Casting device of vertical linear ductile iron casting mold

Abstract

The utility model is applicable to the technical field of processing of vertical ductile iron castings, and provides a casting device for a vertical ductile iron casting mold, which comprises a placing frame, a placing seat is arranged in the placing frame, and the placing seat is used for placing the vertical ductile iron casting mold; the lifting mechanism is assembled on the placing frame, a casting system is arranged on the lifting mechanism, and the casting system is used for carrying out casting operation in a vertical linear ductile iron casting mold; the rotating mechanism is assembled on the placing frame; the hydraulic rod is arranged on the rotating mechanism; the placing plate is fixedly mounted on an output shaft of the hydraulic rod; and the material taking mechanism is arranged on the placing plate and is used for taking materials from the cast vertical linear ductile iron casting mold. According to the casting device of the vertical line ductile iron casting mold, material taking is convenient, the operation burden of operators is relieved, and meanwhile the overall operation efficiency of casting is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of processing vertical line ductile iron castings, in particular to a casting device of a vertical line ductile iron casting mold. Background Art

[0002] The vertical ductile iron casting mold is a mold used to produce ductile iron castings. Its characteristic is that the pouring system is set up in a vertical line. When using the vertical ductile iron casting mold to process the corresponding iron ball castings, the corresponding casting device is required.

[0003] When a casting device is used to cast a vertical ductile iron casting mold, the vertical ductile iron casting mold is fixed at a corresponding position, and then the vertical ductile iron casting mold is cast. However, some common casting devices still have certain shortcomings in actual use. After casting the vertical ductile iron casting mold, when the vertical ductile iron casting mold cools to a certain temperature, the vertical ductile iron casting mold needs to be taken out for material collection. However, some casting devices cannot well take out the vertical ductile iron casting mold after casting, which adds a great operational burden to the operators. After searching, the patent document with the authorization announcement number of CN220127562U discloses a casting device for a vertical ductile iron casting mold, which also has such problems in actual use. Utility Model Content

[0004] The utility model provides a casting device for a vertical ductile iron casting mold, aiming to solve the problem that some current casting devices are inconvenient to take out materials from the vertical ductile iron casting mold after casting, as mentioned in the background technology.

[0005] To solve the above problems, the utility model is implemented as follows: a casting device for a vertical ductile iron casting mold, comprising: a placement rack, a placement seat is arranged in the placement rack, and the placement seat is used to place the vertical ductile iron casting mold; a lifting mechanism assembled on the placement rack, and a casting system is arranged on the lifting mechanism, and the casting system is used to perform casting operations in the vertical ductile iron casting mold; a rotating mechanism assembled on the placement rack; a hydraulic rod arranged on the rotating mechanism; a placement plate fixedly mounted on the output shaft of the hydraulic rod; a material taking mechanism arranged on the placement plate, and the material taking mechanism is used to take materials from the vertical ductile iron casting mold after casting; a material equalizing mechanism arranged on the placement rack and the placement seat, and the material equalizing mechanism is used to vibrate and equalize the casting liquid cast in the vertical ductile iron casting mold.

[0006] Preferably, the rotating mechanism includes: a driving motor fixedly mounted on the placing rack; a mounting shaft rotatably mounted on the placing rack, and the mounting shaft and the output shaft of the driving motor are fixedly connected; a mounting plate fixedly mounted on the top of the mounting shaft, and the mounting plate and the bottom of the hydraulic rod are fixedly connected.

[0007] Preferably, the material-grabbing mechanism includes: a power motor fixedly mounted on the bottom of the placement plate; a placement shaft fixedly mounted on the output shaft of the power motor; two winches fixedly mounted on the placement shaft; material-grabbing ropes respectively wound around the two winches; and hooks respectively fixedly mounted on the two material-grabbing ropes.

[0008] Preferably, the material equalizing mechanism includes: a plurality of mounting blocks fixedly mounted on the inner wall of the placement rack; a plurality of guide rods fixedly mounted on the plurality of mounting blocks, and the guide rods are slidably connected to the placement seat; a plurality of springs sleeved on the plurality of guide rods; a servo motor fixedly mounted on the placement rack; a cam fixedly sleeved on the output shaft of the servo motor, the cam is located below the placement seat, and the cam and the placement seat are adapted to each other.

[0009] Preferably, the placement seat is provided with a fixing mechanism for fixing the vertical line ductile iron casting mold placed on the placement seat, and the fixing mechanism includes: a dual-axis motor assembled on the placement seat; two screw rods rotatably installed on the placement seat, and the two screw rods are respectively fixedly connected to the two output shafts of the dual-axis motor; and two clamping plates threadedly sleeved on the two screw rods.

