Broken line protection device for knitting machine

By designing the wire break prompt and clamping structure in the braiding machine, the chaos and safety problems caused by the easy breakage of the yarn are solved, the processing efficiency is improved and the workers are safe.

CN222524851UActive Publication Date: 2025-02-25SHANXI YUGUANG CABLE CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421331777.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-02-25
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The yarn in the knitting machine is prone to breakage, causing chaos in the yarn, affecting processing efficiency, and may cause harm to workers.

Method used

A braiding machine wire break protection device is designed, including a wire break prompt structure and a wire break clamping structure. The broken wire prompt structure detects the broken wire through an infrared sensor and activates the warning, and the broken wire clamping structure stops the coil coil from rotating through the magnetic wire plate and the rotating plate.

Benefits of technology

Effectively prevent chaos and failure caused by yarn breakage, improve processing efficiency, and ensure workers' safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222524851U_ABST
    Figure CN222524851U_ABST
Patent Text Reader

Abstract

The utility model discloses a knitting machine broken line protection device which comprises a knitting machine body, a wire coil is arranged on the upper surface of the knitting machine body, the knitting machine further comprises a winding reel, the winding reel is installed on the upper surface of a groove of the knitting machine body, and a knitting line is installed outside the winding reel in a winding mode. The knitting machine comprises a knitting machine body, the upper surface of a groove of the knitting machine body is provided with a broken line prompting structure, the broken line prompting structure can control a warning indicator to be started when a line is broken, the broken line prompting structure comprises a guide ring, the guide ring is fixedly installed on the side surface of the upper end of a winding reel, and one side of the lower end of the guide ring is provided with a line leading roller. And the upper part of the lead roller corresponds to the lower surface of a limiting block. According to the knitting machine wire breakage protection device, the infrared sensor can detect wire breakage through the wire breakage prompting structure and then control the warning indicator to be started, and the magnetic line plate can control the rotating plate to drive the clamping block to clamp the winding reel through the wire breakage clamping structure, so that the winding reel stops rotating.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of braiding machines, in particular to a wire break protection device for braiding machines. Background Art

[0002] The knitting machine is suitable for the following raw materials: nylon multifilament (thread), polypropylene filament (thread), polypropylene, polyester, nylon, PP, low-elasticity, high-elasticity, cotton yarn (thread), pearl yarn, leather, mixed, etc. The high-speed walking knitting machine has a complete set of conversion devices, and is driven by a computer-controlled motor to automatically switch between the yarn feeding nozzles, making it easy to knit multi-color patterns.

[0003] The knitting machines used in the textile industry all require yarn for weaving. The yarn is put on the reel and then put on the knitting machine for weaving. The yarn is easy to break, which can easily cause the device to be messy because the device is not shut down in time after the breakage, causing damage to the device itself. In serious cases, it will cause harm to the workers and affect the processing efficiency. Utility Model Content

[0004] The utility model aims to provide a wire break protection device for a knitting machine, so as to solve the problem in the above background technology that the yarn is easy to break, resulting in yarn disorder and affecting the processing efficiency.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a wire breakage protection device for a braiding machine, comprising a braiding machine body, a wire reel is provided on the upper surface of the braiding machine body, and also comprises a wire reel, which is installed on the upper surface of the groove of the braiding machine body, and the braiding wire is wound on the outside of the wire reel, and a wire breakage prompt structure is installed on the upper surface of the groove of the braiding machine body.

[0006] Preferably, the wire break prompt structure includes a guide ring, which is fixedly mounted on the upper side surface of the winding drum, and a lead roller is installed on one side of the lower end of the guide ring, and the upper side of the lead roller corresponds to the lower surface of the limiting block, and the lead roller is installed on the upper surface of the groove of the braiding machine body through a connecting piece, and a connecting column is installed on the upper surface of the groove of the braiding machine body, and the upper surface of the connecting column is connected to a connecting plate, and the upper surface of the connecting plate is provided with a groove, and an infrared sensor is embedded in the groove, and the infrared sensor is controlled and connected to an alarm, and the alarm is installed on the upper surface of the connecting plate.

