Cotton fabric pretreatment refining agent production device

By designing multi-layer stirring components and return units in the refining agent reactor, the problems of single stirring effect and material precipitation in the prior art are solved, and more sufficient stirring and better preparation effects are achieved.

CN222550632UActive Publication Date: 2025-03-04HUZHOU LINGHU SIXIAN CHEM CO LTD
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Patent Information

Application Number
CN202420384838.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-02-29
Publication Date
2025-03-04
Estimated Expiration
2034-02-28

AI Technical Summary

Technical Problem

The existing refining agent reactor uses an ordinary impeller stirrer, with a single stirring direction and a normal stirring effect, resulting in insufficient stirring of the material and inability to react and prepare thoroughly, affecting the preparation effect.

Method used

A cotton fabric pretreatment refining agent production device is designed, and a stirring unit consisting of a stirring shaft, an upper stirring assembly, a lower stirring assembly and a scraping assembly are used to drive the stirring unit to rotate, stir the material in the kettle body, and the material is circulated up and down through the return unit to prevent precipitation.

Benefits of technology

The stirring effect is improved, the material can be fully stirred for reaction preparation, and the preparation effect is significantly improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a production device for a cotton fabric pretreatment refining agent. The production device comprises a kettle body, a stirring unit, a driving unit, a material returning unit and a seat sleeve, the stirring unit comprises a stirring shaft, an upper stirring assembly and a lower stirring assembly which are respectively arranged above and below the stirring shaft, and a scraping and sweeping assembly which is correspondingly arranged; a feeding pipe is arranged at the top of the kettle body, and a discharging pipe is arranged at the bottom of the kettle body; the stirring unit composed of the stirring shaft, the upper stirring assembly, the lower stirring assembly and the scraping and sweeping assembly is arranged in the kettle body, the stirring unit is driven by the driving unit to rotate, materials in the kettle body are stirred, the stirring degree is higher, and a better stirring effect is generated; and by arranging the material returning unit, the materials in the kettle body circularly flow up and down, so that the preparation effect is relatively better. The stirring device has the advantages of relatively better stirring effect and better preparation effect.
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Description

Technical Field

[0001] The utility model relates to the field of production and processing of textile refining agents, in particular to a cotton fabric pre-treatment refining agent production device. Background Art

[0002] Scouring agent is an important chemical auxiliary agent commonly used in the textile industry. It can play the role of penetration, emulsification, washing or dispersion in the textile refining process. The preparation process of scouring agent requires the use of a reactor, and the stirring device in the reactor is used to stir the raw materials.

[0003] However, the reactor used for preparing refining agent in the factory currently adopts ordinary impeller agitator, which simply uses the impeller to drive the raw materials to rotate in a circle along the vertical axis in the reactor body to achieve stirring. From the actual effect, not only the stirring direction is single but also the stirring effect is average;

[0004] Moreover, during the stirring process, the material will gradually settle at the bottom of the kettle. The impeller alone cannot effectively drive the material at the bottom to react, resulting in insufficient stirring of the material, inability to thoroughly prepare the reaction, and affecting the preparation effect.

[0005] Therefore, the existing refining agent reactor has the problems of simple stirring device structure, single stirring effect and poor preparation effect. Utility Model Content

[0006] The purpose of the utility model is to provide a cotton fabric pre-treatment scouring agent production device. The utility model has the advantages of relatively better stirring effect and better preparation effect.

[0007] The technical solution of the utility model is: a cotton fabric pre-treatment scouring agent production device, comprising a kettle body, a stirring unit arranged inside the kettle body, a driving unit arranged on the top of the kettle body and driving the stirring unit to rotate, a material return unit arranged on the outside of the kettle body and a seat sleeve arranged at the bottom of the kettle body; the stirring unit comprises a vertically arranged stirring shaft, an upper stirring assembly and a lower stirring assembly respectively arranged above and below the stirring shaft, and a correspondingly arranged scraping and sweeping assembly; a feeding pipe is arranged on the top of the kettle body, a discharging pipe penetrating the seat sleeve is arranged on the bottom, and a plurality of supporting legs are arranged at the bottom of the seat sleeve for support.