[0010] Preferably, a limit rod is fixedly installed on the placement seat, the limit rod is slidably connected to the clamping plate, the limit rod is used to limit the clamping plate, an annular groove is opened on the placement rack, and a plurality of sliders are fixedly installed on the bottom of the placement plate, and the plurality of sliders are slidably connected to the annular groove.

[0011] Preferably, a counterweight block is arranged on the placement plate, and a controller is arranged on one side of the placement rack, and the controller is used to perform control operations.

[0012] Compared with the related art, the casting device of the vertical line ductile iron casting mold provided by the utility model has the following beneficial effects:

[0013] Compared with the prior art, the casting device of the vertical line ductile iron casting mold provided by this scheme has the following advantages:

[0014] A casting device for a vertical ductile iron casting mold is formed by a placement rack, a lifting mechanism, a casting system, a rotating mechanism, a hydraulic rod, a placement plate, a material taking mechanism, a material equalizing mechanism and a fixing mechanism. The casting operation of the vertical ductile iron casting mold can be well performed. At the same time, after the casting is completed, it is convenient to take the material, which reduces the operating burden of the operators and also improves the efficiency of the overall casting operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the main structure of a casting device for a vertical ductile iron casting mold provided by the utility model;

[0016] Figure 2 It is a schematic diagram of the main cross-sectional structure of a casting device of a vertical line ductile iron casting mold provided by the utility model;

[0017] Figure 3 for Figure 2 An enlarged structural diagram of part A shown in FIG.

[0018] Figure 4 for Figure 2 An enlarged schematic diagram of the structure of part B shown in FIG.

[0019] Figure 5 It is a schematic diagram of the placement seat and the screw rod of the utility model.

[0020] Figure numerals: 1. placement rack; 101. placement seat; 2. lifting mechanism; 3. casting system; 4. rotating mechanism; 401. driving motor; 402. mounting shaft; 403. mounting plate; 5. hydraulic rod; 6. placement plate; 7. material taking mechanism; 701. power motor; 702. placement shaft; 703. winch; 704. material taking rope; 705. hook; 8. material equalization mechanism; 801. mounting block; 802. guide rod; 803. spring; 804. servo motor; 805. cam; 9. fixing mechanism; 901. dual-axis motor; 902. screw rod; 903. clamping plate. DETAILED DESCRIPTION

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present application; the terms used in the specification of the application herein are only for the purpose of describing specific embodiments and are not intended to limit the present application; the terms "including" and "having" in the specification and claims of the present application and the above-mentioned figure descriptions and any variations thereof are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of the present application or the above-mentioned figures are used to distinguish different objects, rather than to describe a specific order; the terms "inside", "outside", "left", and "right" indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore cannot be understood as a limitation on the present invention.

[0022] Reference to "embodiments" herein means that a particular feature, structure, or characteristic described in conjunction with the embodiments may be included in at least one embodiment of the present application. The appearance of the phrase in various locations in the specification does not necessarily refer to the same embodiment, nor is it an independent or alternative embodiment that is mutually exclusive with other embodiments. It is explicitly and implicitly understood by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0023] The utility model embodiment provides a casting device for a vertical ductile iron casting mold, such as Figure 1-5 As shown, the casting device of the vertical line ductile iron casting mold includes: a placement rack 1, in which a placement seat 101 is arranged, and the placement seat 101 is used to place the vertical line ductile iron casting mold; a lifting mechanism 2 assembled on the placement rack 1, and a casting system 3 is arranged on the lifting mechanism 2, and the casting system 3 is used to perform casting operations in the vertical line ductile iron casting mold; a rotating mechanism 4 assembled on the placement rack 1; a hydraulic rod 5 arranged on the rotating mechanism 4; a placement plate 6 fixedly mounted on the output shaft of the hydraulic rod 5; a material taking mechanism 7 arranged on the placement plate 6, and the material taking mechanism 7 is used to take materials from the vertical line ductile iron casting mold after casting; a material equalizing mechanism 8 arranged on the placement rack 1 and the placement seat 101, and the material equalizing mechanism 8 is used to vibrate and equalize the casting liquid cast in the vertical line ductile iron casting mold.

[0024] In this embodiment, the vertical ductile iron casting mold is placed on the placement seat 101, and the vertical ductile iron casting mold is fixed by the fixing mechanism 9, and then the casting system 3 is driven by the lifting mechanism 2 to move and connect with the vertical ductile iron casting mold, so as to perform a casting operation on the vertical ductile iron casting mold. During casting, the material balancing mechanism 8 is started by the controller to drive the vertical ductile iron casting mold on the placement seat 101 to vibrate, so that the casting liquid is evenly distributed in the vertical ductile iron casting mold, thereby improving the casting effect. After the casting is completed, the casting system 3 is driven by the lifting mechanism 2 to move and connect with the vertical ductile iron casting mold. System 3 is disconnected from the vertical ductile iron casting mold and releases the fixation of the mold. Then, the material taking mechanism 7 is adjusted to the top of the vertical ductile iron casting mold through the rotating mechanism 4. Then, the material taking mechanism 7 and the vertical ductile iron casting mold are connected. The vertical ductile iron casting mold is driven to move upward to a certain position through the hydraulic rod 5. Then, the suspended vertical ductile iron casting mold is driven to rotate through the rotating mechanism 4, thereby completing the material taking operation of the vertical ductile iron casting mold. Material taking is more convenient, which reduces the operating burden of the operator and also improves the efficiency of the overall casting operation.

