Simple pin bending jig
By designing a fixture with simple bend pins, using small drive devices and pressable molds to achieve fast and accurate bending of LED light source module pins, the problems of inefficiency and difficulty in guaranteeing accuracy in the prior art are solved, and the investment cost of equipment and molds is reduced.
Patent Information
- Application Number
- CN202420667313.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-04-02
AI Technical Summary
The prior art has low efficiency, difficult to ensure accuracy during the pin bending process of LED light source modules, and requires high investment in molds and equipment.
A simple bending pin fixture is designed, using a small driving device to combine the compressible lower mold and upper mold, and the fast bending of the LED light source module pin is achieved through the pressing of the upper mold boss and the lower mold groove, and the bending accuracy is ensured through the plug-in of the positioning groove and the positioning table.
It realizes fast and precise bending of LED light source module pins, improves production efficiency, and reduces the investment cost of equipment and molds.
Smart Images

Figure CN222569102U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of LED light source manufacturing, in particular to a fixture for simply bending pins. Background Art
[0002] The external structure of LED light source modules is usually composed of metal conductive pins and plastic. In order to improve the structural strength of LED light source modules, plastic is generally used to cover the metal conductive pins. During the production process of LED light source modules, in order to facilitate subsequent assembly and connection, the pins of LED light source modules need to be bent.
[0003] Traditional bending methods usually require manual operation, which is not only inefficient, but also difficult to ensure the bending accuracy. Therefore, the existing technology generally uses large-scale continuous stamping dies to bend metal conductive pins. However, this bending method has high mold investment costs, long mold production cycles, and requires large-scale equipment in production. Therefore, a simple pin bending fixture is needed, which can achieve the bending of metal conductive pins while having the advantages of small size, simple structure, low manufacturing cost, and simple operation method. Utility Model Content
[0004] The utility model aims to provide a simple pin bending jig, which can quickly and accurately complete the bending work of the LED light source module pins through a small driving device, thereby improving production efficiency and ensuring bending accuracy.
[0005] The above-mentioned optimized structure of the utility model is realized by the following technical scheme: a simple fixture for bending pins, comprising a lower die and an upper die that can be pressed together, wherein the lower die comprises at least one lower avoidance groove;
[0006] Two lower die grooves are symmetrically arranged on both sides of the lower avoidance groove;
[0007] The upper mold includes at least one upper air-avoiding groove, the lower air-avoiding groove and the upper air-avoiding groove are pressed together to form a placement cavity, and the placement cavity can place an LED light source module and is adapted to the size of the LED light source module;
[0008] Two upper die bosses are symmetrically arranged on both sides of the upper avoidance groove, and can be pressed together with the lower die groove to realize the bending of the pins of the LED light source module.
[0009] In some embodiments, a positioning unit is further included, which is disposed between the lower mold and the upper mold, and the positioning unit includes two positioning grooves, which are symmetrically disposed at two ends of the lower mold;
[0010] Two positioning platforms are symmetrically arranged at two ends of the upper mold and can be plugged and matched with the two positioning grooves.
[0011] In some embodiments, the cross-sections of the positioning groove and the positioning platform are both U-shaped.
[0012] In some embodiments, the upper mold further includes a mounting unit disposed on the top of the upper mold, which can realize a detachable connection between the upper mold and the driving device.
[0013] In some embodiments, the depth of the lower mold groove is greater than the depth of the lower avoidance groove.
[0014] In some embodiments, the lower mold groove and the upper mold boss are both in the shape of long strips, and both ends are rounded.
[0015] In some embodiments, the mounting unit is a threaded hole, and the threaded hole is concentrically arranged on the top of the upper mold.
[0016] In some embodiments, the two positioning grooves are provided on both end surfaces of the lower mold.
[0017] In summary, the utility model has the following beneficial effects:
[0018] This simple pin bending jig has an upper die boss on the upper die and a lower die groove on the lower die. The pins of the LED light source module can be quickly bent by pressing the upper die boss and the lower die groove, thereby improving production efficiency. At the same time, the placement cavity is pressed together by the lower avoidance groove and the upper avoidance groove, and the plug-in cooperation between the positioning groove and the positioning platform, thereby ensuring the bending accuracy and having broad application prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the pressed LED light source module of the utility model;
[0020] Figure 2 This is a structural diagram of the lower mold of the utility model;
[0021] Figure 3 It is the structural diagram of the upper mold of the utility model.
[0022] In the figure: 1. lower die; 11. lower avoidance groove; 12. lower die groove; 2. upper die; 21. upper avoidance groove; 22. upper die boss; 23. mounting unit; 3. positioning unit; 31. positioning groove; 32. positioning platform; 4. LED light source module. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] refer to Figure 1-3 A simple fixture for bending pins includes a lower die 1 and an upper die 2 that can be pressed together. The lower die 1 includes at least one lower avoidance groove 11 and two lower die grooves 12; the two lower die grooves 12 are symmetrically arranged on both sides of the lower avoidance groove 11, and the depth of the lower die groove 12 can be greater than the depth of the lower avoidance groove 11.
