Asphalt oil extraction device

By adopting local heating and fixing frame design in the asphalt oil extraction device, the problem of long heating time and inability to achieve continuous production in the prior art is solved, and the separation efficiency and the stability of the device are improved.

CN222488996UActive Publication Date: 2025-02-18SHELL ROAD SOLUTIONS XINYUE (FOSHAN) CO LTD
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Patent Information

Application Number
CN202421009262.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-10
Publication Date
2025-02-18
Estimated Expiration
2034-05-10

AI Technical Summary

Technical Problem

The current asphalt separation device has a long time during the heating process and cannot achieve continuous production, so the use effect is not ideal.

Method used

A bituminous oil extraction device is designed, and the bituminous and oil are separated by heating blocks by local heating, and the separated products are extracted through a liquid extraction tube. At the same time, a fixing frame is provided on the feed tube to ensure its stability.

Benefits of technology

Local heating shortens heating time, improves separation efficiency and product purity, and the fixing frame enhances the stability and safety of the device, ensuring the continuity and stability of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of asphalt production, in particular to an asphalt oil extraction device. According to the technical scheme, the asphalt oil extraction device comprises an outer pipe, a feeding pipe, a low-liquid-level discharging pipe and a liquid extraction pipe, a heating block is arranged at the bottom end of the interior of the outer pipe, a guide groove is formed in the heating block, the liquid extraction pipe is connected to the outer pipe in an inserted mode, and the low-liquid-level discharging pipe is arranged at the end, located on the outer side of the outer pipe, of the liquid extraction pipe. And a feeding pipe is erected at the top end of the outer pipe. The device not only has obvious advantages in the aspects of heating efficiency, separation effect, operation convenience, structural stability and the like, but also can improve the yield and reduce the cost, and is efficient, economical and practical production equipment.
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Description

Technical Field

[0001] The utility model relates to the technical field of asphalt production, in particular to an asphalt oil extraction device. Background Art

[0002] An asphalt extractor (also called an asphalt separator or petroleum asphalt separator) is a device used to separate petroleum asphalt from a mixture. It is widely used in asphalt mixture production, especially in road construction and maintenance. The function of an asphalt extractor is to separate asphalt from petroleum so that it can be used to prepare road asphalt mixture. As asphalt has the characteristics of high viscosity and insolubility in water, an extractor is needed to separate it from petroleum. This can make the asphalt purer and more stable, thereby improving the quality and durability of road materials. However, the current asphalt separation devices all heat the entire device, which takes a long time and cannot be used for continuous production, and the use effect is not ideal. Utility Model Content

[0003] The utility model provides an asphalt oil extraction device, which solves the above-mentioned technical problems.

[0004] The utility model solves the above-mentioned technical problems as follows:

[0005] An asphalt oil extraction device comprises an outer tube, a feed pipe, a low liquid level discharge pipe and a liquid extraction pipe, wherein a heating block is provided at the inner bottom end of the outer tube, a guide groove is provided on the heating block, a liquid extraction pipe is inserted into the outer tube, a low liquid level discharge pipe is provided at one end of the liquid extraction pipe located outside the outer tube, and a feed pipe is mounted at the top end of the outer tube.

[0006] On the basis of the above technical solution, the present invention can also be improved as follows.

[0007] Furthermore, a fixing frame is provided on the outer side of the feed pipe, and the feed pipe is fixed to the opening of the outer pipe through the fixing frame.

[0008] The beneficial effects of adopting the above further scheme are:

[0009] Enhanced stability: The fixing frame provides additional support and fixation to ensure that the feed pipe remains stable during use. This design can effectively reduce the instability caused by shaking or loosening of the feed pipe during operation, thereby improving the reliability and safety of the equipment.

[0010] Avoid displacement: Asphalt oil extraction equipment usually works in a high temperature and high pressure environment. If the feed pipe is not well fixed, it may be displaced due to thermal expansion and contraction or vibration. The design of the fixing frame can effectively avoid the displacement of the feed pipe during operation, ensuring the continuity and stability of the production process.

[0011] Reduced failure rate: The feed pipe holder can reduce equipment failures caused by external factors. For example, if the feed pipe moves due to vibration or temperature changes, it may cause damage or leakage to the connecting pipe. The use of the holder can effectively reduce the occurrence of this situation, reduce the frequency of maintenance and downtime, and improve production efficiency.

[0012] Convenient operation: The design of the fixed frame makes the feed pipe more stable, which also makes it easier for the operator to operate. The operator does not need to frequently adjust or repair the position of the feed pipe, saving maintenance and adjustment time and improving work efficiency.

