Silicon core tube framed bent for shaping communication power tubes

By designing metal rack assembly for silicon core tube laying, the problems of cumbersome laying steps and safety hazards in the prior art are solved, and the effect of simplifying the installation process and reducing electromagnetic interference is achieved.

CN222547159UActive Publication Date: 2025-02-28GUANGXI TRANSPORTATION SCI & TECH GRP CO LTD
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Patent Information

Application Number
CN202421174802.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-27
Publication Date
2025-02-28
Estimated Expiration
2034-05-27

AI Technical Summary

Technical Problem

During the laying process of silicon core tubes, the prior art uses straps or metal brackets to fix the pipes and cumbersome safety hazards.

Method used

A silicon core tube rack including a support portion, a first metal rack assembly for shaping the communication tube and a second metal rack assembly for shaping the power tube is designed. The laying step of the silicon core tube is simplified by the separation and spacing arrangement of these components.

Benefits of technology

This technology simplifies the steps of laying silicon core tubes, improves installation efficiency, and reduces electromagnetic wave interference through interval settings and electromagnetic shielding coatings, ensuring the smooth transmission of communication signals.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of communication pipeline construction, and discloses a silicon core pipe framed bent for shaping a communication electric power pipe, which comprises a supporting part, a first metal framed bent assembly for shaping the communication pipe and a second metal framed bent assembly for shaping the electric power pipe, the first metal framed bent assembly and the second metal framed bent assembly are arranged on the two sides of the upper surface of the supporting part respectively, and the distance between the close sides of the first metal framed bent assembly and the second metal framed bent assembly is not smaller than 10 cm. Through the cooperation of the first metal bent frame assembly and the second metal bent frame assembly, the step of laying the silicon core pipe is simplified so as to improve the installation efficiency, the electric power pipe and the communication pipeline are spaced by a certain distance, the interference of electromagnetic waves can be weakened to a certain extent, and meanwhile, the electromagnetic shielding coating is coated on the outer surface of the bent frame, so that the electromagnetic shielding effect is improved. And the interference of electromagnetic waves is further weakened, so that smooth transmission of communication signals is ensured.
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Description

Technical Field

[0001] The utility model belongs to the technical field of communication pipeline construction, in particular to a silicon core pipe rack for shaping communication power pipes. Background Art

[0002] Communication pipelines are channels laid in the electromechanical system of highways to provide interconnected signal transmission and power connection for various subsystems. They have the advantages of straight routes, long distances, and few breakpoints. In order to facilitate maintenance operations during highway operations, silicon-core tubes are generally selected as the main pipelines of highways and laid according to specific requirements. Finally, the communication optical cables and power cables are blown into the corresponding pipelines respectively by air blowing.

[0003] In the process of laying silicon-core tubes, multiple silicon-core tubes need to be neatly stacked into two matrix units, one unit is used to access the communication pipeline, and the other unit is used to access the power pipeline. During the stacking process, the pipeline is fixed with straps or metal brackets to ensure its stability during use.

[0004] However, in actual operation, if the pipes are fixed by binding with straps, it is necessary to first insert plywood between each layer of pipes to maintain the flatness of the pipes, and then use multiple straps to bind the two ends of the plywood for reinforcement. If a metal bracket is used, it is necessary to first insert the two legs on the lower side of the metal bracket into the foundation below, and then embed multiple pipes into the gaps formed by multiple parallel metal rods on the metal bracket. The above two methods are both cumbersome to operate, and the staff are easily scratched by the upper ends of the metal rods when embedding the pipes into the metal bracket, which poses certain safety hazards. Utility Model Content

[0005] The utility model aims to provide a silicon core tube rack for shaping communication power tubes to solve the problems raised in the above-mentioned background technology.

[0006] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a silicon core tube rack for shaping communication power tubes, comprising a support portion, and also comprising a first metal rack assembly for shaping the communication tubes and a second metal rack assembly for shaping the power tubes, and the first metal rack assembly and the second metal rack assembly are respectively arranged on both sides of the upper surface of the support portion;

[0007] The distance between the adjacent sides of the first metal rack assembly and the second metal rack assembly is not less than 10 cm.

[0008] Preferably, the cross section of the support portion is configured to be in a square frame shape.

[0009] Preferably, the support portion is configured in a long plate shape.

[0010] Preferably, the first metal frame assembly includes at least two first mounting frames, each of which is welded to one side of the upper surface of the support portion, and the plurality of first mounting frames are equidistantly arranged at a specified first spacing, and the second metal frame assembly includes at least two second mounting frames, each of which is welded to the other side of the upper surface of the support portion, and the plurality of second mounting frames are equidistantly arranged at a specified second spacing.

