Enzyme stock solution sterile quantitative filling equipment
By designing a sterile quantitative filling equipment for enzyme stock liquid that drives the lifting of the quantitative plate with screw-driven quantitative plates, the problems of complex filling quantity adjustment in the prior art are solved, and rapid and flexible filling operations and cost reduction are achieved, which are suitable for small production environments.
Patent Information
- Application Number
- CN202421398318.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-06-19
AI Technical Summary
Existing enzyme liquid filling machines require complex operation and high-cost control systems when changing the filling volume, and are not suitable for small or resource-limited production environments.
A sterile quantitative filling equipment for enzyme stock liquid was designed, using screw-driven quantitative plate lifting to adjust the filling volume, combining servo motors and solenoid valves to achieve fast and flexible filling operations, and reducing costs through the design of fewer devices.
The flexibility to quickly change the filling volume is achieved, reducing equipment costs, suitable for start-ups or enterprises with limited budgets, while improving the stability and filling speed of filling bottling, ensuring the quality of finished products.
Smart Images
Figure CN222593468U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of quantitative filling equipment, in particular to a device for aseptic quantitative filling of enzyme stock solution. Background Art
[0002] Enzyme stock solution, commonly known as enzyme, is a type of enzyme product. It contains a large amount of organic acids, vitamins, flavonoids and other substances, which can balance the pH value in the human body, maintain the stability of intestinal flora, and promote human metabolism.
[0003] In order to keep the volume of each bottle of finished enzyme liquid the same to ensure the stability and consistency of the product, the enzyme liquid needs to be filled. Currently, most enzyme liquid filling machines are used for filling. The filling volume parameters and control system parameters are set to ensure that the filling volume of each bottle of enzyme liquid is accurate.
[0004] The existing enzyme liquid filling machines can stably maintain a consistent filling volume each time and have high filling efficiency. However, when the filling volume needs to be changed, complex operations or adjustments to the parameters are required, and the complex control system makes the device itself more expensive, which is not conducive to use in small or resource-limited production environments. Utility Model Content
[0005] In order to make up for the deficiencies of the prior art and solve at least one technical problem raised in the background technology, the utility model proposes an aseptic quantitative filling device for enzyme stock solution.
[0006] The technical solution adopted by the utility model to solve its technical problems is: the utility model describes an aseptic quantitative filling device for enzyme stock solution, comprising a liquid storage tank; one side of the liquid storage tank is connected to a quantitative cylinder through an infusion tube; a quantitative plate is slidably connected inside the quantitative cylinder; a screw is rotatably connected to the center of the quantitative plate, and the other end of the screw threadedly penetrates the inside of the quantitative cylinder; the bottom end of the quantitative cylinder is connected to a first liquid discharge pipe; a circular frame is placed on one side of the liquid storage tank, and a first rotating plate is rotatably connected inside the bottom end of the circular frame; the center of the first rotating plate is connected to the output end of a servo motor; a plurality of groups of spring columns are symmetrically fixedly connected to the first rotating plate, and a first clamping plate is fixedly connected to the other end of the spring column; a second clamping plate is obliquely arranged at one end of the first clamping plate; solenoid valves are provided on both the infusion tube and the first liquid discharge tube.
[0007] Preferably, a rotating rod is rotatably connected inside the liquid storage tank; one end of the rotating rod passes through the liquid storage tank and is connected to a belt group, and the other end of the belt group is connected to the middle of the servo motor output end; and a plurality of stirring blades are equidistantly installed around the rotating rod.
[0008] Preferably, one end of the first drain pipe is rotatably connected to the second drain pipe, and the other end of the second drain pipe is rotatably connected to the third drain pipe; the outer wall of the first drain pipe is connected to the outer wall of the third drain pipe by a fixing rod; the ends of the first drain pipe and the second drain pipe that are close to each other are fixedly connected to a second rotating plate, and a drainage groove is arranged around the second rotating plate.
[0009] Preferably, a cavity is opened inside the inner wall of the liquid storage tank, and a heating wire is coiled inside the cavity.