[0007] By adopting the above technical solution, when the infrared sensor detects the disconnection, the alarm will be turned on to give a prompt, so as to facilitate timely maintenance.

[0008] Preferably, the grooves provided on the upper surfaces of the limit block and the guide ring correspond to each other.

[0009] The above technical solution is adopted to guide the braided wire upward.

[0010] Preferably, the limit block is arranged as a 7-shaped structure.

[0011] By adopting the above technical solution, the braided wire passes through the guide roller and then passes through the limit block upwards.

[0012] Preferably, the braiding machine body is further provided with a broken wire clamping structure, and the broken wire clamping structure can drive the clamping block to clamp the broken wire and stop the rotation of the winding drum by controlling the rotation of the rotating plate.

[0013] By adopting the above technical solution, the winding drum stops rotating after the line is broken.

[0014] Preferably, the broken wire clamping structure includes a magnetic line plate, which is fixedly mounted on the upper surface of the groove of the braiding machine body, and the magnetic line plate is control-connected to the infrared sensor through a connecting column, the upper surface of the magnetic line plate is magnetically slidably connected with a rotating plate, the contact portion between the rotating plate and the magnetic line plate is set to iron material, two rotating plates are symmetrically arranged, and a rotating shaft is rotatably connected in the middle of the lower surface of the rotating plate, the rotating shaft is fixedly mounted on the upper surface of the groove of the braiding machine body, and a clamping block is fixedly connected to the front end of the rotating plate, and the clamping block corresponds to the outer surface of the winding drum.

[0015] By adopting the above technical solution, the rotating plate is rotated through the magnetic line plate to clamp the winding drum.

[0016] Preferably, the clamping block is configured as an arc-shaped structure.

[0017] The above technical solution is adopted to facilitate the correspondence with the winding drum.

[0018] Compared with the prior art, the utility model has the following beneficial effects: the wire breaking protection device for a knitting machine:

[0019] 1. The braiding machine wire breakage protection device is provided with a wire breakage prompting structure. First, the braided wire passes under the wire guide roller and then passes upward through the slots of the limit block and the guide ring in sequence, and then passes through the slot of the connecting plate provided with an infrared sensor to connect with the wire reel, so that when the wire is broken, it can be quickly sensed by the infrared sensor;

[0020] 2. Furthermore, when the infrared sensor senses a broken wire, it will control the alarm to turn on, so that the staff can find it immediately, which is convenient for quickly handling the broken wire and avoiding malfunctions caused by the broken wire entanglement;

[0021] 3. Furthermore, the infrared sensor is connected to the magnetic line plate through the connecting column, so that the magnetic line plate is turned on, and the magnetic line plate will drive the rotating plate to move through the magnetic force, so that the clamping block connected to the rotating plate clamps the winding drum, so that the winding drum stops rotating. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 This is a schematic diagram of the shaft side surface structure of the utility model;

[0023] Figure 2 This is a schematic diagram of the shaft side surface structure of the utility model warning device;

[0024] Figure 3 This is a schematic diagram of the cross-sectional structure of the braiding machine body in a top view of the utility model;

[0025] Figure 4 It is a schematic diagram of the side surface structure of the winding drum of the utility model;

[0026] Figure 5 This is a schematic diagram of the cross-sectional surface structure of the rotating plate of the utility model;

[0027] Figure 6 It is a schematic diagram of the side surface of the lead roller shaft of the utility model structure.

[0028] In the figure: 1. braiding machine body; 2. wire drum; 3. winding drum; 4. braiding wire; 5. guide ring; 6. lead roller; 7. limit block; 8. connecting plate; 9. infrared sensor; 10. alarm; 11. connecting column; 12. magnetic line plate; 13. rotating shaft; 14. rotating plate; 15. clamping block. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-6 The utility model provides a technical solution: a wire break protection device for a braiding machine, comprising a braiding machine body 1, a wire drum 2, a winding drum 3, a braiding wire 4, a guide ring 5, a lead roller 6, a limit block 7, a connecting plate 8, an infrared sensor 9, a warning device 10, a connecting column 11, a magnetic line plate 12, a rotating shaft 13, a rotating plate 14, and a clamping block 15.

