Novel stem pulling roller and corn harvester

By designing a new stem pull roller, extending the blade length and extending to the inside of the rear slide, the problem of debris entering and blocking in the plate corn harvester is solved, and the harvest efficiency and equipment adaptability are improved.

CN222583028UActive Publication Date: 2025-03-11LOVOL HEAVY IND CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420605337.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-11
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

During the process of the cutting table being brought into the body by the existing plate corn harvester, debris (straw and bracts) enter the body, resulting in occasional straw blockage at the back end, and the working device needs to be adjusted frequently, which reduces the working efficiency.

Method used

A new stem pulling roller is designed, including a roller and a plurality of blades, with the rear end of the blade extending to the inside of the rear slide on the frame, the traditional front end sleeve is eliminated, and the front end of the blade is extended to form a conical structure for straw feeding.

Benefits of technology

It effectively reduces weeds and straw wrapping, improves the working length and harvesting efficiency of stem pulling rollers, reduces the occurrence of back end blockage failures, and improves the adaptability of the equipment in mountainous and hilly areas and the reliability of the product.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222583028U_ABST
    Figure CN222583028U_ABST
Patent Text Reader

Abstract

The utility model relates to a novel stem pulling roller and a corn harvester, the stem pulling roller comprises a roller and a plurality of blades, the plurality of blades are uniformly and fixedly arranged on the roller at intervals along the circumferential direction of the roller, and respectively extend along the axial direction of the roller; the rear ends of the blades extend out of rear end extending parts respectively, the rear end extending parts are located outside the rear end of the roller respectively, and the rear ends of the rear end extending parts extend to the inner side of a rear sliding plate fixedly installed on the rack respectively. The front ends of the plurality of blades respectively extend to form front end extension parts, and the plurality of front end extension parts respectively extend to be flush with the front end of the roller. The utility model has the beneficial effects that the structure is simple, the design is reasonable, the working length of the stem pulling roller can be effectively increased, the stem pulling stroke can be improved, meanwhile, the occurrence of rear end blockage faults can be effectively reduced, the adaptability of the equipment in mountainous and hilly areas is improved, and the reliability and the competitiveness of products are improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of corn harvesters, in particular to a novel stem pulling roller and a corn harvester. Background Art

[0002] Corn harvesters are widely used in corn harvesting operations. Plate-type corn harvesters are favored by operators and users for their wide adaptability, long operating time, and low grain loss. However, compared with roller-type corn harvesters, the plate-type models have significantly more debris (straw and husks) brought into the machine body from the header, and the rear end is occasionally blocked by straw. In order to reduce the entry of debris and blockage, the working device needs to be adjusted frequently during use, which brings many changes to users and reduces work efficiency. To solve this problem, it is crucial to study the structure of the stem pulling roller, a key component in the ear picking device, in order to improve the effective stem pulling formation and reduce the problem of channel blockage. Utility Model Content

[0003] The utility model provides a novel stem pulling roller and a corn harvester, aiming to solve the problems in the prior art.

[0004] The technical solution of the utility model to solve the above technical problems is as follows:

[0005] A new type of stem pulling roller comprises a roller and a plurality of blades, wherein the plurality of blades are fixedly installed on the roller at uniform intervals along the circumference of the roller, and extend respectively along the axial direction of the roller; rear ends of the plurality of blades extend rear end extension portions respectively, and the plurality of rear end extension portions are respectively located outside the rear end of the roller, and the rear ends thereof extend respectively to the inner side of a rear slide plate fixedly installed on a frame; front ends of the plurality of blades extend front end extension portions respectively, and the plurality of front end extension portions extend respectively to be flush with the front end of the roller.

[0006] The beneficial effects of the utility model are as follows: during the operation, the two stem pulling rollers rotate towards each other to achieve the harvest of corn;

[0007] In this process, the traditional front end sleeve is eliminated and the front ends of multiple blades are extended respectively, which makes the assembly simple, increases the length of the stem pulling roller blades, and improves the effective working length; at the same time, the rear ends of the multiple blades are respectively extended to the rear end extension parts, and the multiple rear end extension parts are respectively extended to the inner side of the rear slide board, which can effectively reduce the entanglement of weeds and straws, play the role of a strong pulling section and a grass cutting knife, and make the operation more planned, safe and reliable.

[0008] The utility model has a simple structure and a reasonable design, can effectively increase the working length of the stem pulling roller and increase the stem pulling stroke, and can effectively reduce the occurrence of rear end blockage failures, improve the adaptability of the equipment in mountainous and hilly areas, and improve the reliability and competitiveness of the product.

