Automatic winding device for transformer

Abstract

The utility model discloses an automatic winding device for a transformer, and relates to the technical field of transformers, the automatic winding device comprises a base, a wire winding device is fixedly mounted on the left side of the top of the base, and the automatic winding device is characterized in that a winding mechanism is arranged on the right side of the top of the base and used for winding the transformer; the bracket is fixedly mounted on the right side of the top of the base; and the wire arranging assembly is arranged at the top of the winding assembly and comprises a supporting frame fixedly installed at the top of the support, an installation bin is fixedly installed at the top of the supporting frame, two limiting columns are fixedly installed in the installation bin, and the wire arranging assembly is arranged, a second motor rotates to drive a threaded column to rotate, and meanwhile a moving block is driven to move front and back. And the copper wire penetrates through the circular rings at the tops of the wire arranging ring and the auxiliary wire ring, and when the moving block moves back and forth, the copper wire is uniformly and orderly arranged on the surface of the raw material coil, so that the wire arrangement is orderly, and the winding effect is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of transformers, in particular to an automatic winding device for a transformer. Background Art

[0002] Transformers need to go through a winding process so that they can perform voltage and current conversion. Transformer winding must not only achieve a smooth and neat effect, but also be able to be wound quickly and accurately.

[0003] According to the patent name: An automatic winding device for an electronic transformer coil (patent publication number: CN214505255U, patent publication date: 2021-10-26), it includes a base, legs are fixedly connected to both sides of the top of the base, a workbench is fixedly connected to the top of the legs, a dust removal mechanism is arranged on one side of the top of the base, a support plate is fixedly connected to one side of the top of the workbench, and a limiting mechanism is arranged on the top of one side of the support plate. The utility model is provided with a collection trough, a fixed seat, a fan, a through pipe, a through groove and a dustproof pad. When in use, the fan is started, and the fan absorbs the dust above into the inside of the through groove through the through pipe, and introduces it into the collection trough inside the fixed seat through the through pipe. The collection trough is used to collect dust, and a dustproof pad is arranged at the bottom of the collection trough, which can prevent dust from sticking to the inside of the collection trough, facilitate cleaning, reduce dust during winding, and prevent excessive dust from being adsorbed on the coil, thereby improving the environmental protection of the device.

[0004] Based on the above-mentioned prior art, the existing automatic winding device for transformers still has the following problems: the traditional automatic winding device winds the transformer coil manually, which is time-consuming and labor-intensive and prone to turns deviation, and the wound coil is uneven. At the same time, the manual winding efficiency and production efficiency are low. Therefore, the utility model provides an automatic winding device for transformers. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides an automatic transformer winding device, which solves the following problems existing in the existing automatic transformer winding devices: the traditional automatic winding device winds the transformer coil manually, which is time-consuming and labor-intensive and prone to turns deviation, resulting in uneven wound coils; meanwhile, the manual winding efficiency and production efficiency are low.

[0006] To achieve the above purpose, the utility model is implemented by the following technical scheme: an automatic winding device for a transformer, comprising a base, a wire winding device is fixedly installed on the top left side of the base, characterized in that a winding mechanism is arranged on the top right side of the base for winding the transformer, and the winding mechanism includes:

[0007] The winding assembly is arranged on the right side of the top of the base, and includes a bracket fixedly installed on the right side of the top of the base;

[0008] The cable arrangement assembly is arranged on the top of the winding assembly, and includes a support frame fixedly installed on the top of the bracket, and a mounting bin is fixedly installed on the top of the support frame, two limit columns are fixedly installed inside the mounting bin, a second motor is fixedly installed on the front end of the support frame, and a threaded column is rotatably installed on the output end of the second motor, and the end of the threaded column away from the second motor passes through the front end of the support frame and is movably inserted into the rear wall of the inner cavity of the mounting bin, a moving block is threadedly sleeved on the surface of the threaded column, a cable arrangement ring is fixedly installed on the top of the moving block, and auxiliary wire rings are fixedly installed on the left and right sides of the cable arrangement ring.

[0009] Preferably, a slot is formed at the top of the front and rear vertical plates of the bracket, and a rotating column is movably installed inside the slot.

[0010] Preferably, the winding mechanism also includes a bearing seat fixedly mounted on the front side of the bracket, and a transmission column is fixedly passed through the bearing inside the bearing seat vertical plate, a first wheel is fixedly mounted on the front end of the transmission column, and the rear end of the transmission column is clamped and connected to the front end of the rotating column.