[0013] Extended service life: Through the stability of the fixed frame, the wear of the feed pipe and connecting parts can be reduced, and the service life of the device can be extended. This has a positive impact on reducing the maintenance cost of the equipment and improving the return on investment.

[0014] Furthermore, the end of the liquid extraction pipe is located at the heating block, and the heating block is locally heated to separate the asphalt and oil according to different melting points, and then the separated asphalt or oil is sucked out of the outer tube through the liquid extraction pipe.

[0015] The beneficial effects of adopting the above further scheme are:

[0016] Precise control of the separation process: By designing the end of the liquid extraction tube at the heating block, it can ensure that the asphalt and oil are fully separated under the action of local heating. This local heating method can accurately control the temperature and ensure that the asphalt and oil are effectively separated according to their different melting points, thereby improving the efficiency and quality of separation.

[0017] Improve separation efficiency: Through local heating of the heating block, the separation speed of asphalt and oil can be accelerated, thereby shortening the separation process time. This not only improves production efficiency, but also reduces production costs.

[0018] Reduced energy consumption: Compared with overall heating, local heating can effectively reduce energy consumption. By concentrating the heating in the separation area, it can reduce the overall heating energy consumption while ensuring the separation effect, saving energy costs.

[0019] Simplified operation process: The extraction pipe is directly placed on the heating block, making the separation and extraction process more simplified and integrated. Operators do not need additional steps or equipment to separate asphalt and oil, but directly extract the separated products through the extraction pipe, which simplifies the operation process and improves the convenience of operation.

[0020] Reduced contamination risk: Local heating and direct extraction reduce the contact and possible contamination risk of bitumen and oil during transfer. This helps maintain the purity and quality of bitumen and oil, improving the quality of the final product.

[0021] Furthermore, the feed pipe guides the raw materials during feeding.

[0022] The beneficial effects of adopting the above further scheme are:

[0023] Accurate feeding: The guiding function can ensure that the raw materials accurately enter the working area of ​​the asphalt oil extraction device, avoiding the waste and overflow of raw materials, and ensuring the accuracy and stability of the production process.

[0024] Reduced operational difficulty: The guide function makes it easier for the operator to control the flow of raw materials when loading, reducing the complexity and technical difficulty of the operation. This helps reduce the risk of operational errors and improves work efficiency.

[0025] Avoid equipment damage: By directing the flow of raw materials, raw materials can be prevented from entering the non-working area inside the device, reducing the possibility of equipment damage due to mishandling of raw materials. This helps to extend the service life of the equipment and reduce maintenance costs.

[0026] Improve production efficiency: Accurately guiding the raw materials can ensure that the device can work continuously and efficiently, avoiding pauses and delays in the raw material feeding process, thereby improving production efficiency and reducing production costs.

[0027] Guarantee product quality: Accurately guiding raw materials can ensure that they are correctly delivered to the separation area, ensuring the normal progress of the separation process. This helps to ensure the quality and stability of the product and improve the quality and market competitiveness of the final product.

[0028] The beneficial effects of the utility model are:

[0029] Advantages of local heating: Traditional heating methods usually heat the entire device, which consumes a lot of energy and requires a long heating time. However, this device adopts a local heating method. Through the design of the heating block, the heating focus can be concentrated on the separation area of ​​asphalt and oil, thereby greatly shortening the heating time and reducing the heating cost. This local heating method can more effectively improve energy utilization and reduce production costs.

[0030] High separation efficiency: The separation of asphalt and oil is usually achieved by heating because they have different melting points. Through local heating of the heating block, the temperature can be controlled more accurately to ensure the maximum separation efficiency of asphalt and oil. This separation method can effectively remove the bottom layer of asphalt, thereby improving the purity and quality of the oil.

[0031] Convenient operation: The device is designed with components such as feed pipes and liquid extraction pipes, which make it easier for operators to guide and extract raw materials. The setting of the feed pipe can ensure that the raw materials are correctly guided to the separation area, while the design of the liquid extraction pipe can easily extract the separated products. This operation design simplifies the operation process, reduces the workload of operators, and reduces the possibility of operating errors.

[0032] Stable structure: The device is designed with structural stability and safety in mind. By installing a feed pipe on the top of the outer tube and fixing the feed pipe to the opening of the outer tube through a fixing frame, the structural stability of the device during operation is ensured, reducing possible failures and damages caused by loose structure.

[0033] Increased production: The device uses a layered suction method to extract the bottom and upper layers of products separately. This suction method ensures that the bottom layer of asphalt and the upper layer of oil are effectively extracted, thereby increasing the yield and purity of the product. This has a positive impact on the efficiency and profit of the production process.