[0009] On the basis of the above technical solution, the present invention can also be improved as follows.

[0010] Furthermore, the inner sides of the plurality of front end extensions are respectively close to the roller, and the outer sides thereof are respectively inclined and form a cone-shaped structure as a whole.

[0011] The beneficial effect of adopting the above further scheme is that the multiple front end extensions increase the length of the stem pulling roller blades and also increase the effective working length; in addition, the multiple front end extensions form a cone structure, which facilitates the feeding of straw and improves the feeding efficiency.

[0012] Furthermore, a bearing is coaxially mounted at the front end of the roller, and the bearing is located in an area enclosed by the plurality of front end extensions.

[0013] The beneficial effect of adopting the above further solution is that the bearings and the multiple front end extensions are reasonably distributed, which can not only ensure the harvest of corn, but also facilitate the assembly of various components.

[0014] Furthermore, a sleeve is fixedly connected to the rear end of the roller, the sleeve is located in an area enclosed by the plurality of rear end extensions, and the rear end of the sleeve is flush with the rear ends of the plurality of rear end extensions.

[0015] The beneficial effect of adopting the above further solution is that the multiple rear end extensions and the sleeves are reasonably distributed, which can effectively prevent weeds and straw from being entangled and improve the harvesting efficiency.

[0016] Furthermore, a guide cone is fixedly connected to the front end of the roller, and the guide cone has a structure with a thin front end and a thick rear end, and the rear end is fixedly connected to the front end of the roller.

[0017] The beneficial effects of adopting the above further scheme are simple structure and reasonable design. The guide cone can be used to quickly feed the straw into the two stem pulling rollers during harvesting, so as to improve the harvesting efficiency.

[0018] Furthermore, the guide cone is a spiral guide cone.

[0019] The beneficial effect of adopting the above further solution is that the shape and structure of the guide cone are reasonably designed, which greatly improves the harvesting efficiency.

[0020] Furthermore, the plurality of blades are respectively in the form of long strip-shaped plates, and are distributed perpendicular to the roller.

[0021] The beneficial effect of adopting the above further solution is that the shape of the blade is reasonably designed and its distribution with the roller is reasonable, which facilitates the harvesting operation.

[0022] Furthermore, the plurality of rear end extensions are respectively in the form of rectangular plate structures, which are respectively parallel to the plurality of blades.

[0023] The beneficial effect of adopting the above further solution is that the shapes of the multiple rear end extensions are reasonably designed and reasonably distributed, which can effectively prevent weeds and straw from being entangled.

[0024] Furthermore, the width of the plurality of rear end extensions is equal to or smaller than the width of the plurality of blades.

[0025] The beneficial effect of adopting the above further solution is that the dimensions of the multiple rear end extensions are reasonably set, which saves consumables and reduces costs.

[0026] The utility model also relates to a corn harvester, comprising the novel stem pulling roller as described above.

[0027] The beneficial effect of adopting the above-mentioned further scheme is that the utility model also provides a corn harvester, which has a simple structure and a reasonable design. It can effectively increase the working length of the stem pulling roller and increase the stem pulling stroke. At the same time, it can effectively reduce the occurrence of rear-end blockage failures, improve the adaptability of the equipment in mountainous and hilly areas, and improve the reliability and competitiveness of the product. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0029] Figure 2 for Figure 1 A magnified view of middle;

[0030] Figure 3 for Figure 1 Enlarged view of middle B;

[0031] Figure 4 This is an assembly diagram of the stem pulling roller, the frame and the rear slide plate in the utility model.

[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0033] 1. Roller; 2. Blade; 3. Rear extension; 4. Front extension; 5. Sleeve; 6. Guide cone; 7. Bearing seat; 8. Rear slide; 9. Frame. DETAILED DESCRIPTION

[0034] It should be noted that, in the absence of conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.

[0035] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.

[0036] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.

[0037] The present invention will be described in detail below with reference to the accompanying drawings and in combination with embodiments.

[0038] Example 1

[0039] like Figures 1 to 4 As shown, this embodiment provides a new type of stem pulling roller, including a roller 1 and a plurality of blades 2, wherein the plurality of blades 2 are fixedly installed on the roller 1 at uniform intervals along the circumference of the roller 1, and extend respectively along the axial direction of the roller 1; rear ends of the plurality of blades 2 respectively extend rear end extension portions 3, and the plurality of rear end extension portions 3 are respectively located outside the rear end of the roller 1, and the rear ends thereof respectively extend to the inner side of a rear slide plate 8 fixedly installed on a frame 9; front ends of the plurality of blades 2 respectively extend front end extension portions 4, and the plurality of front end extension portions 4 respectively extend to be flush with the front end of the roller 1.