[0008] In the aforementioned cotton fabric pretreatment refining agent production device, the driving unit includes a driving motor vertically arranged on the kettle body, a driving wheel sleeved on the driving motor, and a driven wheel sleeved on the stirring shaft and corresponding to the driving wheel; the driving wheel is connected to the driven wheel through a belt; the stirring shaft is sleeved with a sliding sleeve located on the kettle body; the bottom of the sliding sleeve is slidably connected to the top of the kettle body.

[0009] In the aforementioned cotton fabric pretreatment refining agent production device, the upper stirring assembly includes a pair of mounting plates respectively arranged in front and behind the stirring shaft, a plurality of disturbance rods inclined between the upper and lower corresponding mounting plates, and a plurality of pairs of stirring blades evenly distributed on the left and right sides of the stirring shaft; a mounting seat for mounting the disturbance rod is provided on the mounting plate, and the disturbance rod is rotatably connected to the mounting seat.

[0010] In the aforementioned cotton fabric pre-treatment scouring agent production device, the lower stirring assembly and the upper stirring assembly have the same structure, and the upper stirring assembly and the lower stirring assembly are staggered at 90 degrees.

[0011] In the aforementioned cotton fabric pretreatment refining agent production device, the scraping and sweeping assembly includes a mounting rod arranged on the stirring shaft, a brush plate detachably mounted on the mounting rod and bristles arranged on the brush plate; the bristles abut against the inner wall of the kettle body; the brush plate is connected to the mounting rod by a snap-on structure.

[0012] In the aforementioned cotton fabric pretreatment scouring agent production device, the stirring shaft is provided with a spoiler unit located between the upper stirring assembly and the lower stirring assembly; the spoiler unit includes a spoiler plate and stirring rods evenly distributed above or below the spoiler plate.

[0013] In the aforementioned cotton fabric pretreatment refining agent production device, the return material unit includes a return material pipe vertically arranged on the outside of the kettle body, a suction pump arranged outside the kettle body and connected to the return material pipe, and a spray ring frame arranged on the top of the inner side of the kettle body; the bottom end of the return material pipe is connected to the bottom of the kettle body, and the top end is connected to the top of the kettle body; a plurality of spray holes are evenly distributed on the bottom of the spray ring frame, and the spray ring frame is connected to the top of the return material pipe through a conveying pipe.

[0014] In the aforementioned cotton fabric pretreatment scouring agent production device, the bottom of the stirring shaft is provided with an anchor-type stirring blade located at the bottom of the kettle body.

[0015] Compared with the prior art, the utility model provides a stirring unit composed of a stirring shaft, an upper stirring assembly, a lower stirring assembly and a scraping assembly in the kettle body, and uses a driving unit to drive the stirring unit to rotate, so as to stir the materials in the kettle body;

[0016] By correspondingly setting an upper stirring assembly and a lower stirring assembly on the stirring shaft, compared with the conventional common impeller stirrer, the stirring and mixing degree of the present application is stronger, and a better stirring effect can actually be produced, so that the materials can be fully stirred for reaction preparation;

[0017] By setting up a material return unit, the material in the kettle can be circulated up and down by the material return unit to prevent the material from sinking to the bottom, further promote the full reaction of the material, and achieve a relatively better preparation effect.

[0018] Therefore, the utility model has the advantages of relatively better stirring effect and better preparation effect.

[0019] Furthermore, the upper stirring unit and the lower stirring unit have the same structure and are staggered at 90 degrees. The upper stirring unit is provided with an inclined and rotatable disturbance rod and a horizontally arranged stirring blade, which disturb the material while stirring, fully stir the material, and promote its full contact reaction. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the utility model;

[0021] Figure 2 It is a structural schematic diagram of the stirring component of the utility model.

[0022] The markings in the accompanying drawings are: 1-kettle body, 11-seat sleeve, 12-feed pipe, 13-discharge pipe, 14-support foot, 2-drive motor, 21-driving wheel, 22-belt, 23-driven wheel, 3-agitation shaft, 31-sleeve, 32-anchor stirring blade, 41-agitation blade plate, 42-mounting plate, 43-disturbance rod, 44-mounting seat, 51-mounting rod, 52-brush plate, 61-return pipe, 62-suction pump, 63-spray ring frame, 7-spoiler, 71-agitation rod. DETAILED DESCRIPTION

[0023] The present invention is further described below in conjunction with the accompanying drawings and embodiments, but they are not intended to limit the present invention.

