes 7 are respectively located on both sides of the slide 61; when in use, the staff can judge the size of the hose after winding by observing the corresponding position of the scale lines 8 after the slide 61 moves, so that the staff can wind the hose roll of the specified size according to customer needs.
[0046] The implementation principle of the embodiment of the present application is as follows: when in use, the frame 1 is first moved to the vicinity of the hose placement position, and then one end of the hose is placed between the chuck 42 and the turntable 2, and the hose is clamped and fixed by pressing the chuck 42, and then the main shaft of the driving motor 3 is controlled to rotate by the control switch 32, and the rotation of the main shaft of the driving motor 3 drives the turntable 2, so that the chuck 42 and the end of the hose are synchronously moved in a circular motion, so as to realize winding the hose on the positioning rod 51, and after the winding is completed, the hose roll is removed by pressing the chuck 42 for subsequent packaging; when it is necessary to wind a hose roll of a specified size according to customer requirements, the staff can adjust the position of the slide 61 according to the corresponding position of the scale line 8, and position the slide 61 by the positioning pin 621, so as to adjust the spacing between the positioning rod 51 and the rotating shaft of the turntable 2, so as to realize winding the hose into a hose roll of a specified size, which is simple and quick to use, and also ensures that the tightness of the hose during the rolling process is always consistent.
[0047] The above are all preferred embodiments of the present application, and the protection scope of the present application is not limited thereto. Therefore, any equivalent changes made according to the structure, shape, and principle of the present application should be included in the protection scope of the present application.
Claims
1. An automatic hose assembly rolling device, comprising a frame (1), a turntable (2) rotatably connected to the frame (1), characterized in that: A driving motor (3) is mounted on the frame (1); a main shaft of the driving motor (3) is coaxially fixedly connected to the turntable (2); a clamping assembly (4) for clamping and fixing one end of the rubber hose is arranged on the turntable (2); and a positioning assembly (5) for positioning the rubber hose when it is wound is arranged on the turntable (2).
2. The automatic hose assembly rolling device according to claim 1, characterized in that: The clamping assembly (4) comprises a clamping seat (41) fixedly connected to the rotating disk (2), a clamp (42) rotating on the clamping seat (41) for clamping the rubber hose, and a torsion spring (43) for driving the clamp (42) to return to its original position, wherein the torsion spring (43) is sleeved on the rotating shaft of the clamp (42), and one end of the torsion spring (43) is fixedly connected to the clamp (42), and the other end is fixedly connected to the clamping seat (41).
3. The automatic hose assembly rolling device according to claim 2, characterized in that: One end of the chuck (42) is a clamping end, and the other end is a pressing end. The clamping end of the chuck (42) is fixed with a protective layer (421), and the pressing end of the chuck (42) is formed with a friction pattern (422).
4. The automatic hose assembly rolling device according to claim 1, characterized in that: The positioning assembly (5) comprises a plurality of positioning rods (51) arranged on the turntable (2), wherein the plurality of positioning rods (51) are evenly spaced along the circumference of the turntable (2), and the clamping assembly (4) is located between the positioning rods (51) and the rotating shaft of the turntable (2).
5. The automatic hose assembly rolling device according to claim 4, characterized in that: The rotating disk (2) is provided with an adjustment component (6) for adjusting the distance between the positioning rod (51) and the rotating shaft of the rotating disk (2).
6. The automatic hose assembly rolling device according to claim 5, characterized in that: The adjustment assembly (6) comprises a slide seat (61) that slides on the turntable (2), and a positioning member (62) that is arranged on the slide seat (61) and is used to position the slide seat (61). The positioning rod (51) is fixedly connected to the slide seat (61), and the slide seat (61) slides radially along the turntable (2).
7. The automatic hose assembly rolling device according to claim 6, characterized in that: The positioning member (62) is a positioning pin (621) that slides on the slide seat (61), and the turntable (2) is provided with a plurality of positioning holes (7) for embedding the positioning pin (621), and the plurality of positioning holes (7) are evenly spaced along the sliding direction of the slide seat (61).
8. The automatic hose assembly rolling device according to claim 7, characterized in that: The rotating disk (2) is formed with scale lines (8), and the scale lines (8) and the positioning members (62) are respectively located on two sides of the sliding seat (61).
9. The automatic hose assembly rolling device according to claim 1, characterized in that: A support rod (9) for supporting the hose being wound is rotatably connected to the frame (1).