[0040] During the operation, the two stalk pulling rollers rotate towards each other to achieve the harvest of corn;

[0041] In this process, the traditional front end sleeve is eliminated, and the front ends of multiple blades 2 are extended respectively, which makes the assembly simple, increases the length of the stem pulling roller blades, and increases the effective working length; at the same time, the rear ends of the multiple blades 2 are respectively extended to the rear end extension parts 3, and the multiple rear end extension parts 3 are respectively extended to the inner side of the rear slide plate 8, which can effectively reduce the entanglement of weeds and straws, play the role of a strong pulling section and a grass cutting knife, and the operation is more planned, safe and reliable.

[0042] Based on the above scheme, the two stem pulling rollers are installed on the frame 9 to rotate relative to each other during operation.

[0043] This embodiment has a simple structure and reasonable design. It can effectively increase the working length of the stem pulling roller and increase the stem pulling stroke. At the same time, it can effectively reduce the occurrence of rear-end blockage failures, improve the adaptability of the equipment in mountainous and hilly areas, and improve product reliability and product competitiveness.

[0044] Example 2

[0045] On the basis of Example 1, in this embodiment, the inner sides of the plurality of front end extensions 4 are respectively close to the roller 1, and the outer sides thereof are respectively inclined and form a cone-shaped structure as a whole.

[0046] The multiple front end extensions 4 increase the blade length of the stem pulling roller and also increase the effective working length; in addition, the multiple front end extensions 4 form a cone-shaped structure, which facilitates the feeding of straw and improves the feeding efficiency.

[0047] In addition, the plurality of front end extension portions 4 are respectively in a triangular plate-shaped structure.

[0048] Example 3

[0049] On the basis of Example 2, in this embodiment, a bearing is coaxially mounted on the front end of the roller 1 , and the bearing is located in an area enclosed by the plurality of front end extensions 4 .

[0050] The reasonable distribution of the bearings and the plurality of front end extensions 4 can ensure the harvest of corn and facilitate the assembly of various components.

[0051] Example 4

[0052] Based on the above embodiments, in this embodiment, the rear end of the roller 1 is fixedly connected with a sleeve 5, the sleeve 5 is located in the area enclosed by the multiple rear end extensions 3, and the rear end of the sleeve 5 is flush with the rear ends of the multiple rear end extensions 3.

[0053] The multiple rear end extensions 3 and the sleeve are reasonably distributed, which can effectively prevent weeds and straw from being entangled and improve the harvesting efficiency.

[0054] Example 5

[0055] On the basis of the above embodiments, in this embodiment, the front end of the roller 1 is fixedly connected with a guide cone 6 , the guide cone 6 has a thin front end and a thick rear end, and its rear end is fixedly connected to the front end of the roller 1 .

[0056] The scheme has a simple structure and a reasonable design. The guide cone 6 can be used to quickly feed the straw into the two stem pulling rollers during harvesting, so as to improve the harvesting efficiency.

[0057] Based on the above solution, the distance between the front ends of the two guide cones 6 is greater than the distance between the rear ends thereof, and the design is reasonable, which facilitates the rapid feeding of straw and improves the efficiency of harvesting.

[0058] In addition, the rear end of the guide cone 6 is fixedly connected to the front end of the roller 1 through a bearing seat 7.

[0059] Alternatively, the guide cone 6 may also adopt a structure with uniform size, but the harvesting efficiency of this structure is not as high as that of the above solution.

[0060] Example 6

[0061] On the basis of Example 5, in this embodiment, the guide cone 6 is a spiral guide cone.

[0062] The shape and structure of the guide cone 6 are reasonably designed, which greatly improves the efficiency of harvesting.

[0063] Example 7

[0064] On the basis of the above embodiments, in this embodiment, the plurality of blades 2 are respectively in the form of long strip-shaped plates, which are distributed perpendicular to the roller 1 .

[0065] The shape of the blade 2 is reasonably designed and the blade 2 and the roller 1 are reasonably distributed, so that the harvesting operation is convenient.

[0066] Preferably, in this embodiment, the inner sides of the plurality of blades 2 are respectively fixedly connected to the roller 1, and the outer sides thereof may be a planar structure or a toothed structure, and the latter is preferred for higher harvesting efficiency.

[0067] Example 8

[0068] On the basis of Example 7, in this embodiment, the plurality of rear end extensions 3 are respectively in the form of rectangular plates, which are respectively parallel to the plurality of blades 2 .

