Batching device for production of high-molecular ceramic tile binder
By designing a batching device for the production of polymer tile adhesives, the mixing problem caused by uneven particles in the base material is solved, uniform screening and full mixing of the base material particles is achieved, and the uniformity and stability of the binder are improved.
Patent Information
- Application Number
- CN202420668835.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-02
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-02
AI Technical Summary
In the production of polymer tile adhesives, the base material contains uneven particles, which makes it difficult to fully disperse and mix uniformly during the mixing process.
A batching device for the production of polymer ceramic tile adhesives was designed, including components such as batching boxes, screening boxes, storage boxes, screening boxes, mixing motors and crushing boxes. Through the steps of screening, crushing and mixing, the uniformity and full mixing of the base particles are ensured.
Through the use of this device, the screening efficiency and mixing uniformity of the base particles can be improved, the uniformity and stability of the binder can be ensured, and the production quality of the product can be improved.
Smart Images

Figure CN222587223U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polymer tile adhesive production, in particular to a batching device for polymer tile adhesive production. Background Art
[0002] Polymer tile adhesive is a kind of adhesive material specially used for pasting tiles. It is a kind of polymer composite material with polymer compounds as the main body. It has the characteristics of single component, strong adhesion, non-toxic and tasteless, strong heat dissipation, good anti-permeability, water resistance and aging resistance. Polymer tile adhesive is usually made of special cement, quartz sand and other base materials, with polymers and other additives. It has high quality and stable performance.
[0003] When polymer tile adhesives are produced, the ingredients need to be mixed. If the particles of the base material are too large, or there are a large number of uneven particles, it will be difficult to fully disperse and evenly mix the base material during the mixing process.
[0004] Therefore, it is necessary to provide a new batching device for producing polymer tile adhesive to solve the above technical problems. Utility Model Content
[0005] In order to solve the technical problem of uneven particles in a base material, the utility model provides a batching device for producing a polymer tile adhesive.
[0006] The utility model provides a batching device for producing polymer tile adhesive, comprising: a batching box, a screening box is fixedly installed on the top of the batching box, and a feeding end of the screening box extends into the batching box; a storage box, the storage box is fixedly installed on the top of the screening box, a plurality of partitions are arranged in the storage box, and the plurality of partitions divide the storage box into a plurality of storage chambers; a screening box, the screening box is slidably installed in the screening box, and a plurality of holes are arranged at the bottom of the screening box; two fixed rods, the two fixed rods are respectively fixedly installed on the inner walls of both sides of the screening box, a sliding rod is slidably installed on the two fixed rods, a frame is fixedly installed on one end of the two sliding rods, the frame is fixedly connected to the screening box, and a cam is rotatably installed in the frame; a driving motor, the driving motor is fixedly installed on one side of the screening box, and the output shaft of the driving motor passes through the screening box and is fixedly connected to the cam.
[0007] Preferably, a mixing motor is fixedly mounted on the bottom of the batching box, a mixing rod is rotatably mounted on the batching box, one end of the mixing rod is fixedly connected to the output shaft of the mixing motor, and a plurality of blades are provided on the mixing rod.
[0008] Preferably, a crushing box is fixedly installed on one side of the batching box, two crushing rollers are rotatably installed in the crushing box, the two crushing rollers are meshed with each other, and two crushing motors are fixedly installed on one side of the crushing box, and the output shafts of the two crushing motors are respectively connected to the two crushing rollers.
[0009] Preferably, a discharge box is fixedly mounted on one side of the batching box, the discharge box is located directly below the crushing box and a discharge end of the crushing box extends into the discharge box.
[0010] Preferably, a suction pump is fixedly installed on one side of the screening box, the feed end of the suction pump is fixedly connected to a bellows, the feed end of the bellows is connected to the screening box, the discharge end of the suction pump is fixedly connected to a discharge pipe, and the discharge end of the discharge pipe extends into the crushing box.
[0011] Preferably, guide hoppers are fixedly mounted on the inner walls on both sides of the crushing box, and the guide hoppers are arranged corresponding to the two crushing rollers.
[0012] Preferably, return springs are fixedly installed in the two fixing rods, and one end of the two return springs is respectively connected to the two sliding rods.