[0011] Preferably, the first metal frame assembly includes at least two first metal rods, each of which is welded to one side of the upper surface of the support portion, and the plurality of first metal rods are equidistantly arranged at a specified first spacing, and the second metal frame assembly includes at least two second metal rods, each of which is welded to the other side of the upper surface of the support portion, and the plurality of second metal rods are equidistantly arranged at a specified second spacing.

[0012] Preferably, the bending parts of the first mounting bracket and the second mounting bracket are both processed with arc transition.

[0013] Preferably, at least one protrusion is welded on each of the plurality of first mounting frames and the plurality of second mounting frames.

[0014] Preferably, one of the plurality of first mounting frames is arranged perpendicular to the support portion, one of the plurality of second mounting frames is arranged perpendicular to the support portion, and the remaining first mounting frames and second mounting frames are arranged inclined at a certain angle.

[0015] Preferably, the support portion, the first metal frame assembly, the second metal frame assembly and the plurality of protrusions are all coated with electromagnetic shielding paint.

[0016] Preferably, the electromagnetic shielding coating is configured as a copper-based electromagnetic shielding coating.

[0017] The beneficial effects of the utility model are as follows:

[0018] The utility model simplifies the steps of laying silicon core tubes through the cooperation of the first metal frame assembly and the second metal frame assembly to improve the installation efficiency, and can separate the power tubes and communication tubes by a certain distance, which can weaken the interference of electromagnetic waves to a certain extent. At the same time, electromagnetic shielding paint is coated on the outer surface of the frame to further weaken the interference of electromagnetic waves to ensure the smooth transmission of communication signals. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the first embodiment of the utility model;

[0020] Figure 2It is a schematic diagram of the three-dimensional structure of the second embodiment of the present utility model;

[0021] Figure 3 This utility model is used to show Figure 2 A schematic diagram of the enlarged structure at A in the middle;

[0022] Figure 4 It is a front view of the third embodiment of the utility model;

[0023] Figure 5 It is a schematic diagram of the three-dimensional structure of the fourth embodiment of the present invention.

[0024] In the figure: 1, support part; 2, first metal rack assembly; 21, first mounting frame; 22, first metal rod; 3, second metal rack assembly; 31, second mounting frame; 32, second metal rod; 4, protrusion. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] like Figures 1 to 5 As shown, the embodiment of the utility model provides a silicon core tube rack for shaping communication power tubes, including a support portion 1, and also includes a first metal rack assembly 2 for shaping communication tubes and a second metal rack assembly 3 for shaping power tubes, and the first metal rack assembly 2 and the second metal rack assembly 3 are respectively arranged on both sides of the upper surface of the support portion 1;

[0027] The distance between the adjacent sides of the first metal rack assembly 2 and the second metal rack assembly 3 is not less than 10 cm.

[0028] The working principle and beneficial effects of the above technical solution are as follows: first, the rack is placed on a pre-laid foundation, and the support part 1 can stably support the rack on the foundation without inserting the supporting feet, and then the communication pipes and power pipes to be installed are respectively embedded in the gaps of the first metal rack assembly 2 or the second metal rack assembly 3 to complete the installation. By spacing the first metal rack assembly 2 and the second metal rack assembly 3 apart by at least 10 cm, the electromagnetic interference between the communication lines and the power lines can be reduced, thereby improving the practicability of the device.

[0029] In one embodiment, the cross section of the support portion 1 is configured to be in the shape of a square frame.

[0030] The working principle and beneficial effects of the above technical solution are as follows: by setting the support part 1 into a long plate shape, the contact area between the support part 1 and the ground can be increased, and the rack can be stabilized without using legs, which simplifies the operation steps, and the hollow frame can reduce the consumption of materials during production to reduce production costs.

[0031] In one embodiment, the support portion 1 is configured to be in the shape of a long plate.

[0032] The working principle and beneficial effects of the above technical solution are as follows: by setting the support part 1 into a long plate shape, the contact area between the support part 1 and the ground can be increased, and the rack can be stabilized without using legs, thereby simplifying the operation steps to improve the practicality of the device. It should be noted that the shape of the support part 1 includes but is not limited to a long plate shape, and other shapes that can achieve similar effects are applicable to the device.

[0033] In one embodiment: the first metal rack assembly 2 includes at least two first mounting frames 21, each of which is welded to one side of the upper surface of the support portion 1, and the multiple first mounting frames 21 are arranged equidistantly according to a specified first spacing, and the second metal rack assembly 3 includes at least two second mounting frames 31, each of which is welded to the other side of the upper surface of the support portion 1, and the multiple second mounting frames 31 are arranged equidistantly according to a specified second spacing.