[0024] Embodiment. A cotton fabric pre-treatment scouring agent production device, comprising: Figure 1 and 2 As shown, it includes a kettle body 1, a stirring unit arranged inside the kettle body 1, a driving unit arranged on the top of the kettle body 1 to drive the stirring unit to rotate, a material return unit arranged on the outside of the kettle body 1 and a seat sleeve 11 arranged at the bottom of the kettle body 1; the stirring unit includes a vertically arranged stirring shaft 3, an upper stirring assembly and a lower stirring assembly respectively arranged above and below the stirring shaft 3, and a correspondingly arranged scraping assembly; a feeding pipe 12 is arranged on the top of the kettle body 1, and a discharge pipe 13 penetrating the seat sleeve 11 is arranged on the bottom, and a plurality of supporting legs 14 are arranged at the bottom of the seat sleeve 11 for support.

[0025] The driving unit includes a driving motor 2 vertically arranged on the kettle body 1, a driving wheel 21 sleeved on the driving motor 2, and a driven wheel 23 sleeved on the stirring shaft 3 and corresponding to the driving wheel 21; the driving wheel 21 is connected to the driven wheel 23 through a belt 22; the stirring shaft 3 is sleeved with a sliding sleeve 31 located on the kettle body 1; the bottom of the sliding sleeve 31 is slidably connected to the top of the kettle body 1.

[0026] The upper stirring assembly includes a pair of mounting plates 42 respectively arranged in front and behind the stirring shaft 3, a plurality of disturbance rods 43 obliquely arranged between the upper and lower corresponding mounting plates 42, and a plurality of pairs of stirring blades 41 evenly distributed on the left and right sides of the stirring shaft 3; a mounting seat 44 for mounting the disturbance rod 43 is provided on the mounting plate 42, and the disturbance rod 43 is rotatably connected to the mounting seat 44.

[0027] The lower stirring assembly and the upper stirring assembly have the same structure, and the upper stirring assembly and the lower stirring assembly are staggered with each other by 90 degrees.

[0028] The scraping assembly includes a mounting rod 51 arranged on the stirring shaft 3, a brush plate 52 detachably mounted on the mounting rod 51 and bristles arranged on the brush plate 52; the bristles abut against the inner wall of the kettle body 1; the brush plate 52 is connected to the mounting rod 51 through a snap-fit ​​structure.

[0029] The stirring shaft 3 is provided with a spoiler unit located between the upper stirring assembly and the lower stirring assembly; the spoiler unit includes a spoiler plate 7 and stirring rods 71 ​​evenly distributed above or below the spoiler plate 7 .

[0030] The return material unit includes a return material pipe 61 vertically arranged on the outside of the kettle body 1, a suction pump 62 arranged outside the kettle body 1 and connected to the return material pipe 61, and a spray ring frame 63 arranged on the top of the inner side of the kettle body 1; the bottom end of the return material pipe 61 is connected to the bottom of the kettle body 1, and the top end is connected to the top of the kettle body 1; a plurality of spray holes are evenly distributed on the bottom of the spray ring frame 63, and the spray ring frame 63 is connected to the top of the return material pipe 61 through a conveying pipe.

[0031] The bottom of the stirring shaft 3 is provided with an anchor-type stirring blade 32 located at the bottom of the kettle body 1 .

[0032] Working principle:

[0033] The staff puts the material into the kettle body 1 from the feed pipe 12, and then starts the drive motor 2; the drive motor 2 rotates to drive the driving wheel 21 to rotate, and then drives the driven wheel 23 to rotate through the belt 22, and the stirring shaft 3 starts to rotate;

[0034] The stirring shaft 3 rotates to drive the upper stirring assembly, the lower stirring assembly, the scraping assembly, the spoiler 7 and the anchor stirring blade 32 to start rotating, thereby stirring and mixing the materials in the kettle body 1, promoting the mixing preparation of the materials;

[0035] During the reaction, the pumping pump 62 is started to draw the material at the bottom of the kettle body 1 through the return pipe 61 and spray it out from the spray ring frame 63 along the return pipe 61, thereby realizing the up and down circulation of the material in the kettle body 1;

[0036] After the preparation is completed, the prepared product is discharged from the discharge pipe 13.

