Roof structure

By using different heights of purlins in the roof structure to bend the panels to form slopes at angles, the problem of poor waterproofing performance of existing metal roof structures is solved, and higher waterproofing performance and better wind resistance are achieved. performance.

CN222525699UActive Publication Date: 2025-02-25JIANGSU CANLON BUILDING MATERIALS
View PDF 0 Cites 1 Cited by

Patent Information

Application Number
CN202420290527.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-08
Publication Date
2025-02-25
Estimated Expiration
2034-02-08

AI Technical Summary

Technical Problem

The existing metal roof structure has poor waterproof performance at the roof cover, resulting in many waterproof gaps and small slopes, making it difficult to effectively prevent water droplets from leaking.

Method used

Using a roof structure, by setting multiple purlins between steel beams and supporting panels on the purlins, the different heights of the purlins make the panels bend and deform in a certain direction, thus forming two slopes that are angled to each other. Reduce gaps and improve waterproofing.

Benefits of technology

By simplifying the structure, the roof structure eliminates gaps, significantly improves waterproof performance, reduces the use and construction costs of building materials, and improves wind shelter resistance.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222525699U_ABST
    Figure CN222525699U_ABST
Patent Text Reader

Abstract

The embodiment of the utility model provides a roof structure which comprises a plurality of steel beams arranged in the first direction at intervals. The multiple purlines are arranged at intervals in the second direction and supported on the upper side surfaces of the multiple steel beams, the multiple purlines comprise the first purline and the two second purlines, and the first purline is arranged between the two second purlines in the middle; the first direction is perpendicular to the second direction; the panel is supported on the upper side surfaces of the plurality of purlines and is fixedly connected with the plurality of purlines respectively; wherein the height of the upper side surface of the first purline is greater than that of the upper side surface of the second purline, so that the panel is bent and deformed in the second direction. According to the technology, the waterproof performance of the roof structure is remarkably improved, building materials are reduced, the construction cost and manual labor force can be reduced, and the follow-up maintenance difficulty can be reduced.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of building structures, and in particular to a roof structure. Background Art

[0002] Metal roofing is a building material that covers the roof of a building with metal sheets and is widely used in residential, commercial and industrial buildings. Metal roofing is usually made of metal materials such as aluminum, zinc, copper, and steel, and has excellent durability and fire resistance. In the related art, the roof structure using metal roofing usually uses a ridge cover plate to connect two inclined metal roofs. For the waterproof treatment of the ridge cover plate, the principle of water conduction is usually used to achieve the waterproof effect. However, due to the small slope and many gaps at the ridge cover plate, there is a defect of poor waterproof performance. Utility Model Content

[0003] The embodiments of the present application provide a roof structure to solve or alleviate one or more technical problems in the prior art.

[0004] The roof structure of the embodiment of the present application includes: a plurality of steel beams, which are arranged at intervals in a first direction; a plurality of purlins, which are arranged at intervals in a second direction and supported on the upper surfaces of the plurality of steel beams, the plurality of purlins include a first purlin and two second purlins, and the first purlin is centrally arranged between the two second purlins; the first direction is perpendicular to the second direction; a panel, which is supported on the upper surfaces of the plurality of purlins and is fixedly connected to the plurality of purlins respectively; wherein the height of the upper surface of the first purlin is greater than the height of the upper surface of the second purlin, so that the panel is bent and deformed in the second direction.

[0005] In one embodiment, a bending angle of the panel in the second direction is less than or equal to 10 degrees.

[0006] In one embodiment, the height difference between the upper surface of the first purlin and the upper surface of the second purlin is ΔH, the distance between the first purlin and the second purlin in the second direction is D, and the height difference ΔH and the distance D satisfy the following relationship: D / ΔH≤0.087.

[0007] In one embodiment, the panel and the purlin are fixedly connected by fasteners, and a covering sheet covering the outside of the fasteners is further provided on the upper surface of the panel.

[0008] In one embodiment, the panel includes a metal plate and a waterproof membrane layer, the waterproof membrane layer is bonded to the upper surface of the metal plate, and the material of the waterproof membrane layer includes thermoplastic polyolefin and polyvinyl chloride.

[0009] In one embodiment, the thickness of the metal sheet is 0.6 to 0.8 mm, and the thickness of the waterproof membrane layer is 0.2 to 1.8 mm.