[0034] The above description is only an overview of the technical solution of the utility model. In order to more clearly understand the technical means of the utility model and implement it according to the contents of the specification, the following is a detailed description of the preferred embodiment of the utility model with the accompanying drawings. The specific implementation method of the utility model is given in detail by the following embodiments and their drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0035] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0036] In the attached picture:

[0037] Figure 1 This is a schematic diagram of the main appearance of the utility model;

[0038] Figure 2 This is a schematic diagram of the main structure of the utility model;

[0039] Figure 3 This is a schematic diagram of the axial side appearance of the utility model;

[0040] Figure 4 It is a schematic diagram of the axial side sectional structure of the utility model.

[0041] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0042] 1. Outer tube; 2. Feed pipe; 3. Low liquid level discharge pipe; 4. Liquid extraction pipe; 5. Guide groove; 6. Heating block; 7. Fixed frame. DETAILED DESCRIPTION

[0043] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0044] See also Figures 1 to 4 As shown, the embodiments provided by the utility model:

[0045] Embodiment 1

[0046] An asphalt oil extraction device comprises an outer tube 1, a feed pipe 2, a low liquid level discharge pipe 3 and a liquid extraction pipe 4. A heating block 6 is provided at the inner bottom end of the outer tube 1 to realize the conversion from full heating to local heating, thereby shortening the heating time and reducing the heating cost. A guide groove 5 is provided on the heating block 6, and a liquid extraction pipe 4 is plugged into the outer tube 1. The end of the liquid extraction pipe 4 is located at the heating block 6. The asphalt and the oil are separated according to the different melting points by local heating of the heating block 6. Then, the separated bottom product is sucked out of the outer tube 1 through the liquid extraction pipe 4, and the upper product is sucked out of the outer tube 1 through a suction pipe set up separately. By designing the end of the liquid extraction pipe 4 at the heating block 6, it can be ensured that the asphalt and the oil are fully separated under the action of local heating. This local heating method can accurately control the temperature and ensure that the asphalt and the oil are effectively separated according to their different melting points, thereby improving the efficiency and quality of separation. By local heating of the heating block 6, the separation speed of the asphalt and the oil can be accelerated, thereby shortening the time of the separation process. This not only improves the production efficiency, but also reduces the production cost. Compared with the overall heating method, local heating can effectively reduce energy consumption. By concentrating the heating in the separation area, the energy consumption of overall heating can be reduced while ensuring the separation effect, saving energy costs. The extraction pipe 4 is directly placed at the heating block 6, making the separation and extraction process more simplified and integrated. The operator does not need additional steps or equipment to achieve the separation of asphalt and oil, but directly extracts the separated product through the extraction pipe 4, which simplifies the operation process and improves the convenience of operation. The local heating and direct extraction methods reduce the contact and possible contamination risks of asphalt and oil during the transfer process. This helps to maintain the purity and quality of asphalt and oil, and improves the quality of the final product. The end of the extraction pipe 4 located outside the outer tube 1 is provided with a low liquid level discharge pipe 3, and the top of the outer tube 1 is provided with a feed pipe 2. The feed pipe 2 guides the raw materials when loading. The guiding function can ensure that the raw materials accurately enter the working area of ​​the asphalt oil extraction device, avoid the waste and overflow of raw materials, and ensure the accuracy and stability of the production process. The guiding function makes it easier for the operator to control the flow direction of the raw materials when loading, reducing the complexity and technical difficulty of the operation. This helps reduce the risk of operating errors and improves work efficiency. By guiding the flow of raw materials, raw materials can be prevented from entering non-working areas inside the device, reducing the possibility of equipment damage due to raw material misoperation. This helps to extend the service life of the equipment and reduce maintenance costs. Accurately guiding raw materials can ensure that the device can work continuously and efficiently, avoiding pauses and delays during the raw material feeding process, thereby improving production efficiency and reducing production costs. Accurately guiding raw materials can ensure that the raw materials are correctly delivered to the separation area, ensuring the normal progress of the separation process.This helps to ensure the quality and stability of the product, improve the quality and market competitiveness of the final product, and a fixing frame 7 is provided on the outside of the feed pipe 2. The feed pipe 2 is fixed to the opening of the outer pipe 1 through the fixing frame 7. The fixing frame 7 provides additional support and fixation to ensure that the feed pipe 2 remains stable during use. This design can effectively reduce the instability caused by the shaking or loosening of the feed pipe 2 during operation, thereby improving the reliability and safety of the equipment. Asphalt oil extraction devices usually work under high temperature and high pressure environments. If the feed pipe 2 is not well fixed, it may shift due to thermal expansion and contraction or vibration. Through the design of the fixing frame 7, the displacement of the feed pipe 2 during operation can be effectively avoided, ensuring the continuity and stability of the production process. The fixing frame 7 of the feed pipe 2 can reduce equipment failures caused by external factors. For example, if the feed pipe 2 moves due to vibration or temperature changes, it may cause damage or leakage of the connecting pipe. The use of the fixing frame 7 can effectively reduce the occurrence of this situation, reduce the frequency of maintenance and shutdown, and improve production efficiency. The design of the fixing frame 7 makes the feed pipe 2 more stable, which also makes it easier for the operator to operate. The operator does not need to frequently adjust or repair the position of the feed pipe 2, which saves maintenance and adjustment time and improves work efficiency. The stability of the fixing frame 7 can reduce the wear of the feed pipe 2 and the connecting parts and extend the service life of the device. This has a positive impact on reducing the maintenance cost of the equipment and improving the return on investment.