[0013] Compared with the related art, the batching device for producing polymer tile adhesive provided by the utility model has the following beneficial effects:
[0014] The utility model provides a batching device for producing a polymer tile adhesive:
[0015] 1. Multiple storage cavities in the storage box can store all kinds of base materials for production. The driving motor drives the cam to rotate continuously to achieve reciprocating motion, driving the screening box to shake continuously, screening particles of different sizes, improving screening efficiency, reducing the burden on staff, screening out larger particles that do not meet production standards, and ensuring product production quality. After screening out large particles, the particle size of the base material is more consistent, which helps to achieve more uniform dispersion during the mixing process. Uniform particle distribution makes stirring more efficient and can ensure that the components are fully integrated, thereby improving the uniformity and stability of the binder;
[0016] 2. The rotating mixing rod can ensure that the various ingredients in the base material, such as special cement, quartz sand, high molecular polymer and other additives, are fully mixed to form a uniform mixture. Stirring can increase the contact area between the reactants, increase the reaction rate, and make the reaction more complete, thereby ensuring the performance and quality of the product. The crushing roller can crush the large particles screened out to make their size more consistent, which is helpful to achieve more uniform dispersion and mixing during the batching and stirring process. This ensures that the various components can be fully integrated to form a uniform mixture, thereby improving the uniformity and stability of the product;
[0017] 3. The crushed particles can be stored in the discharge box for subsequent use. The large particles in the screening box can be extracted by the suction pump, and the bellows will not affect the shaking of the screening box. The guide hopper can make the materials fall between the two crushing rollers to prevent them from falling from the side and being unable to be crushed. The return spring can generate thrust when the slide bar moves left and right, helping the slide bar to move and improving the screening efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 A schematic diagram of the main cross-sectional structure of a preferred embodiment of a batching device for producing a polymer tile adhesive provided by the utility model;
[0019] Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG.
[0020] Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part B shown in FIG.
[0021] Numbers in the figure: 1. batching box; 2. screening box; 3. storage box; 4. partition; 5. storage chamber; 6. screening box; 7. fixing rod; 8. sliding rod; 9. frame; 10. cam; 11. driving motor; 12. mixing motor; 13. mixing rod; 14. crushing box; 15. crushing roller; 16. crushing motor; 17. discharge box; 18. suction pump; 19. bellows; 20. discharge pipe; 21. guide hopper; 22. return spring. DETAILED DESCRIPTION
[0022] The utility model is further described below in conjunction with the accompanying drawings and implementation modes.
[0023] Please refer to Figure 1-Figure 3 ,in, Figure 1 A schematic structural diagram of a preferred embodiment of a batching device for producing a polymer tile adhesive provided by the utility model; Figure 2 for Figure 1 An enlarged structural diagram of part A shown in FIG. Figure 3 for Figure 1 Schematic diagram of the enlarged structure of part B shown in FIG.
[0024] The batching device for producing polymer tile adhesive comprises: a batching box 1, a screening box 2 is fixedly installed on the top of the batching box 1, and the unloading end of the screening box 2 extends into the batching box 1; a storage box 3, the storage box 3 is fixedly installed on the top of the screening box 2, and a plurality of partitions 4 are arranged in the storage box 3, and the plurality of partitions 4 divide the storage box 3 into a plurality of storage chambers 5; a screening box 6, the screening box 6 is slidably installed in the screening box 2, and a plurality of holes are arranged at the bottom of the screening box 6; two fixed rods 7, the two fixed rods 7 are respectively fixedly installed on the inner walls on both sides of the screening box 2, and the two fixed rods 7 are slidably installed with sliding rods 8, and a frame 9 is fixedly installed at one end of the two sliding rods 8, and the frame 9 is fixedly connected to the screening box 6, and a cam is rotatably installed in the frame 9. 10; a driving motor 11, wherein the driving motor 11 is fixedly mounted on one side of the screening box 2, and the output shaft of the driving motor 11 passes through the screening box 2 and is fixedly connected to the cam 10. The plurality of storage cavities 5 in the storage box 3 can store a plurality of base materials for production respectively. The driving motor 11 drives the cam 10 to rotate continuously to realize reciprocating motion, and drives the screening box 6 to shake continuously to screen particles of different sizes, thereby improving screening efficiency and reducing the burden on staff. Large particles that do not meet production standards are screened out to ensure product production quality. After screening out large particles, the particle size of the base material is more consistent, which helps to achieve more uniform dispersion during the mixing process. The uniform particle distribution makes stirring more efficient and can ensure that the components are fully integrated, thereby improving the uniformity and stability of the binder.