[0010] In one embodiment, the panel includes a plurality of panel units adjacent to each other in sequence, each panel unit includes a metal plate and a waterproof membrane layer; wherein the metal plates of two adjacent panel units overlap each other and are connected by welding through the waterproof membrane layer.

[0011] In one embodiment, the metal plate is provided with a plurality of strip-shaped protrusions, the strip-shaped protrusions extend along the second direction, and the plurality of strip-shaped protrusions are arranged at intervals in the first direction; wherein the spacing between the strip-shaped protrusions is 260 to 300 mm, the height of the strip-shaped protrusions is 25 to 35 mm, and the width of the strip-shaped protrusions is 60 to 100 mm.

[0012] In one embodiment, the purlin is fixedly connected to the upper surface of the steel beam via a purlin support plate.

[0013] In one embodiment, the steel beam includes a first beam body and a second beam body, ends of the first beam body and the second beam body are butted against each other, and an angle between the first beam body and the second beam body is greater than or equal to 170 degrees and less than 180 degrees.

[0014] According to the technology of the present application, the roof structure can form two slopes with only one panel, which not only simplifies the roof structure, but also improves the appearance consistency of the roof structure and eliminates the gap caused by the splicing of two metal roofs, significantly improves the waterproof performance of the roof structure, reduces building materials, and is conducive to reducing construction costs and labor, and is also conducive to reducing the difficulty of subsequent maintenance. In addition, the roof is integrally formed without protruding parts, and the wind-resistant performance of the roof structure is even better.

[0015] The above summary is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments and features described above, further aspects, embodiments and features of the present application will be readily apparent by reference to the accompanying drawings and the following detailed description. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In the accompanying drawings, unless otherwise specified, the same reference numerals throughout the multiple drawings represent the same or similar parts or elements. These drawings are not necessarily drawn to scale. It should be understood that these drawings only depict some embodiments disclosed in the present application and should not be regarded as limiting the scope of the present application.

[0017] Figure 1 A schematic diagram showing the structure of the roof structure of an embodiment of the present application;

[0018] Figure 2 A front view showing a roof structure according to an embodiment of the present application;

[0019] Figure 3 A side view showing a roof structure according to an embodiment of the present application.

[0020] Description of reference numerals:

[0021] Roof structure 1

[0022] Steel beam 10; first beam body 11; second beam body 12;

[0023] Purlin 20; first purlin 21; second purlin 22;

[0024] Panel 30; Strip-shaped protrusion 31;

[0025] Connecting member 41; Covering sheet 42;

[0026] Purlin support plate 50. DETAILED DESCRIPTION

[0027] In the following, only some exemplary embodiments are briefly described. As those skilled in the art will appreciate, the described embodiments may be modified in various ways without departing from the spirit or scope of the present application. Therefore, the drawings and descriptions are considered to be exemplary and non-restrictive in nature.

[0028] Figure 1 A schematic diagram of the structure of the roof structure 1 according to an embodiment of the present application is shown. Figure 1 As shown, the roof structure 1 of the embodiment of the present application includes a plurality of steel beams 10, a plurality of purlins 20 and a panel 30. Specifically, the plurality of steel beams 10 are arranged at intervals in the first direction. The plurality of purlins 20 are arranged at intervals in the second direction and supported on the upper surfaces of the plurality of steel beams 10, the plurality of purlins 20 include a first purlin 21 and two second purlins 22, the first purlin 21 is centrally arranged between the two second purlins 22, and the first direction is perpendicular to the second direction. The panel 30 is supported on the upper surfaces of the plurality of purlins 20 and is fixedly connected to the plurality of purlins 20, respectively. Among them, the height of the upper surface of the first purlin 21 is greater than the height of the upper surface of the second purlin 22, so that the panel 30 is bent and deformed in the second direction.

[0029] In the embodiment of the present application, the first direction and the second direction may be two horizontal directions perpendicular to each other. A plurality of steel beams 10 may be arranged at intervals in the first direction, and each steel beam 10 may extend along the second direction. A plurality of purlins 20 may be arranged at intervals in the second direction, and each purlin 20 may extend along the first direction. Each purlin 20 is respectively supported and fixedly connected to the upper side surfaces of the plurality of steel beams 10.

[0030] In some examples, the upper surface of the steel beam 10 may be a horizontal plane, and the height dimensions of the first purlin 21 and the second purlin 22 may be set to be different so that the upper surface of the first purlin 21 and the upper surface of the second purlin 22 are at different heights in the vertical direction.