[0047] When the asphalt oil extraction device according to Example 1 is used:

[0048] Advantages of local heating: Traditional heating methods usually heat the entire device, which consumes a lot of energy and requires a long heating time. However, this device adopts a local heating method. Through the design of the heating block 6, the heating focus can be concentrated on the separation area of ​​asphalt and oil, thereby greatly shortening the heating time and reducing the heating cost. This local heating method can more effectively improve energy utilization and reduce production costs.

[0049] High separation efficiency: The separation of asphalt and oil is usually achieved by heating because they have different melting points. By local heating of the heating block 6, the temperature can be controlled more accurately to ensure that the separation efficiency of asphalt and oil is maximized. This separation method can effectively remove the bottom layer of asphalt, thereby improving the purity and quality of the oil.

[0050] Convenient operation: The device is designed with components such as the feed pipe 2 and the liquid extraction pipe 4, so that the operator can more conveniently guide and extract the raw materials. The setting of the feed pipe 2 can ensure that the raw materials are correctly guided to the separation area, and the design of the liquid extraction pipe 4 can conveniently extract the separated products. This operation design simplifies the operation process, reduces the workload of the operator, and reduces the possibility of operation errors.

[0051] Stable structure: The device is designed with structural stability and safety in mind. By installing the feed pipe 2 on the top of the outer tube 1 and fixing the feed pipe 2 to the opening of the outer tube 1 through the fixing frame 7, the structural stability of the device during operation is ensured, reducing possible failures and damages caused by loose structure.

[0052] Increased production: The device uses a layered suction method to extract the bottom and upper layers of products separately. This suction method ensures that the bottom layer of asphalt and the upper layer of oil are effectively extracted, thereby increasing the yield and purity of the product. This has a positive impact on the efficiency and profit of the production process.

[0053] The above description is only a preferred embodiment of the utility model and does not impose any form of limitation on the utility model. Any ordinary technician in the industry can smoothly implement the utility model as shown in the drawings of the specification and described above. However, any equivalent changes, modifications and evolutions made by technicians familiar with the profession without departing from the scope of the technical solution of the utility model using the technical content disclosed above are all equivalent embodiments of the utility model. At the same time, any equivalent changes, modifications and evolutions made to the above embodiments based on the essential technology of the utility model are still within the protection scope of the technical solution of the utility model.

Claims

1. An asphalt oil extraction device, characterized in that: The invention comprises an outer tube (1), a feed tube (2), a low liquid level discharge tube (3) and a liquid extraction tube (4); a heating block (6) is provided at the inner bottom end of the outer tube (1); a guide groove (5) is provided on the heating block (6); a liquid extraction tube (4) is plugged into the outer tube (1); a low liquid level discharge tube (3) is provided at one end of the liquid extraction tube (4) located outside the outer tube (1); and a feed tube (2) is mounted at the top end of the outer tube (1).

2. The asphalt oil extraction device according to claim 1, characterized in that: A fixing frame (7) is provided on the outer side of the feed pipe (2), and the feed pipe (2) is fixed to the opening of the outer pipe (1) via the fixing frame (7).

3. The asphalt oil extraction device according to claim 1, characterized in that: The end of the liquid extraction pipe (4) is located at the heating block (6). The heating block (6) is used for local heating, so that the asphalt and oil are separated according to the difference in melting points. The separated asphalt or oil is then sucked out of the outer pipe (1) through the liquid extraction pipe (4).

4. The asphalt oil extraction device according to claim 1, characterized in that: The feed pipe (2) guides the raw materials during feeding.