[0025] A mixing motor 12 is fixedly installed at the bottom of the batching box 1, and a mixing rod 13 is rotatably installed on the batching box 1. One end of the mixing rod 13 is fixedly connected to the output shaft of the mixing motor 12. The mixing rod 13 is provided with a plurality of blades. The rotating mixing rod 13 can ensure that various components in the base material, such as special cement, quartz sand, high molecular polymer and other additives are fully mixed to form a uniform mixture. Stirring can increase the contact area between the reactants, increase the reaction rate, and make the reaction more complete, thereby ensuring the performance and quality of the product.
[0026] A crushing box 14 is fixedly installed on one side of the batching box 1, and two crushing rollers 15 are rotatably installed in the crushing box 14. The two crushing rollers 15 are meshed with each other. Two crushing motors 16 are fixedly installed on one side of the crushing box 14, and the output shafts of the two crushing motors 16 are respectively connected to the two crushing rollers 15. The large particles screened out can be crushed by the crushing rollers 15 to make their sizes more consistent, which is helpful to achieve more uniform dispersion and mixing during the batching and stirring process, which ensures that the various components can be fully integrated to form a uniform mixture, thereby improving the uniformity and stability of the product.
[0027] A discharge box 17 is fixedly installed on one side of the batching box 1. The discharge box 17 is located directly below the crushing box 14 and the discharge end of the crushing box 14 extends into the discharge box 17. The crushed particles can be stored through the discharge box 17 for subsequent use.
[0028] A suction pump 18 is fixedly installed on one side of the screening box 2, and the feed end of the suction pump 18 is fixedly connected to a bellows 19, and the feed end of the bellows 19 is connected to the screening box 6. The discharge end of the suction pump 18 is fixedly connected to a discharge pipe 20, and the discharge end of the discharge pipe 20 extends into the crushing box 14. The large particles in the screening box 6 can be extracted by the suction pump 18, and the bellows 19 will not affect the shaking of the screening box 6.
[0029] Guide hoppers 21 are fixedly installed on the inner walls of both sides of the crushing box 14. The guide hoppers 21 are arranged corresponding to the two crushing rollers 15. The guide hoppers 21 can make the materials fall between the two crushing rollers 15 to avoid falling from the side and being unable to be crushed.
[0030] A return spring 22 is fixedly installed in the two fixed rods 7, and one end of the two return springs 22 is respectively connected to the two slide rods 8. The return spring 22 can generate a thrust to the slide rod 8 when it moves left and right, thereby helping the slide rod 8 to move and improving the screening efficiency.
[0031] It is worth noting that the circuits, electronic components and modules involved in the present utility model are all prior art and can be fully implemented by those skilled in the art. Needless to say, the content protected by the present utility model does not involve improvements to software and methods.
[0032] The working principle of the batching device for producing polymer tile adhesive provided by the utility model is as follows:
[0033] This solution also has an electric control cabinet, which is installed on the equipment. When in use, each electrical device can be started and operated through the electric control cabinet. The power connection method of each electrical device is an existing mature technology, which is a well-known technology for people in this field and will not be described in detail here.
[0034] During screening, the drive motor 11 is started, and the drive motor 11 drives the cam 10 to rotate. The cam 10 continuously contacts the inner wall of the frame 9, and pushes the frame 9 to the left or right. According to the different contact positions of the cam 10 and the frame 9, the frame 9 will respectively support the two slide bars 8 and slide left and right continuously. When the slide bars 8 move, they will contact the return spring 22 and compress it. When the slide bars 8 move back, the return spring 22 will automatically return to its original position and generate a thrust on the slide bars 8 to help the slide bars 8 rebound. When the frame 9 shakes left and right, it will also drive the screening box 6 to shake left and right, and the smaller particles that meet the batching standards in the screening box 6 will be screened out and fall into the batching box 1, while the larger particles will remain in the screening box 6.
[0035] When mixing ingredients, the mixing motor 12 is started, and the mixing motor 12 drives the mixing rod 13 to rotate, and the blades on the mixing rod 13 are constantly in contact with the various base materials to mix the various base materials evenly;
[0036] Start the suction pump 18, which generates suction to extract the larger particles in the screening box 6 into the crushing box 14. The poured particles pass through the guide hopper 21 and fall between the two crushing rollers 15. Start the crushing motor 16 to drive the two meshing crushing rollers 15 to rotate. The particles are squeezed and crushed by the two crushing rollers 15 and enter the discharge box 17 for subsequent batching.
