Efficient gas water removal device of nitrogen generation system

By designing a scraping brush and driving mechanism in the gas water removal device, using the airflow to scrape the water droplets attached to the surface of the water removal filter element, the problem of low water removal efficiency caused by the clogged filter in the prior art is solved, and high efficiency is achieved long-term use and environmentally friendly design.

CN222489536UActive Publication Date: 2025-02-18PUDUN LAB EQUIP (SHANGHAI) CO LTD
View PDF 0 Cites 2 Cited by

Patent Information

Application Number
CN202421212264.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-30
Publication Date
2025-02-18
Estimated Expiration
2034-05-30

AI Technical Summary

Technical Problem

When existing gas water removal devices are used for a long time, the filter screen is prone to blockage due to condensation of water droplets, resulting in low water removal efficiency.

Method used

A gas water removal device including a shaving brush is designed. Through the pulley and the driving mechanism, the shaving brush is pushed by the airflow to slide on the surface of the water removal filter element to scrape off the attached water droplets to avoid clogging.

Benefits of technology

It effectively avoids the filter mesh blockage caused by the adhesion of water droplets, ensures the efficiency of long-term use of the water removal filter element, and avoids the use of additional electric components through airflow drive, which is environmentally friendly.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222489536U_ABST
    Figure CN222489536U_ABST
Patent Text Reader

Abstract

The utility model is applicable to the technical field of nitrogen making process, and provides an efficient gas dewatering device of a nitrogen making system, which comprises a dewatering casing, a gas outlet pipe fixedly connected to the outer surface of the dewatering casing, a gas inlet pipe fixedly connected to the outer surface of the dewatering casing back to the gas outlet pipe, and a built-in plate fixedly mounted in the dewatering casing. A water removal filter element is fixedly installed on the lower surface of the built-in plate, a bottom plate is fixedly installed on the lower side of the water removal filter element, the outer surface of the bottom plate is sleeved with a first belt wheel, a connecting plate is fixedly connected to the upper surface of the first belt wheel, and a scraping brush is fixedly installed on the surface of the side, close to the water removal filter element, of the connecting plate; the other side of the scraping brush is in contact with the outer surface of the water removal filter element and slides, water drops attached to the surface of the water removal filter element can be scraped off, the problem that too many water drops are attached to the surface of the water removal filter element to cause blockage of filter holes is avoided as much as possible, and the long-time use effect of the water removal filter element is further guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of nitrogen production technology, and more specifically, to a highly efficient gas dehydration device for a nitrogen production system. Background Art

[0002] The nitrogen production system refers to a process that uses air as raw material and uses physical methods to separate oxygen and nitrogen in the air to obtain nitrogen. In order to ensure the nitrogen production effect during the current nitrogen production process, the water in the gas needs to be removed by a gas dehydration device when the gas is transported to the nitrogen production system.

[0003] Most of the existing gas dehydration devices generally filter out the moisture in the gas through a dehydration filter element to ensure the dryness of the gas. However, in the process of dehydrating the gas, when the filter element is used for a long time, the water droplets condensed on the surface of the filter element are easy to adhere to the surface of the filter element. At this time, since the mesh of the filter on the filter element is small, the filter mesh is easy to be blocked, resulting in low air dehydration efficiency. Utility Model Content

[0004] In view of the shortcomings of the prior art, the purpose of the utility model is to provide a highly efficient gas water removal device for a nitrogen production system which can scrape off water droplets attached to the surface of a water removal filter element, thereby avoiding the problem of excessive water droplets adhering to the surface of the water removal filter element and causing filter pore blockage, and further ensuring the long-term use effect of the water removal filter element.

[0005] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0006] A highly efficient gas dehydration device for a nitrogen production system comprises a dehydration shell, an outer surface of the dehydration shell is fixedly connected to an air outlet pipe, an outer surface of the dehydration shell facing away from the air outlet pipe is fixedly connected to an air inlet pipe, an inner plate is fixedly installed in the dehydration shell, a dehydration filter element is fixedly installed on the lower surface of the inner plate, a bottom plate is fixedly installed on the lower side of the dehydration filter element, a first pulley is sleeved on the outer surface of the bottom plate, a connecting plate is fixedly connected to the upper surface of the first pulley, a scraping brush is fixedly installed on the surface of one side of the connecting plate close to the dehydration filter element, the other side of the scraping brush contacts and slides with the outer surface of the dehydration filter element, and a driving mechanism is arranged in the air inlet pipe.

[0007] The utility model is further configured as follows: one end of the air outlet pipe passes through the water removal shell, one end of the air inlet pipe passes through the water removal shell, the air inlet pipe is arranged at the lower side of the air outlet pipe, the built-in plate is located between the air inlet pipe and the air outlet pipe, and the upper side of the water removal filter element passes through the upper surface of the built-in plate.

[0008] The utility model is further configured as follows: an annular sliding block is fixedly connected to the inner ring of the first pulley, an annular sliding groove is opened on the outer surface of the bottom plate, the annular sliding block extends into the annular sliding groove and slides in the annular sliding groove.