[0034] The working principle and beneficial effects of the above technical solution are as follows: the silicon-core tubes used for shaping communication pipes are classified by color, and are embedded one by one in the gaps formed by multiple first mounting frames 21. Silicon-core tubes of the same color are embedded in each gap to facilitate later maintenance. The distance between two first mounting frames 21 close to each other is the first spacing, and its size is equal to the diameter of the silicon-core tubes required for shaping communication pipes. Similarly, the silicon-core tubes used for shaping power pipes are classified by color and embedded in the gaps formed by the corresponding second mounting frames 31. The gap between two second mounting frames 31 close to each other is the second spacing. Both the first spacing and the second spacing are customized according to the actual pipe diameter used.

[0035] In one embodiment: the first metal rack assembly 2 includes at least two first metal rods 22, each of which is welded to one side of the upper surface of the support portion 1, and the plurality of first metal rods 22 are arranged equidistantly according to a specified first spacing, and the second metal rack assembly 3 includes at least two second metal rods 32, each of which is welded to the other side of the upper surface of the support portion 1, and the plurality of second metal rods 32 are arranged equidistantly according to a specified second spacing.

[0036] The working principle and beneficial effects of the above technical solution are as follows: if a rack equipped with first metal rods 22 and second metal rods 32 is used, the silicon-core tubes for shaped communication pipes are classified by color and embedded in the gaps formed by multiple first metal rods 22, and the silicon-core tubes for shaped power pipes are classified by color and embedded in the gaps formed between the corresponding second metal rods 32, and the settings of the first spacing and the second spacing are the same as above.

[0037] In one embodiment, the bending parts of the first mounting frame 21 and the second mounting frame 31 are both processed with arc transition.

[0038] The working principle and beneficial effects of the above technical solution are as follows: by performing arc transition treatment on the bending parts of the first mounting frame 21 and the second mounting frame 31, it is possible to avoid scratches on the workers when pressing down the silicon core tube, thereby improving the safety performance of the rack.

[0039] In one embodiment, at least one protrusion 4 is welded on each first mounting bracket 21 and each second mounting bracket 31 .

[0040] The working principle and beneficial effects of the above technical solution are as follows: if a rack is installed with a protrusion 4, the silicon-core tube will squeeze the protrusion 4 when embedded, causing a slight elastic deformation of the metal rack, so that the silicon-core tube can smoothly push the protrusion 4 open and embed into the corresponding gap. The reset protrusion 4 can effectively prevent the silicon-core tube from accidentally detaching from the rack during the subsequent installation process, thereby improving work efficiency.

[0041] In one embodiment, one of the plurality of first mounting frames 21 is disposed perpendicular to the support portion 1 , one of the plurality of second mounting frames 31 is disposed perpendicular to the support portion 1 , and the remaining first mounting frames 21 and second mounting frames 31 are disposed at a certain angle.

[0042] The working principle and beneficial effects of the above technical solution are as follows: by tilting the first mounting frame 21 and the second mounting frame 31 by about five to ten degrees, the installation of the communication pipe and the power pipe will not be affected, and when the communication pipe or the power pipe is accidentally lifted, the inclined rack can be used to give the pipe a downward pressure to reduce the probability of it being detached from the rack, thereby further improving the stability of the device.

[0043] In one embodiment, the support portion 1 , the first metal frame assembly 2 , the second metal frame assembly 3 and the plurality of protrusions 4 are all coated with electromagnetic shielding paint.

[0044] The working principle and beneficial effects of the above technical solution are: the electromagnetic shielding coating can improve the corrosion resistance and electromagnetic shielding performance of the product, extend the service life of the product, and avoid unnecessary electromagnetic interference to the communication lines.

[0045] In one embodiment: the electromagnetic shielding coating is configured as a copper-based electromagnetic shielding coating.

[0046] The working principle and beneficial effects of the above technical solution are: since this product needs to be mass-produced, the price of copper-based electromagnetic shielding coating is relatively low, and its corrosion resistance and electromagnetic shielding performance are relatively good, and it is more suitable for this product.

[0047] Working principle and usage process:

[0048] First, place the rack flat on the pre-excavated foundation. Multiple silicon-core tubes are usually designed in different colors according to their specific uses. After the rack is placed, the overall stability of the rack can be ensured by utilizing the large contact area between the support part 1 and the foundation, without the need for additional reinforcement.