[0037] Compared with the related art, the batching device for producing polymer tile adhesive provided by the utility model has the following beneficial effects:
[0038] The utility model provides a batching device for the production of polymer tile adhesive. Multiple storage chambers 5 in a storage box 3 can be used to store multiple base materials for production respectively. A driving motor 11 drives a cam 10 to rotate continuously to achieve reciprocating motion, and drives a screening box 6 to shake continuously to screen particles of different sizes, thereby improving screening efficiency and reducing the burden on staff. Large particles that do not meet production standards are screened out to ensure product production quality. After screening out large particles, the particle size of the base material is more consistent, which helps to achieve more uniform dispersion during the mixing process. The uniform particle distribution makes stirring more efficient and can ensure that all components are fully integrated, thereby improving the uniformity and stability of the adhesive. The rotating mixing rod 13 can ensure that various components in the base material, such as special cement, quartz sand, high molecular polymer and other additives are fully mixed to form a uniform mixture. Stirring can increase the contact area between the reactants, increase the reaction rate, and make the reaction more complete, thereby ensuring the performance and quality of the product. The large particles screened out can be broken up by the crushing roller 15 to make their size more consistent, which helps to achieve more uniform dispersion and mixing during the batching and stirring process, which ensures that the various components can be fully integrated to form a uniform mixture, thereby improving the uniformity and stability of the product. The crushed particles can be stored by the discharge box 17 for subsequent use. The large particles in the screening box 6 can be extracted by the suction pump 18, and the bellows 19 will not affect the shaking of the screening box 6. The guide hopper 21 can make the material fall between the two crushing rollers 15 to prevent it from falling from the side and being unable to be broken. The return spring 22 can generate thrust on the slide bar 8 when it moves left and right, helping the slide bar 8 to move and improving the screening efficiency.
[0039] It should be noted that the equipment structure and drawings of the utility model mainly describe the principle of the utility model. In terms of the technology of the design principle, the settings of the power mechanism, power supply system and control system of the device are not fully described. However, on the premise that technical personnel in this field understand the principle of the above-mentioned utility model, they can clearly know the details of its power mechanism, power supply system and control system.
[0040] The above description is only an embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the specification and drawings of the present invention, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. A batching device for producing polymer tile adhesive, characterized in that: include: A batching box, a screening box is fixedly mounted on the top of the batching box, and a feed end of the screening box extends into the batching box; A material storage box, the material storage box is fixedly installed on the top of the screening box, a plurality of partitions are arranged in the material storage box, and the plurality of partitions divide the material storage box into a plurality of material storage chambers; A screening box, the screening box is slidably mounted in the screening box, and a plurality of holes are provided at the bottom of the screening box; Two fixed rods, the two fixed rods are respectively fixedly mounted on the inner walls of both sides of the screening box, a sliding rod is slidably mounted on the two fixed rods, a frame is fixedly mounted on one end of the two sliding rods, the frame is fixedly connected to the screening box, and a cam is rotatably mounted in the frame; A driving motor is fixedly mounted on one side of the screening box, and an output shaft of the driving motor passes through the screening box and is fixedly connected to the cam.
2. The batching device for producing polymer tile adhesive according to claim 1, characterized in that: A mixing motor is fixedly mounted at the bottom of the batching box, a mixing rod is rotatably mounted on the batching box, one end of the mixing rod is fixedly connected to the output shaft of the mixing motor, and a plurality of blades are arranged on the mixing rod.
3. The batching device for producing polymer tile adhesive according to claim 1, characterized in that: A crushing box is fixedly installed on one side of the batching box, and two crushing rollers are rotatably installed in the crushing box. The two crushing rollers are meshed with each other. Two crushing motors are fixedly installed on one side of the crushing box, and the output shafts of the two crushing motors are respectively connected to the two crushing rollers.
4. The batching device for producing polymer tile adhesive according to claim 3, characterized in that: A discharge box is fixedly installed on one side of the batching box. The discharge box is located directly below the crushing box and a discharge end of the crushing box extends into the discharge box.
5. The batching device for producing polymer tile adhesive according to claim 3, characterized in that: A suction pump is fixedly installed on one side of the screening box, the feed end of the suction pump is fixedly connected to a bellows, the feed end of the bellows is connected to the screening box, the discharge end of the suction pump is fixedly connected to a discharge pipe, and the discharge end of the discharge pipe extends into the crushing box.
6. The batching device for producing polymer tile adhesive according to claim 3, characterized in that: A material guide hopper is fixedly installed on the inner walls of both sides of the crushing box, and the material guide hopper is arranged corresponding to the two crushing rollers.
7. The batching device for producing polymer tile adhesive according to claim 1, characterized in that: Return springs are fixedly installed in the two fixing rods, and one end of the two return springs is respectively connected to the two sliding rods.