[0025] In a further preferred embodiment of the utility model, the rotating mechanism 4 includes: a driving motor 401 fixedly mounted on the placement rack 1; a mounting shaft 402 rotatably mounted on the placement rack 1, and the mounting shaft 402 and the output shaft of the driving motor 401 are fixedly connected; a mounting plate 403 fixedly mounted on the top of the mounting shaft 402, and the mounting plate 403 and the bottom of the hydraulic rod 5 are fixedly connected.

[0026] In this embodiment, when the rotating mechanism 4 is used, the driving motor 401 is started by the controller to drive the mounting shaft 402 to rotate, thereby driving the hydraulic rod 5 on the mounting plate 403 to rotate, thereby adjusting the use position of the material picking mechanism 7 on the placement plate 6, thereby facilitating the picking of materials from the vertical line ductile iron casting mold.

[0027] In a further preferred embodiment of the utility model, the material picking mechanism 7 includes: a power motor 701 fixedly installed at the bottom of the placement plate 6; a placement shaft 702 fixedly installed on the output shaft of the power motor 701; two winches 703 fixedly sleeved on the placement shaft 702; material picking ropes 704 respectively wound around the two winches 703; and hooks 705 respectively fixedly installed on the two material picking ropes 704.

[0028] In this embodiment, when the material picking mechanism 7 is used, the power motor 701 is started by the controller to drive the winch 703 on the placement shaft 702 to rotate, thereby unwinding and unwinding the material picking rope 704. At the same time, when picking up the material, the hook 705 and the connecting ring set on the vertical line ductile iron casting mold are connected, so as to facilitate the picking of the vertical line ductile iron casting mold. The material picking is more convenient, which reduces the operating burden of the operator and also improves the efficiency of the overall casting operation.

[0029] In a further preferred embodiment of the utility model, the material equalizing mechanism 8 includes: a plurality of mounting blocks 801 fixedly mounted on the inner wall of the placement rack 1; a plurality of guide rods 802 fixedly mounted on the plurality of mounting blocks 801, and the guide rods 802 are slidably connected to the placement seat 101; a plurality of springs 803 sleeved on the plurality of guide rods 802; a servo motor 804 fixedly mounted on the placement rack 1; a cam 805 fixedly sleeved on the output shaft of the servo motor 804, the cam 805 is located below the placement seat 101, and the cam 805 is adapted to the placement seat 101.

[0030] In this embodiment, when the material equalizing mechanism 8 is used, the servo motor 804 is started by the controller to drive the cam 805 to rotate, and the cam 805 continuously squeezes the placement seat 101, so that the placement seat 101 moves up and down on the guide rod 802, thereby vibrating the vertical line ductile iron casting mold fixed on the placement seat 101, and then the casting liquid is evenly distributed in the vertical line ductile iron casting mold, thereby improving the casting effect.

[0031] In a further preferred embodiment of the utility model, the placement seat 101 is provided with a fixing mechanism 9 for fixing the vertical line ductile iron casting mold placed on the placement seat 101, and the fixing mechanism 9 includes: a dual-axis motor 901 assembled on the placement seat 101; two screw rods 902 rotatably installed on the placement seat 101, and the two screw rods 902 are respectively fixedly connected to the two output shafts of the dual-axis motor 901; two clamping plates 903 threadedly sleeved on the two screw rods 902.

[0032] In this embodiment, when the fixing mechanism 9 is used, the dual-axis motor 901 is started by the controller to drive the two screw rods 902 to rotate. Under the limiting action of the limiting rod on the clamping plate 903, the two screw rods 902 respectively drive the two clamping plates 903 to move relative to each other, thereby clamping and fixing the vertical line ductile iron casting mold on the placement seat 101, thereby facilitating the casting operation of the vertical line ductile iron casting mold.

[0033] In a further preferred embodiment of the utility model, a limiting rod is fixedly installed on the placement seat 101, and the limiting rod is slidably connected to the clamping plate 903. The limiting rod is used to limit the clamping plate 903. An annular groove is opened on the placement rack 1, and a plurality of sliders are fixedly installed on the bottom of the placement plate 6, and the plurality of sliders are slidably connected to the annular groove.