[0011] Preferably, the winding mechanism also includes a motor frame fixedly mounted on the front side of the bracket, a first motor is fixedly mounted on the top of the motor frame, a second wheel is fixedly mounted on the output end of the first motor, and a belt is mounted inside the second wheel.

[0012] Preferably, the limiting column movably passes through the interior of the moving block.

[0013] Preferably, the first wheel disc is linked to the second wheel disc via a belt.

[0014] The utility model provides a transformer automatic winding device. Compared with the prior art, it has the following advantages:

[0015] Beneficial effects:

[0016] (1) The automatic winding device for the transformer is provided with a wire arrangement assembly. The second motor rotates to drive the threaded column to rotate, and at the same time drives the moving block to move forward and backward. The copper wire passes through the circular rings at the top of the wire arrangement ring and the auxiliary wire ring. When the moving block moves forward and backward, the wire is arranged evenly and orderly on the surface of the raw material coil, so that the wire arrangement is neat and the winding effect is improved.

[0017] (2) The transformer automatic winding device drives the second wheel to rotate by running the first motor, and the first wheel and the second wheel rotate synchronously through a belt, thereby driving the transmission column and the bearing seat to rotate, and driving the raw material coil to rotate for winding work, so that manual winding is not required, reducing labor requirements and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a three-dimensional structural diagram of the utility model in an axial side view;

[0019] Figure 2 This is a disassembled three-dimensional structural diagram of the winding mechanism of the utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the cable assembly of the utility model;

[0021] Figure 4 It is a partially connected split three-dimensional structure diagram of the utility model;

[0022] Figure 5 It is a three-dimensional structural diagram of the practical application of the utility model.

[0023] In the figure: 1-base, 2-winding mechanism, 21-winding assembly, 211-bracket, 212-slot, 213-rotating column, 22-transmission assembly, 221-bearing seat, 222-transmission column, 223-first wheel, 23-electric assembly, 231-motor frame, 232-first motor, 233-second wheel, 234-belt, 24-wire arrangement assembly, 241-support frame, 242-installation bin, 243-limiting column, 244-threaded column, 245-second motor, 246-moving block, 247-wire arrangement ring, 248-auxiliary wire ring, 3-wire winding device. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] See also Figure 1-5 , the utility model provides a technical solution:

[0026] A transformer automatic winding device comprises a base 1, a wire winding device 3 is fixedly installed on the top left side of the base 1, and is characterized in that: a winding mechanism 2 is arranged on the top right side of the base 1 for winding the transformer, and the winding mechanism 2 comprises:

[0027] The winding assembly 21 is arranged on the top right side of the base 1, and includes a bracket 211 fixedly installed on the top right side of the base 1. A notch 212 is opened on the top of the front and rear vertical plates of the bracket 211, and a rotating column 213 is movably installed inside the notch 212;

[0028] The cable arrangement assembly 24 is arranged at the top of the winding assembly 21, and includes a support frame 241 fixedly installed on the top of the bracket 211, and a mounting chamber 242 is fixedly installed on the top of the support frame 241, and two limit columns 243 are fixedly installed inside the mounting chamber 242. A second motor 245 is fixedly installed at the front end of the support frame 241. The second motor 245 is a three-phase asynchronous motor. The second motor 245 is electrically connected to an external power supply and is turned on and off by a person operating the control panel. A threaded column 244 is rotatably installed at the output end of the second motor 245, and the end of the threaded column 244 away from the second motor 245 passes through the front end of the support frame 241 and It is movably inserted into the interior of the rear wall of the inner cavity of the installation bin 242, and the surface threaded sleeve of the threaded column 244 is provided with a moving block 246, a wire arrangement ring 247 is fixedly installed on the top of the moving block 246, and auxiliary wire rings 248 are fixedly installed on the left and right sides of the wire arrangement ring 247, and the limiting column 243 movably passes through the interior of the moving block 246, and the second motor 245 rotates to drive the threaded column 244 to rotate, and at the same time drives the moving block 246 to move back and forth, and the copper wire passes through the circular rings on the top of the wire arrangement ring 247 and the auxiliary wire ring 248. When the moving block 246 moves back and forth, the wire arrangement is uniform and orderly on the surface of the raw material coil, thereby making the wire arrangement neat and improving the winding effect.

[0029] In this embodiment, the winding mechanism 2 also includes a bearing seat 221 fixedly installed on the front side of the bracket 211, and a transmission column 222 is fixedly passed through the bearing inside the vertical plate of the bearing seat 221, a first wheel 223 is fixedly installed at the front end of the transmission column 222, and the rear end of the transmission column 222 is clamped and connected to the front end of the rotating column 213.