[0069] The multiple rear end extensions 3 are reasonably designed in shape and reasonably distributed, which can effectively prevent weeds and straw from being entangled.

[0070] Alternatively, the plurality of rear end extensions 3 may also adopt a block structure.

[0071] Example 9

[0072] On the basis of Embodiment 8, in this embodiment, the width of the plurality of rear end extensions 3 is equal to or smaller than the width of the plurality of blades 2 .

[0073] The dimensions of the plurality of rear end extensions 3 are reasonably set, thus saving consumables and reducing costs.

[0074] Example 10

[0075] On the basis of the above-mentioned embodiments, this embodiment also provides a corn harvester, including the new stem pulling roller as described above.

[0076] The present embodiment also provides a corn harvester, which has a simple structure and a reasonable design. It can effectively increase the working length of the stem pulling roller and increase the stem pulling stroke. At the same time, it can effectively reduce the occurrence of rear-end blockage failures, improve the adaptability of the equipment in mountainous and hilly areas, and improve the reliability and competitiveness of the product.

[0077] The working principle of the utility model is as follows:

[0078] During the operation, the two stalk pulling rollers rotate towards each other to achieve the harvest of corn;

[0079] In this process, the traditional front end sleeve is eliminated, and the front ends of multiple blades 2 are extended respectively, which makes the assembly simple, increases the length of the stem pulling roller blades, and increases the effective working length; at the same time, the rear ends of the multiple blades 2 are respectively extended to the rear end extension parts 3, and the multiple rear end extension parts 3 are respectively extended to the inner side of the rear slide plate 8, which can effectively reduce the entanglement of weeds and straws, play the role of a strong pulling section and a grass cutting knife, and the operation is more planned, safe and reliable.

[0080] The utility model studies the working principle of the stem pulling roller, eliminates redundant design, and lengthens the blades of the stem pulling roller, thereby increasing the effective stem pulling distance (6-8%), eliminating the blockage of the rear end ear channel, improving operation efficiency, and enhancing user experience.

[0081] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

[0082] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

[0083] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A new type of stem pulling roller, characterized by: The invention comprises a roller (1) and a plurality of blades (2), wherein the plurality of blades (2) are fixedly mounted on the roller (1) at even intervals along the circumference of the roller (1), and extend along the axial direction of the roller (1); the rear ends of the plurality of blades (2) extend rear end extension portions (3), the plurality of rear end extension portions (3) are respectively located outside the rear end of the roller (1), and the rear ends thereof extend to the inner side of a rear slide plate (8) fixedly mounted on a frame (9); the front ends of the plurality of blades (2) extend front end extension portions (4), and the plurality of front end extension portions (4) extend to be flush with the front end of the roller (1).

2. The new stem pulling roller according to claim 1 is characterized in that: The inner sides of the plurality of front end extensions (4) are respectively close to the roller (1), and the outer sides thereof are respectively inclined and form a cone-shaped structure as a whole.

3. The new stem pulling roller according to claim 2 is characterized in that: A bearing is coaxially mounted at the front end of the roller (1), and the bearing is located in an area enclosed by the plurality of front end extensions (4).

4. The new stem pulling roller according to any one of claims 1 to 3, characterized in that: The rear end of the roller (1) is fixedly connected to a sleeve (5), the sleeve (5) is located in an area enclosed by the plurality of rear end extensions (3), and the rear end of the sleeve (5) is flush with the rear ends of the plurality of rear end extensions (3).

5. The new stem pulling roller according to any one of claims 1 to 3, characterized in that: The front end of the roller (1) is fixedly connected to a guide cone (6), the guide cone (6) is thin at the front end and thick at the rear end, and the rear end is fixedly connected to the front end of the roller (1).

6. The new stem pulling roller according to claim 5 is characterized in that: The guide cone (6) is a spiral guide cone.

7. The new stem pulling roller according to any one of claims 1 to 3, characterized in that: The plurality of blades (2) are respectively in the form of long strip-shaped plates and are distributed perpendicularly to the roller (1).

8. The new stem pulling roller according to claim 7 is characterized in that: The plurality of rear end extensions (3) are respectively in the form of rectangular plate structures and are respectively parallel to the plurality of blades (2).

9. The new stem pulling roller according to claim 8 is characterized in that: The width of the plurality of rear end extensions (3) is equal to or smaller than the width of the plurality of blades (2).

10. A corn harvester, characterized in that: It comprises a novel stem pulling roller as described in any one of claims 1-9.