[0034] In this embodiment, the clamping plate 903 can be limited by the limiting rod, so that the screw rod 902 can stably drive the clamping plate 903 to move, and the stability of the mounting plate 403 during rotation can be improved by the annular groove and the slider.

[0035] In a further preferred embodiment of the utility model, a counterweight block is arranged on the placement plate 6, and a controller is arranged on one side of the placement rack 1, and the controller is used for performing control operations.

[0036] In this embodiment, the counterweight block can keep the placement plate 6 in good balance, and the control operation can be conveniently performed through the controller.

[0037] To sum up, compared with the relevant technology, the casting device of the vertical ductile iron casting mold is formed by the placement frame 1, the lifting mechanism 2, the casting system 3, the rotating mechanism 4, the hydraulic rod 5, the placement plate 6, the material taking mechanism 7, the material equalizing mechanism 8 and the fixing mechanism 9. The vertical ductile iron casting mold can be well cast. At the same time, after the casting is completed, it is more convenient to take the material, which reduces the operating burden of the operators and also improves the efficiency of the overall casting operation.

[0038] In the several embodiments provided in this application, it should be understood that the disclosed device can be implemented in other ways.

[0039] The above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit the protection scope of the utility model. Obviously, the described embodiments are only some embodiments of the utility model, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the utility model. Although the utility model has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the utility model according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the utility model in essence, and these technical solutions also belong to the scope of protection of the utility model.

Claims

1. A casting device for a vertical ductile iron casting mold, characterized in that: include: A placing rack, wherein a placing seat is arranged inside the placing rack, and the placing seat is used to place the vertical line ductile iron casting mold; A lifting mechanism mounted on the placement rack, wherein a casting system is provided on the lifting mechanism, and the casting system is used to perform a casting operation in a vertical line ductile iron casting mold; A rotating mechanism mounted on the placement rack; A hydraulic rod disposed on the rotating mechanism; A placement plate fixedly mounted on the output shaft of the hydraulic rod; A material taking mechanism disposed on the placement plate, the material taking mechanism being used to take material from the vertical line ductile iron casting mold after casting; A material balancing mechanism is arranged on the placement rack and the placement seat, and is used for vibrating and balancing the casting liquid cast in the vertical line ductile iron casting mold.

2. The casting device of the vertical line ductile iron casting mold according to claim 1, characterized in that: The rotating mechanism comprises: A driving motor fixedly mounted on the placement rack; Rotating a mounting shaft mounted on the placement rack, wherein the mounting shaft is fixedly connected to an output shaft of the driving motor; A mounting plate is fixedly mounted on the top of the mounting shaft, and the mounting plate is fixedly connected to the bottom of the hydraulic rod.

3. The casting device of the vertical line ductile iron casting mold according to claim 1, characterized in that: The material taking mechanism comprises: A power motor fixedly mounted on the bottom of the placement plate; A placement shaft fixedly mounted on the output shaft of the power motor; Two capstans fixedly sleeved on the placement shaft; A material taking rope respectively wound around the two winches; The hooks are respectively fixedly mounted on the two material taking ropes.

4. The casting device for a vertical ductile iron casting mold according to claim 1, characterized in that: The material balancing mechanism comprises: A plurality of mounting blocks fixedly mounted on the inner wall of the placement rack; A plurality of guide rods fixedly mounted on the plurality of mounting blocks, wherein the guide rods are slidably connected to the placement seats; A plurality of springs sleeved on the plurality of guide rods; A servo motor fixedly mounted on the placement rack; A cam is fixedly sleeved on the output shaft of the servo motor, the cam is located below the placement seat, and the cam and the placement seat are matched.

5. The casting device of the vertical line ductile iron casting mold according to claim 1, characterized in that: The placement seat is provided with a fixing mechanism for fixing the vertical line ductile iron casting mold placed on the placement seat, and the fixing mechanism includes: A dual-axis motor mounted on the placement seat; Rotate two screw rods mounted on the placement seat, and the two screw rods are respectively fixedly connected to the two output shafts of the dual-axis motor; Two clamping plates are threadedly sleeved on the two screw rods.

6. The casting device of the vertical line ductile iron casting mold according to claim 5, characterized in that: A limiting rod is fixedly installed on the placement seat, and the limiting rod is slidably connected to the clamping plate. The limiting rod is used to limit the clamping plate. An annular slide groove is opened on the placement rack, and a plurality of sliders are fixedly installed on the bottom of the placement plate, and the plurality of sliders are slidably connected to the annular slide groove.

7. The casting device of the vertical line ductile iron casting mold according to claim 1, characterized in that: A counterweight is arranged on the placement plate, and a controller is arranged on one side of the placement rack, and the controller is used for performing control operations.

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