[0009] The utility model is further configured as follows: the driving mechanism comprises a rotating shaft, the upper end of the rotating shaft is rotatably connected to the top wall of the air inlet pipe, and the lower end of the rotating shaft is fixedly connected with a fan blade.

[0010] The utility model is further configured as follows: a second belt pulley is arranged on the outer surface of the rotating shaft, and a transmission belt is connected between the first belt pulley and the second belt pulley.

[0011] The utility model is further configured as follows: the diameter of the second belt pulley is one fifth of the diameter of the first belt pulley.

[0012] The advantages of the utility model are:

[0013] Firstly, the utility model scrapes off the water droplets attached to the surface of the water removal filter element by means of a scraping brush, thereby avoiding the problem of excessive water droplets adhering to the surface of the water removal filter element and causing clogging of the filter holes, and further ensuring the long-term use effect of the water removal filter element.

[0014] Secondly, the driving mechanism of the utility model combines with the airflow to achieve the purpose of controlling the scraping brush to clean the outer surface of the water removal filter element, and no additional electric components are required, so that the mechanism has good environmental value and environmental significance. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic diagram of a highly efficient gas dehydration device for a nitrogen production system of the utility model;

[0016] Figure 2 It is a cross-sectional schematic diagram of the water removal shell of the utility model;

[0017] Figure 3 for Figure 2 Enlarged view of point A in the middle;

[0018] Figure 4 for Figure 2 Enlarged view of point B in the middle.

[0019] In the figure: 1. dewatering shell; 2. air outlet pipe; 3. air inlet pipe; 4. built-in plate; 5. dewatering filter element; 6. bottom plate; 7. first pulley; 8. connecting plate; 9. scraping brush; 10. annular slider; 11. annular slide groove; 12. rotating shaft; 13. fan blades; 14. second pulley; 15. transmission belt. DETAILED DESCRIPTION

[0020] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0021] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0022] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0023] See also Figure 1-4 , the utility model provides the following technical solutions:

[0024] Specifically, it refers to an efficient gas dehydration device for a nitrogen making system, including a dehydration shell 1, an outer surface of the dehydration shell 1 is fixedly connected with an outlet pipe 2, one end of the outlet pipe 2 passes through the dehydration shell 1, an outer surface of the dehydration shell 1 facing away from the outlet pipe 2 is fixedly connected with an inlet pipe 3, one end of the inlet pipe 3 passes through the dehydration shell 1, and the inlet pipe 3 is arranged at the lower side of the outlet pipe 2, an internal plate 4 is fixedly installed in the dehydration shell 1, the internal plate 4 is located between the inlet pipe 3 and the outlet pipe 2, and a dehydration filter element 5 is fixedly installed on the lower surface of the internal plate 4. The dehydration filter element 5 is an existing known technology and will not be described in detail here. The upper side of the dehydration filter element 5 passes through the upper surface of the internal plate 4. When in use, the inlet pipe 3 introduces air into the dehydration shell 1. After the air passes through the dehydration filter element 5, the dehydration filter element 5 separates the gas and moisture in the air, and the separated gas is finally transported to the nitrogen making system through the outlet pipe 2.

[0025] Specifically, a bottom plate 6 is fixedly installed on the lower side of the dewatering filter element 5, and a first pulley 7 is sleeved on the outer surface of the bottom plate 6. A connecting plate 8 is fixedly connected to the upper surface of the first pulley 7. A scraping brush 9 is fixedly installed on the surface of the connecting plate 8 on one side close to the dewatering filter element 5. The other side of the scraping brush 9 contacts with the outer surface of the dewatering filter element 5 and slides. When the dewatering filter element 5 separates the moisture in the air, the scraping brush 9 can scrape off the water droplets attached to the surface of the dewatering filter element 5, thereby avoiding the problem of excessive water droplets adhering to the surface of the dewatering filter element 5 and causing the filter pores to be blocked, thereby further ensuring the long-term use effect of the dewatering filter element 5.

[0026] Specifically, the inner ring of the first pulley 7 is fixedly connected with an annular slider 10, and the outer surface of the base plate 6 is provided with an annular groove 11. The annular slider 10 extends into the annular groove 11 and slides in the annular groove 11. Therefore, when the first pulley 7 rotates on the outer surface of the base plate 6, the annular slider 10 slides in the annular groove 11.

[0027] Specifically, a driving mechanism is provided in the air inlet pipe 3, and the driving mechanism includes a rotating shaft 12. The upper end of the rotating shaft 12 is rotatably connected to the top wall of the air inlet pipe 3, and the lower end of the rotating shaft 12 is fixedly connected to the fan blades 13. When the air inlet pipe 3 transports gas into the dewatering shell 1, the airflow will form a thrust on the blades of the fan blades 13, so that the fan blades 13 drive the rotating shaft 12 to rotate.