[0031] In other examples, the upper surface of the steel beam 10 can be inclined, and the heights of the first purlin 21 and the second purlin 22 can be the same. The height of the position of the steel beam 10 for supporting the first purlin 21 is greater than the height of the position for supporting the second purlin 22.

[0032] In the embodiment of the present application, the panel 30 may adopt an integrated structure, that is, during the assembly process of the roof structure 1, the panel 30 of the integrated structure may be directly supported and fixed to the upper side surfaces of the plurality of purlins 20 .

[0033] It should be noted that, since the height of the upper surface of the first purlin 21 is greater than the height of the upper surface of the second purlin 22, the middle area of ​​the panel 30 in the second direction is supported on the upper surface of the first purlin 21, and the two side areas located in the middle area are supported on the upper surfaces of the two second purlins 22. Such an arrangement can enable the panel 30 to bend and deform in the direction from the middle area to the two side areas, so that the panel 30 bends with a certain curvature and forms two arc-shaped slopes on both sides of the middle area of ​​the panel 30.

[0034] It can be understood that the degree of bending of the panel 30 depends on the height difference between the upper surfaces of the first purlin 21 and the second purlin 22 and the spacing between the first purlin 21 and the second purlin 22 in the second direction. Those skilled in the art can set the height difference and the spacing accordingly according to actual conditions to adjust the degree of bending of the panel 30.

[0035] Compared with the related art that requires the use of a ridge to connect two metal roofs at an angle to each other, the roof structure 1 of the embodiment of the present application only uses one panel 30 to form two slopes at an angle to each other. While simplifying the roof structure 1, the appearance consistency of the roof structure 1 is improved, and the gap caused by the splicing of the two metal roofs is eliminated, which significantly improves the waterproof performance of the roof structure 1, reduces building materials, and is conducive to reducing construction costs and labor, and is also conducive to reducing the difficulty of subsequent maintenance. In addition, the roof is integrally formed without protruding parts, and the wind-resistant performance of the roof structure 1 is even better.

[0036] In one embodiment, the bending angle of the panel 30 in the second direction is less than or equal to 10 degrees.

[0037] In the embodiment of the present application, the bending angle of the panel 30 can be understood as the central angle of the arc surface of the panel 30 that is bent and deformed. It should be noted that the portion of the panel 30 that is bent and deformed is the portion of the panel 30 located between the two second purlins 22, wherein the bending angle of the portion of the panel 30 located between the first purlin 21 and any second purlin 22 is less than or equal to 5 degrees.

[0038] In one embodiment, the height difference between the upper surface of the first purlin 21 and the upper surface of the second purlin 22 is ΔH, the distance between the first purlin 21 and the second purlin 22 in the second direction is D, and the height difference ΔH and the distance D satisfy the following relationship: D / ΔH≤0.087.

[0039] Figure 2 A front view of the roof structure 1 according to an embodiment of the present application is shown. Figure 2 As shown, the height of the upper surface of the first purlin 21 is H1, the height of the upper surface of the second purlin 22 is H2, and the height difference ΔH between the upper surface of the first purlin 21 and the upper surface of the second purlin 22 is H1-H2. The height of the upper surface of the first purlin 21 can be the distance between the upper surface of the first purlin 21 and the plane where the steel beam 10 is located. Similarly, the height of the upper surface of the second purlin 22 can be the distance between the upper surface of the second purlin 22 and the plane where the steel beam 10 is located.

[0040] Among them, the supporting point of the first purlin 21 for the panel 30 is A1, the supporting point of the second purlin 22 for the panel 30 is A2, the tangent value tanα of the angle α between the straight line passing through the supporting point A1 and the supporting point A2 and the horizontal line is D / ΔH, and tanα≤0.087, thereby, the angle α can be less than or equal to 5 degrees.

[0041] In one embodiment, the panel 30 is fixedly connected to the purlin 22 via a fastener 41 , and a cover sheet 42 covering the outside of the fastener 41 is further provided on the upper surface of the panel 30 .

[0042] Exemplarily, the fastener 41 may be a bolt, and the bolt sequentially passes through the first through hole on the panel 30 and the second through hole on the second purlin 22 and is fastened with a nut, so that a fixed connection is formed between the panel 30 and the second purlin 22. A cover sheet 42 is provided on the upper surface of the panel 30, and the cover sheet 42 covers the outer side of the fastener 41 to shield the fastener 41. Such a configuration can seal the gap between the fastener 41 and the panel 30, prevent rainwater from penetrating into the gap between the fastener 41 and the panel 30, and thus achieve a certain waterproof effect.