[0031] Example 1

[0032] The wire break protection device of the knitting machine is provided with a wire break prompting structure. When the wire is broken, the infrared sensor 9 turns on the alarm 10 to give a prompt, specifically:

[0033] A braiding machine body 1, wherein a wire drum 2 is arranged on the upper surface of the braiding machine body 1, and further comprising a wire reel 3, which is mounted on the upper surface of the groove of the braiding machine body 1, and a braiding wire 4 is wound around the outer surface of the wire reel 3, and a wire breakage prompting structure is installed on the upper surface of the groove of the braiding machine body 1, and the wire breakage prompting structure comprises a guide ring 5, which is fixedly mounted on the upper end side surface of the wire reel 3, and a wire lead roller 6 is installed on one side of the lower end of the guide ring 5, and the upper surface of the wire lead roller 6 corresponds to the lower surface of the limiting block 7, and the wire lead roller 6 is installed on the upper surface of the groove of the braiding machine body 1 through a connecting piece, and a connecting column 11 is installed on the upper surface of the groove of the braiding machine body 1, and a connecting plate 8 is connected to the upper surface of the connecting column 11, and a slot is arranged on the upper surface of the connecting plate 8, and an infrared sensor 9 is embedded in the slot, and the infrared sensor 9 is controlled and connected with an alarm 10, and the alarm 10 is installed on the upper surface of the connecting plate 8, and the limiting block 7 corresponds to the slot arranged on the upper surface of the guide ring 5, and the limiting block 7 is arranged as a 7-shaped structure;

[0034] When the braiding machine wire breaking protection device is in use, Figure 2 As shown, the braided wire 4 wound on the outer surface of the winding drum 3 will first pass under the lead roller 6. Since the upper side of the lead roller 6 corresponds to the lower surface of the limit block 7, the braided wire 4 passes through the slot of the limit block 7 upward, and then continues upward, through the guide ring 5 installed on the upper end side surface of the winding drum 3. Through the multiple guidance of the lead roller 6, the limit block 7 and the guide ring 5, it is possible to avoid the braided wire 4 and the winding drum 3 from being quickly entangled when the wire breaks, making the braided wire 4 messy. Then the braided wire 4 passes upward through the slot of the connecting plate 8 to connect with the wire drum 2. The wire drum 2 rotates and pulls the braided wire 4, so that the braided wire 4 drives the winding drum 3 and the lead roller 6 to rotate. When the wire breaks, the infrared sensor 9 installed at the slot of the connecting plate 8 will sense it, and then the alarm 10 will be controlled to turn on, so that the staff can handle it in the first time to avoid malfunction of the device.

[0035] Example 2

[0036] The braiding machine wire break protection device is also provided with a wire break clamping structure, which drives the clamping block 15 to rotate and clamp the winding drum 3 by the rotating plate 14, specifically:

[0037] The braiding machine body 1 is also provided with a broken wire clamping structure, which can drive the clamping block 15 to clamp the broken wire and stop the winding drum 3 from rotating by controlling the rotation of the rotating plate 14. The broken wire clamping structure includes a magnetic line plate 12, which is fixedly installed on the upper surface of the groove of the braiding machine body 1, and the magnetic line plate 12 is controlled and connected with the infrared sensor 9 through a connecting column 11. The upper surface of the magnetic line plate 12 is magnetically slidably connected with the rotating plate 14, and the contact part between the rotating plate 14 and the magnetic line plate 12 is set to iron material. There are two rotating plates 14 symmetrically arranged, and the middle of the lower surface of the rotating plate 14 is rotatably connected with a rotating shaft 13, and the rotating shaft 13 is fixedly installed on the upper surface of the groove of the braiding machine body 1. The front end of the rotating plate 14 is fixedly connected with a clamping block 15, and the clamping block 15 corresponds to the outer surface of the winding drum 3, and the clamping block 15 is set to an arc structure;