[0049] Then, the silicon-core tubes used to shape the communication pipes are classified by color and embedded one by one in the gaps formed by multiple first mounting frames 21. Silicon-core tubes of the same color are embedded in each gap to facilitate later maintenance. The distance between two first mounting frames 21 close to each other is the first spacing, and its size is equal to the diameter of the silicon-core tubes used to shape the communication pipes. Similarly, the silicon-core tubes used to shape the power pipes are classified by color and embedded in the gaps formed by the corresponding second mounting frames 31. The gap between two second mounting frames 31 close to each other is the second spacing, and its size is equal to the diameter of the silicon-core tubes used to shape the power pipes. During the production process, the first spacing and the second spacing are customized according to the actual pipe diameter used.

[0050] If a rack equipped with first metal rods 22 and second metal rods 32 is used, the silicon-core tubes for shaped communication pipes are classified by color and embedded in the gaps formed between the multiple first metal rods 22, and the silicon-core tubes for shaped power pipes are classified by color and embedded in the gaps formed between the corresponding second metal rods 32. The settings of the first spacing and the second spacing are the same as above.

[0051] If a rack is installed with a protrusion 4, the silicon-core tube will squeeze the protrusion 4 when embedded, causing a slight elastic deformation of the metal rack, allowing the silicon-core tube to smoothly push the protrusion 4 open and embed into the corresponding gap. The reset protrusion 4 can effectively prevent the silicon-core tube from accidentally detaching from the rack during the subsequent installation process, thereby improving the stability of the rack.

[0052] The utility model simplifies the steps of laying silicon core tubes through the cooperation of the first metal frame assembly 2 and the second metal frame assembly 3 to improve the installation efficiency, and can separate the power tubes and the communication tubes by a certain distance, which can weaken the interference of electromagnetic waves to a certain extent. At the same time, electromagnetic shielding paint is coated on the outer surface of the frame to further weaken the interference of electromagnetic waves to ensure the smooth transmission of communication signals.

[0053] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0054] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A silicon core tube rack for shaping communication power tubes, comprising a support portion (1), characterized in that: It also comprises a first metal rack assembly (2) for shaping communication pipes and a second metal rack assembly (3) for shaping power pipes, and the first metal rack assembly (2) and the second metal rack assembly (3) are arranged on both sides of the upper surface of the support part (1); The distance between adjacent sides of the first metal rack assembly (2) and the second metal rack assembly (3) is not less than 10 cm.

2. The silicon core tube rack for shaping communication power tubes according to claim 1, characterized in that: The cross section of the support portion (1) is arranged in a square frame shape.

3. The silicon core tube rack for shaping communication power tubes according to claim 1, characterized in that: The support portion (1) is configured in the shape of a long plate.

4. The silicon core tube rack for shaping communication power tubes according to claim 2, characterized in that: The first metal rack assembly (2) comprises at least two first mounting frames (21), each of the first mounting frames (21) is welded to one side of the upper surface of the support portion (1), and the plurality of first mounting frames (21) are arranged equidistantly according to a specified first spacing; the second metal rack assembly (3) comprises at least two second mounting frames (31), each of the second mounting frames (31) is welded to the other side of the upper surface of the support portion (1), and the plurality of second mounting frames (31) are arranged equidistantly according to a specified second spacing.

5. The silicon core tube rack for shaping communication power tubes according to claim 3, characterized in that: The first metal rack assembly (2) comprises at least two first metal rods (22), each of the first metal rods (22) is welded to one side of the upper surface of the support portion (1), and the plurality of first metal rods (22) are arranged equidistantly according to a specified first spacing; the second metal rack assembly (3) comprises at least two second metal rods (32), each of the second metal rods (32) is welded to the other side of the upper surface of the support portion (1), and the plurality of second metal rods (32) are arranged equidistantly according to a specified second spacing.

6. The silicon core tube rack for shaping communication power tubes according to claim 4, characterized in that: The bending parts of the first mounting frame (21) and the second mounting frame (31) are both subjected to arc transition treatment.

7. A silicon core tube rack for shaping communication power tubes according to claim 4 or 6, characterized in that: At least one protrusion (4) is welded on each of the first mounting frames (21) and each of the second mounting frames (31).

8. The silicon core tube rack for shaping communication power tubes according to claim 4, characterized in that: One of the plurality of first mounting frames (21) is arranged perpendicular to the support portion (1), one of the plurality of second mounting frames (31) is arranged perpendicular to the support portion (1), and the remaining first mounting frames (21) and second mounting frames (31) are arranged inclined at a certain angle.

9. The silicon core tube rack for shaping communication power tubes according to claim 7, characterized in that: The support portion (1), the first metal rack assembly (2), the second metal rack assembly (3) and the plurality of protrusions (4) are all coated with electromagnetic shielding paint.

10. The silicon core tube rack for shaping communication power tubes according to claim 9, characterized in that: The electromagnetic shielding coating is configured as a copper-based electromagnetic shielding coating.