[0028] Specifically, a second pulley 14 is fixed on the outer surface of the rotating shaft 12, and the second pulley 14 is at the same horizontal position as the first pulley 7. A transmission belt 15 is connected between the first pulley 7 and the second pulley 14. When the rotating shaft 12 rotates, the second pulley 14 will rotate synchronously with the rotating shaft 12, so that the transmission belt 15 can synchronously drive the first pulley 7 to rotate. The above structure is combined with airflow to achieve the purpose of controlling the scraping brush 9 to clean the outer surface of the water removal filter element 5, and no additional electric components are required, so that the mechanism has good environmental value and environmental significance.

[0029] Specifically, the diameter of the second pulley 14 is one fifth of the diameter of the first pulley 7. Therefore, according to the principle of saving effort when a small pulley drives a large pulley, the problem of the first pulley 7 being too heavy and the airflow being unable to drive the fan blades 13 to rotate is avoided, further ensuring the stability of the drive mechanism during operation.

[0030] The working principle of the efficient gas dehydration device for the nitrogen production system provided by the utility model is as follows: when in use, the air inlet pipe 3 introduces air into the dehydration housing 1, and after the air passes through the dehydration filter element 5, the dehydration filter element 5 separates the gas and water in the air;

[0031] At the same time, the airflow will form a thrust on the fan blades 13, so that the fan blades 13 drive the rotating shaft 12 to rotate, and the second pulley 14 will rotate synchronously with the rotating shaft 12, so that the transmission belt 15 can synchronously drive the first pulley 7 to rotate, and the scraping brush 9 slides on the surface of the dewatering filter element 5 to scrape off the water droplets attached to the surface of the dewatering filter element 5.

[0032] Obviously, the embodiments described above are only some embodiments of the utility model, not all embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0033] It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0034] It should be noted that the terms "first", "second", etc. in the specification and claims of the present application and the above-mentioned drawings are used to distinguish similar objects, and are not necessarily used to describe a specific order or sequence. It should be understood that the numbers used in this way can be interchanged where appropriate, so that the embodiments of the present application described herein can be implemented in an order other than those illustrated or described herein.

[0035] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. An efficient gas dehydration device for a nitrogen production system, comprising a dehydration housing (1), an air outlet pipe (2) being fixedly connected to the outer surface of the dehydration housing (1), an air inlet pipe (3) being fixedly connected to the outer surface of the dehydration housing (1) facing away from the air outlet pipe (2), an internal plate (4) being fixedly installed in the dehydration housing (1), and a dehydration filter element (5) being fixedly installed on the lower surface of the internal plate (4), characterized in that: A bottom plate (6) is fixedly mounted on the lower side of the dewatering filter element (5); a first pulley (7) is sleeved on the outer surface of the bottom plate (6); a connecting plate (8) is fixedly connected to the upper surface of the first pulley (7); a scraping brush (9) is fixedly mounted on the surface of the connecting plate (8) on one side close to the dewatering filter element (5); the other side of the scraping brush (9) contacts and slides with the outer surface of the dewatering filter element (5); and a driving mechanism is arranged in the air intake pipe (3).

2. The highly efficient gas dehydration device for a nitrogen production system according to claim 1, characterized in that: One end of the air outlet pipe (2) penetrates into the dewatering housing (1), and one end of the air inlet pipe (3) penetrates into the dewatering housing (1). The air inlet pipe (3) is arranged at the lower side of the air outlet pipe (2).

3. The efficient gas dehydration device for a nitrogen production system according to claim 2, characterized in that: The built-in plate (4) is located between the air inlet pipe (3) and the air outlet pipe (2), and the upper side of the water removal filter element (5) penetrates through the upper surface of the built-in plate (4).

4. The efficient gas dehydration device for a nitrogen production system according to claim 1, characterized in that: The inner ring of the first pulley (7) is fixedly connected with an annular slider (10), the outer surface of the bottom plate (6) is provided with an annular slide groove (11), and the annular slider (10) extends into the annular slide groove (11) and slides in the annular slide groove (11).

5. The efficient gas dehydration device for nitrogen production system according to claim 3, characterized in that: The driving mechanism comprises a rotating shaft (12), the upper end of the rotating shaft (12) is rotatably connected to the top wall of the air inlet pipe (3), and the lower end of the rotating shaft (12) is fixedly connected to a fan blade (13).

6. The highly efficient gas dehydration device for a nitrogen production system according to claim 5, characterized in that: A second belt pulley (14) is fixedly sleeved on the outer surface of the rotating shaft (12), and a transmission belt (15) is connected between the first belt pulley (7) and the second belt pulley (14).

7. The efficient gas dehydration device for a nitrogen production system according to claim 6, characterized in that: The diameter of the second belt pulley (14) is one fifth of the diameter of the first belt pulley (7).

8. The efficient gas dehydration device for a nitrogen production system according to claim 7, characterized in that: The second belt pulley (14) and the first belt pulley (7) are at the same horizontal position.

Citation Information

Cited By

  • Water removal device for vacuum chuck of shield tunneling machine

    CN120618199A

  • A water removal device for a vacuum suction cup of a tunneling machine

    CN120618199B