[0043] In one embodiment, the panel 30 includes a metal plate and a waterproof membrane layer, the waterproof membrane layer is bonded to the upper surface of the metal plate, and the material of the waterproof membrane layer includes thermoplastic polyolefin (TPO) and polyvinyl chloride (PVC).

[0044] Exemplarily, the material of the metal sheet can be steel. It is understandable that the TPO membrane layer is made of polypropylene (PP) and polyethylene (PE) through a special process and has good weather resistance, aging resistance, wear resistance and UV resistance.

[0045] Through the above implementation, the panel 30 can have excellent anti-corrosion and waterproof properties, which can significantly improve the service life of the roof structure 1.

[0046] Optionally, the thickness of the metal sheet is 0.6 to 0.8 mm, and the thickness of the waterproof membrane layer is 0.2 to 1.8 mm.

[0047] Such a configuration can make the overall thickness of the panel 30 within the range of 0.8 to 2.6 mm, which is beneficial to reducing the thickness of the panel 30, thereby reducing the weight of the panel 30, and is also beneficial to making the panel 30 bend naturally to form two slopes of the roof structure 1.

[0048] In one embodiment, the panel 30 includes a plurality of panel units adjacent to each other in sequence, each panel unit includes a metal plate and a waterproof membrane layer; wherein the metal plates of two adjacent panel units overlap each other and are connected by welding through the waterproof membrane layer.

[0049] Exemplarily, the edges of the metal plates of any two adjacent panel units overlap each other, and the waterproof membrane layers of the two panel units are stacked and welded together.

[0050] Through the above implementation, the splicing method between the multiple panel monomers can be made simpler, and the connection through the waterproof membrane layer is beneficial to improving the waterproof performance between the multiple panel monomers.

[0051] In one embodiment, the metal sheet is provided with a plurality of strip-shaped protrusions 31, which extend along the second direction and are spaced apart in the first direction; wherein the spacing between the strip-shaped protrusions 31 is 260 to 300 mm, the height of the strip-shaped protrusions 31 is 25 to 35 mm, and the width of the strip-shaped protrusions 31 is 60 to 100 mm.

[0052] Figure 3 A side view of the roof structure 1 according to an embodiment of the present application is shown. Figure 3As shown, in some examples, the cross-sectional shape of the strip-shaped protrusion 31 can be approximately trapezoidal. In the cross-sectional shape of the strip-shaped protrusion 31, two oblique edges and a straight edge connected between the two oblique edges can be included, wherein the straight edge is parallel to the plane where the metal sheet is located, one end of the two oblique edges respectively extends to the plane where the metal sheet is located, and the other ends of the two oblique edges are respectively connected to the two ends of the straight edge. The width of the strip-shaped protrusion 31 can be the maximum distance between the two oblique edges, and specifically can be 80 mm; the width of the straight edge can be 20 mm; the spacing between any two adjacent strip-shaped protrusions 31 can be 280 mm.

[0053] Exemplarily, there are a plurality of strip-shaped protrusions 31 arranged at intervals in the first direction, and there may be at least one fastener 41 for connecting the panel 30 and the second purlin 22 , which is respectively arranged between adjacent strip-shaped protrusions 31 .

[0054] In one embodiment, the purlin 20 is fixedly connected to the upper surface of the steel beam 10 via a purlin support plate 50 .

[0055] Exemplarily, the purlin support plate 50 may include a first connection portion and a second connection portion at right angles to each other, the first connection portion may be fixedly connected to the upper surface of the steel beam 10 by a fastener, and the second connection portion may be fixedly connected to the side surface of the purlin 20 by a fastener.

[0056] In the embodiment of the present application, the structures of the first purlin 21 and the second purlin 22 may be the same or different. For example, the first purlin 21 may be a rectangular tube with a rectangular cross section, and the second purlin 22 may be a C-shaped tube with a "C"-shaped cross section. In addition, the steel beam 10 may be an I-beam with an "I"-shaped cross section.