[0030] In this embodiment, the winding mechanism 2 also includes a motor frame 231 fixedly installed on the front side of the bracket 211, and a first motor 232 is fixedly installed on the top of the motor frame 231. The first motor 232 is a three-phase asynchronous motor. The first motor 232 is electrically connected to an external power supply and the opening and closing operations are realized by a person operating the control panel. A second wheel disc 233 is fixedly installed on the output end of the first motor 232, and a belt 234 is mounted inside the second wheel disc 233. The first wheel disc 223 and the second wheel disc 233 are linked by the belt 234. The operation of the first motor 232 drives the second wheel disc 233 to rotate, and the first wheel disc 223 and the second wheel disc 233 are linked and rotated synchronously by the belt 234, thereby driving the transmission column 222 and the bearing seat 221 to rotate, and driving the raw material coil to rotate for winding work, so that manual winding is not required, reducing labor requirements and improving work efficiency.

[0031] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0032] During operation, the staff first connects the device to an external power source, then installs the wire coil into the inside of the wire coil device 3, installs the raw material coil on the surface of the rotating column 213, and then places the rotating column 213 inside the slot 212, one end of the rotating column 213 is clamped with the transmission column 222, and then pulls out the copper wire inside the wire coil through the wire arrangement ring 247 and the top circle of the auxiliary wire ring 248 to wrap around the raw material coil, and then starts the device through the travel switch installed on the front side of the bracket 211. At this time, the control box installed on the top of the base 1 controls the device, and then the first motor 232 runs to drive the second wheel disc 233 to rotate, and the first wheel disc 223 and the second wheel disc 233 are linked and rotated synchronously through the belt 234, thereby driving the transmission column 222 and the bearing seat 221 to rotate, driving the raw material coil to rotate for winding work, and at the same time, the second motor 245 rotates to drive the threaded column 244 to rotate, and at the same time drives the moving block 246 to move back and forth, and the moving block 246 moves back and forth to arrange the wire on the surface of the raw material coil evenly and orderly.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0034] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A transformer automatic winding device, comprising a base (1), a wire winding device (3) being fixedly mounted on the top left side of the base (1), characterized in that: A winding mechanism (2) is provided on the right side of the top of the base (1) for winding the transformer, and the winding mechanism (2) comprises: A winding assembly (21) is arranged on the top right side of the base (1), and comprises a bracket (211) fixedly mounted on the top right side of the base (1); The cable arrangement assembly (24) is arranged at the top of the winding assembly (21), and comprises a support frame (241) fixedly mounted on the top of the bracket (211), and a mounting chamber (242) is fixedly mounted on the top of the support frame (241), and two limit columns (243) are fixedly mounted inside the mounting chamber (242), a second motor (245) is fixedly mounted on the front end of the support frame (241), and a threaded column (244) is rotatably mounted on the output end of the second motor (245), and an end of the threaded column (244) away from the second motor (245) passes through the front end of the support frame (241) and is movably inserted into the rear wall of the inner cavity of the mounting chamber (242), a moving block (246) is threadedly sleeved on the surface of the threaded column (244), a cable arrangement ring (247) is fixedly mounted on the top of the moving block (246), and auxiliary wire rings (248) are fixedly mounted on the left and right sides of the cable arrangement ring (247).

2. The automatic transformer winding device according to claim 1, characterized in that: The tops of the front and rear vertical plates of the bracket (211) are provided with slots (212), and a rotating column (213) is movably installed inside the slots (212).

3. The automatic transformer winding device according to claim 1, characterized in that: The winding mechanism (2) further comprises a bearing seat (221) fixedly mounted on the front side of the bracket (211), and a transmission column (222) is fixedly passed through the bearing inside the vertical plate of the bearing seat (221), a first wheel disc (223) is fixedly mounted on the front end of the transmission column (222), and the rear end of the transmission column (222) is clamped and connected to the front end of the rotating column (213).

4. The automatic transformer winding device according to claim 1, characterized in that: The winding mechanism (2) further comprises a motor frame (231) fixedly mounted on the front side of the bracket (211), a first motor (232) fixedly mounted on the top of the motor frame (231), a second wheel disc (233) fixedly mounted on the output end of the first motor (232), and a belt (234) sleeved inside the second wheel disc (233).

5. The automatic transformer winding device according to claim 1, characterized in that: The limiting column (243) movably passes through the interior of the moving block (246).

6. The automatic transformer winding device according to claim 4, characterized in that: The first wheel disc (223) and the second wheel disc (233) are linked via a belt (234).

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