[0038] The rotation of the wire reel 2 and pulling the braided wire 4 will cause the winding drum 3 to rotate. When the wire is broken, the winding drum 3 cannot stop quickly, which will cause the wire to continue to be drawn out. Therefore, when the wire is broken, since the infrared sensor 9 is controlled and connected to the magnetic line plate 12 through the connecting column 11, the magnetic line plate 12 will be opened. Since the contact portion between the rotating plate 14 and the magnetic line plate 12 is set to iron material, the magnetic line plate 12 will guide the rear ends of the two rotating plates 14 to move in opposite directions through magnetic force, so that the rotating plate 14 rotates around the rotating shaft 13, so that the arc-shaped structure clamping block 15 installed at the front end of the rotating plate 14 clamps the winding drum 3, so that the winding drum 3 stops rotating and avoids continuing to draw out the wire, which is convenient for the staff to quickly handle and avoid affecting the processing efficiency.

[0039] Working principle: When using the braiding machine wire breakage protection device, the wire breakage prompt structure can use the infrared sensor 9 when the wire breaks, and then control the alarm 10 to turn on and notify the staff; the wire breakage clamping structure can clamp the winding drum 3 by controlling the clamping block 15, so that the winding drum 3 stops rotating, thereby increasing the overall practicality.

[0040] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire break protection device for a knitting machine, comprising a knitting machine body (1), wherein a wire reel (2) is arranged on the upper surface of the knitting machine body (1), and characterized in that: The invention also comprises a winding drum (3), wherein the winding drum (3) is mounted on the upper surface of the groove of the braiding machine body (1), a braiding wire (4) is wound around the outer surface of the winding drum (3), and a wire breakage prompting structure is mounted on the upper surface of the groove of the braiding machine body (1), wherein the wire breakage prompting structure can control the alarm (10) to be turned on when the wire is broken.

2. A braiding machine wire breakage protection device according to claim 1, characterized in that: The wire breakage prompt structure comprises a guide ring (5), wherein the guide ring (5) is fixedly mounted on the upper end side surface of the winding drum (3), a wire lead roller (6) is mounted on one side of the lower end of the guide ring (5), the upper side of the wire lead roller (6) corresponds to the lower surface of the limit block (7), the wire lead roller (6) is mounted on the upper surface of the groove of the braiding machine body (1) through a connecting piece, a connecting column (11) is mounted on the upper surface of the groove of the braiding machine body (1), and the upper surface of the connecting column (11) is connected to a connecting plate (8), the upper surface of the connecting plate (8) is provided with a slot, an infrared sensor (9) is embedded in the slot, the infrared sensor (9) is controlled and connected to an alarm (10), and the alarm (10) is mounted on the upper surface of the connecting plate (8).

3. A braiding machine wire breakage protection device according to claim 2, characterized in that: The grooves arranged on the upper surfaces of the limit block (7) and the guide ring (5) correspond to each other.

4. A braiding machine wire breakage protection device according to claim 2, characterized in that: The limit block (7) is arranged as a 7-shaped structure.

5. A braiding machine wire breakage protection device according to claim 2, characterized in that: The braiding machine body (1) is also provided with a broken wire clamping structure, which can drive the clamping block (15) to clamp the broken wire by controlling the rotation of the rotating plate (14) and simultaneously stop the rotation of the winding drum (3).

6. A braiding machine wire breakage protection device according to claim 5, characterized in that: The broken wire clamping structure comprises a magnetic line plate (12), the magnetic line plate (12) is fixedly mounted on the upper surface of the groove of the braiding machine body (1), and the magnetic line plate (12) is controllably connected to the infrared sensor (9) through a connecting column (11), the upper surface of the magnetic line plate (12) is magnetically slidably connected to a rotating plate (14), the contact portion of the rotating plate (14) and the magnetic line plate (12) is set to an iron material, two rotating plates (14) are symmetrically arranged, and a rotating shaft (13) is rotatably connected in the middle of the lower surface of the rotating plate (14), the rotating shaft (13) is fixedly mounted on the upper surface of the groove of the braiding machine body (1), and the front end of the rotating plate (14) is fixedly connected to a clamping block (15), and the clamping block (15) corresponds to the outer surface of the winding drum (3).

7. A braiding machine wire breakage protection device according to claim 6, characterized in that: The clamping block (15) is configured as an arc-shaped structure.