[0057] In one embodiment, the steel beam 10 includes a first beam body 11 and a second beam body 12, the ends of the first beam body 11 and the second beam body 12 are butt-jointed, and the angle between the first beam body 11 and the second beam body 12 is greater than or equal to 170 degrees and less than 180 degrees. The angle between the first beam body 11 and the second beam body 12 can be understood as the angle between the length direction of the first beam body 11 and the length direction of the second beam body 12.

[0058] In the embodiment of the present application, the first beam body 11 and the second beam body 12 can be a single body or an integrally formed part, which is not specifically limited in the embodiment of the present application.

[0059] Preferably, the angle between the first beam body 11 and the second beam body 12 is complementary to the bending angle of the panel 30. For example, the bending angle of the panel 30 may be 10 degrees, and the angle between the first beam body 11 and the second beam body 12 may be 170 degrees.

[0060] The other components of the roof structure 1 of the above embodiment may be adopted by various technical solutions known to ordinary technicians in this field now and in the future, and will not be described in detail here.

[0061] In the description of this specification, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0062] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.

[0063] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0064] In the present application, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0065] The disclosure above provides many different embodiments or examples to realize the different structures of the present application. In order to simplify the disclosure of the present application, the parts and settings of specific examples are described above. Of course, they are only examples, and the purpose is not to limit the present application. In addition, the present application can repeat reference numerals and / or reference letters in different examples, and this repetition is for the purpose of simplification and clarity, which itself does not indicate the relationship between the various embodiments and / or settings discussed.

[0066] The above is only a specific implementation of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of various changes or substitutions within the technical scope disclosed in the present application, which should be included in the protection scope of the present application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims

1. A roof structure, characterized in that: include: A plurality of steel beams are arranged at intervals in a first direction; A plurality of purlins are arranged at intervals in a second direction and supported on the upper surfaces of the plurality of steel beams, the plurality of purlins include a first purlin and two second purlins, the first purlin is centrally arranged between the two second purlins; the first direction is perpendicular to the second direction; A panel, supported on the upper side surfaces of the plurality of purlins and fixedly connected to the plurality of purlins respectively; Wherein, the height of the upper surface of the first purlin is greater than the height of the upper surface of the second purlin, so that the panel is bent and deformed in the second direction.

2. The roof structure according to claim 1, characterized in that: The bending angle of the panel in the second direction is less than or equal to 10 degrees.

3. The roof structure according to claim 1, characterized in that: A height difference between an upper surface of the first purlin and an upper surface of the second purlin is ΔH, a distance between the first purlin and the second purlin in the second direction is D, and the height difference ΔH and the distance D satisfy the following relationship: D / ΔH≤0.

087.

4. The roof structure according to claim 1, characterized in that: The panel and the purlin are fixedly connected by fasteners, and the upper surface of the panel is also provided with a covering sheet covering the outer side of the fasteners.

5. The roof structure according to claim 1, characterized in that: The panel comprises a metal plate and a waterproof membrane layer, wherein the waterproof membrane layer is bonded to the upper surface of the metal plate, and the material of the waterproof membrane layer comprises thermoplastic polyolefin and polyvinyl chloride.

6. The roof structure according to claim 5, characterized in that: The thickness of the metal plate is 0.6 to 0.8 mm, and the thickness of the waterproof membrane layer is 0.2 to 1.8 mm.

7. The roof structure according to claim 5, characterized in that: The panel comprises a plurality of panel monomers adjacent to each other in sequence, and each of the panel monomers comprises the metal sheet and the waterproof membrane layer respectively; wherein the metal sheets of two adjacent panel monomers are overlapped with each other and are connected by welding through the waterproof membrane layer.

8. The roof structure according to claim 5, characterized in that: The metal plate is provided with a plurality of strip-shaped protrusions, the strip-shaped protrusions extend along the second direction, and the plurality of strip-shaped protrusions are arranged at intervals in the first direction; wherein the spacing between the strip-shaped protrusions is 260 to 300 mm, the height of the strip-shaped protrusions is 25 to 35 mm, and the width of the strip-shaped protrusions is 60 to 100 mm.

9. The roof structure according to claim 1, characterized in that: The purlin is fixedly connected to the upper surface of the steel beam via a purlin supporting plate.

10. The roof structure according to claim 1, characterized in that: The steel beam includes a first beam body and a second beam body, the ends of the first beam body and the second beam body are butted against each other, and an angle between the first beam body and the second beam body is greater than or equal to 170 degrees and less than 180 degrees.

Citation Information

Cited By

  • Wavy roof structure

    CN224148968U