[0025] The upper mold 2 includes at least one upper avoidance groove 21 and two upper mold bosses 22. The two upper mold bosses 22 are symmetrically arranged on both sides of the upper avoidance groove 21, and can be pressed together with the lower mold groove 12 to achieve the bending of the pins of the LED light source module 4; the lower mold groove 12 and the upper mold boss 22 can both be long strips, and both ends have rounded corners, which can make the lower mold groove 12 and the upper mold boss 22 smoother when pressed together, and at the same time avoid damage to the fixture caused by sharp corners.
[0026] The lower air avoidance groove 11 and the upper air avoidance groove 21 are pressed into a placement cavity, and the LED light source module 4 can be placed in the placement cavity. The shape and size of the placement cavity are adapted to the LED light source module 4, which can avoid the problem of incomplete pressing or loosening after pressing caused by the mismatch between the size of the LED light source module 4 and the placement cavity when the lower mold 1 and the upper mold 2 are pressed together, thereby improving the positioning accuracy of the LED light source module 4 in the placement cavity and ensuring the bending accuracy.
[0027] A positioning unit 3 is provided between the lower mold 1 and the upper mold 2. The positioning unit 3 includes two positioning grooves 31 and two positioning platforms 32. The two positioning grooves 31 are symmetrically arranged at both ends of the lower mold 1; the two positioning platforms 32 are symmetrically arranged at both ends of the upper mold 2, and the positioning platforms 32 can be plugged into and matched with the positioning grooves 31 to achieve positioning when the lower mold 1 and the upper mold 2 are pressed together; the cross-sections of the positioning grooves 31 and the positioning platforms 32 can both be U-shaped, which can make the lower mold groove 12 and the upper mold boss 22 smoother when pressed together, and at the same time avoid damage to the fixture caused by sharp corners.
[0028] A mounting unit 23 is also provided on the top of the upper mold 2. The mounting unit 23 may be a threaded hole, through which the upper mold 2 and the driving device can be detachably connected. The driving device may be a small pneumatic device or a small hydraulic device to increase the clamping force when the upper mold 2 and the lower mold 1 are pressed together.
[0029] In some embodiments, the threaded hole is concentrically disposed on the top of the upper mold 2 , so that the force on the upper mold 2 is more uniform, thereby improving the bending consistency of the LED light source module 4 .
[0030] In some embodiments, two positioning grooves 31 are provided on both end surfaces of the lower mold 1 to facilitate observation of the pressing process of the lower mold 1 and the upper mold 2 so as to facilitate timely adjustment.
[0031] The specific working principle is as follows:
[0032] When using this jig to bend the pins of the LED light source module, first place the LED light source module 4 in the lower avoidance groove 11 of the lower mold 1 to ensure that the size of the LED light source module 4 is compatible with the placement cavity. Then, it is connected to the drive device through the installation unit 23, and the drive device moves downward to close the upper mold 2 and the lower mold 1, and finally, with the cooperation of the lower mold groove 12 and the upper mold boss 21, the pins of the LED light source module 4 are bent. During the pressing process, the positioning groove 31 of the positioning unit 3 is plugged into the positioning platform 32 to ensure the precise alignment of the upper mold 2 and the lower mold 1, thereby ensuring the accuracy of the bending. The utility model can realize the rapid installation and disassembly of the upper mold 2 and the drive device, and improve the versatility and convenience of operation of the jig.
[0033] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some of the technical features may be replaced by equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A simple fixture for bending pins, comprising a lower die (1) and an upper die (2) that can be pressed together, characterized in that: The lower die (1) comprises at least one lower avoidance groove (11); Two lower die grooves (12) are symmetrically arranged on both sides of the lower avoidance groove (11); The upper mold (2) comprises at least one upper air-avoiding groove (21), the lower air-avoiding groove (11) and the upper air-avoiding groove (21) are pressed together to form a placement cavity, and the placement cavity can accommodate an LED light source module (4) and is adapted to the size of the LED light source module (4); Two upper die bosses (22) are symmetrically arranged on both sides of the upper avoidance groove (21), and can be pressed together with the lower die groove (12) to achieve bending of the pins of the LED light source module (4).
2. The simple pin bending fixture according to claim 1 is characterized in that: It also comprises a positioning unit (3) disposed between the lower die (1) and the upper die (2), wherein the positioning unit (3) comprises two positioning grooves (31) symmetrically disposed at two ends of the lower die (1); Two positioning platforms (32) are symmetrically arranged at two ends of the upper mold (2) and can be plugged into and matched with the two positioning grooves (31).
3. The jig for simply bending pins according to claim 2 is characterized in that: The cross sections of the positioning groove (31) and the positioning platform (32) are both U-shaped.
4. The jig for simply bending pins according to claim 1 is characterized in that: The upper mold (2) further comprises a mounting unit (23) which is arranged on the top of the upper mold (2) and can realize a detachable connection between the upper mold (2) and the driving device.
5. The simple pin bending fixture according to claim 1 is characterized in that: The depth of the lower die groove (12) is greater than the depth of the lower avoidance groove (11).
6. The jig for simply bending pins according to claim 1 is characterized in that: The lower die groove (12) and the upper die boss (22) are both in the shape of long strips, and both ends are rounded.
7. The jig for simply bending pins according to claim 4 is characterized in that: The mounting unit (23) is a threaded hole, and the threaded hole is coaxially arranged on the top of the upper mold (2).
8. The jig for simply bending pins according to claim 2, characterized in that: The two positioning grooves (31) are arranged on both end surfaces of the lower mold (1).