Claims

1. A cotton fabric pretreatment scouring agent production device, characterized in that: The invention comprises a kettle body (1), a stirring unit arranged inside the kettle body (1), a driving unit arranged at the top of the kettle body (1) for driving the stirring unit to rotate, a material return unit arranged outside the kettle body (1) and a seat sleeve (11) arranged at the bottom of the kettle body (1); the stirring unit comprises a vertically arranged stirring shaft (3), an upper stirring assembly and a lower stirring assembly respectively arranged above and below the stirring shaft (3) and a correspondingly arranged scraping assembly; a feeding pipe (12) is arranged at the top of the kettle body (1), a discharging pipe (13) penetrating the seat sleeve (11) is arranged at the bottom, and a plurality of supporting legs (14) are arranged at the bottom of the seat sleeve (11) for support.

2. The cotton fabric pretreatment scouring agent production device according to claim 1, characterized in that: The driving unit comprises a driving motor (2) vertically arranged on the kettle body (1), a driving wheel (21) sleeved on the driving motor (2), and a driven wheel (23) sleeved on the stirring shaft (3) and corresponding to the driving wheel (21); the driving wheel (21) is connected to the driven wheel (23) via a belt (22); a sliding sleeve (31) located on the kettle body (1) is sleeved on the stirring shaft (3); and the bottom of the sliding sleeve (31) is slidably connected to the top of the kettle body (1).

3. The cotton fabric pretreatment scouring agent production device according to claim 1, characterized in that: The upper stirring assembly comprises a pair of mounting plates (42) respectively arranged at the front and rear of the stirring shaft (3), a plurality of disturbance rods (43) obliquely arranged between the upper and lower corresponding mounting plates (42), and a plurality of pairs of stirring blades (41) evenly distributed on the left and right sides of the stirring shaft (3); a mounting seat (44) for mounting the disturbance rod (43) is provided on the mounting plate (42), and the disturbance rod (43) is rotatably connected to the mounting seat (44).

4. A cotton fabric pretreatment scouring agent production device according to claim 3, characterized in that: The lower stirring assembly and the upper stirring assembly have the same structure, and the upper stirring assembly and the lower stirring assembly are staggered with each other by 90 degrees.

5. The cotton fabric pretreatment scouring agent production device according to claim 1, characterized in that: The scraping assembly comprises a mounting rod (51) arranged on the stirring shaft (3), a brush plate (52) detachably mounted on the mounting rod (51), and bristles arranged on the brush plate (52); the bristles abut against the inner wall of the kettle body (1); and the brush plate (52) is connected to the mounting rod (51) via a snap-fit ​​structure.

6. The cotton fabric pretreatment scouring agent production device according to claim 1, characterized in that: The stirring shaft (3) is provided with a spoiler unit located between the upper stirring assembly and the lower stirring assembly; the spoiler unit comprises a spoiler plate (7) and stirring rods (71) evenly distributed above or below the spoiler plate (7).

7. The cotton fabric pretreatment scouring agent production device according to claim 1, characterized in that: The return material unit comprises a return material pipe (61) vertically arranged on the outside of the kettle body (1), a pumping pump (62) arranged on the outside of the kettle body (1) and connected to the return material pipe (61), and a spray ring frame (63) arranged on the top of the inner side of the kettle body (1); the bottom end of the return material pipe (61) is connected to the bottom of the kettle body (1), and the top end is connected to the top of the kettle body (1); a plurality of spray holes are evenly distributed on the bottom of the spray ring frame (63), and the spray ring frame (63) is connected to the top of the return material pipe (61) through a conveying pipe.

8. The cotton fabric pretreatment scouring agent production device according to claim 1, characterized in that: The bottom of the stirring shaft (3) is provided with an anchor-type stirring blade (32) located at the bottom of the kettle body (1).