[0010] Preferably, observation windows are embedded on one side of the liquid storage tank and the quantitative cylinder, and scale lines are painted on the observation windows.
[0011] Preferably, balls are installed on the inner side of the second clamping plate, and the balls are arranged in multiple groups at equal distances.
[0012] Preferably, supports are installed at the bottom ends of the liquid storage tank and the quantitative cylinder, and rubber pads are laid at the bottoms of the supports.
[0013] Beneficial effects of the utility model:
[0014] 1. The utility model provides an enzyme stock solution aseptic quantitative filling equipment. When the filling amount needs to be changed, the quantitative plate can be driven to rise and fall inside the quantitative cylinder by rotating the screw rod forward and backward to adjust the filling amount, so as to achieve the effect of quickly changing the filling amount and improve flexibility. After the adjustment is completed, the solenoid valve of the infusion tube is opened until the inside of the quantitative cylinder is filled with the enzyme stock solution and then closed. The solenoid valve of the first liquid discharge pipe is started to perform the liquid discharge operation. In addition, this method uses fewer components to reduce the quantitative cost and is suitable for start-ups or companies with limited budgets. At the same time, the second clamping plate plays a guiding role to improve the smoothness when the filling bottle is placed in the two groups of first clamping plates, and the two groups of first clamping plates cooperate with the spring column to clamp the filling bottle, thereby improving the stability of the filling bottle during filling and reducing the tipping and tilting of the filling bottle during the filling process, which causes the enzyme stock solution to spill out. In addition, the output end of the servo motor drives the circular frame to rotate sixty degrees each time to reduce the time consumed in taking and placing the filling bottle and improve the filling speed.
[0015] 2. The utility model provides an enzyme stock solution aseptic quantitative filling device, which can drive the rotating rod to rotate synchronously through the middle linkage belt group of the servo motor output end, and then drive multiple groups of stirring blades to rotate, so as to intermittently stir the enzyme stock solution inside the liquid storage tank, so as to reduce the precipitation of precious ingredients such as sesame polysaccharides, mushroom polysaccharides and mycelium in the enzyme stock solution, so as to improve the quality of the finished product after filling. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present application. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0017] Figure 1 It is a three-dimensional diagram of the utility model;
[0018] Figure 2 It is a cross-sectional view of the utility model;
[0019] Figure 3 This utility model Figure 2 A local enlarged view of point A;
[0020] Figure 4 It is a three-dimensional diagram of the connection of multiple groups of liquid discharge pipes in the utility model.
[0021] Legend:
[0022] 1. Liquid storage tank; 2. Infusion tube; 3. Measuring cylinder; 4. Measuring plate; 5. Screw; 6. First liquid discharge pipe; 7. Round frame; 8. First rotating plate; 9. Servo motor; 10. Spring column; 11. First clamping plate; 12. Second clamping plate; 13. Belt group; 14. Rotating rod; 15. Stirring blade; 16. Second liquid discharge pipe; 17. Third liquid discharge pipe; 18. Fixed rod; 19. Second rotating plate; 20. Liquid discharge trough; 21. Cavity; 22. Heating wire; 23. Observation window; 24. Ball bearing. DETAILED DESCRIPTION
[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0024] Specific examples are given below.
[0025] See also Figure 1-Figure 4The utility model provides an aseptic quantitative filling device for enzyme stock solution, comprising a liquid storage tank 1; one side of the liquid storage tank 1 is connected to a quantitative cylinder 3 through an infusion tube 2; a quantitative plate 4 is slidably connected inside the quantitative cylinder 3; a screw 5 is rotatably connected at the center of the quantitative plate 4, and the other end of the screw 5 is threadedly penetrated into the inside of the quantitative cylinder 3; a first liquid discharge pipe 6 is connected to the bottom end of the quantitative cylinder 3; a circular frame 7 is placed on one side of the liquid storage tank 1, and a first rotating plate 8 is rotatably connected inside the bottom end of the circular frame 7; the center of the first rotating plate 8 is connected to the output end of a servo motor 9; a plurality of groups of spring columns 10 are symmetrically fixedly connected to the first rotating plate 8, and a first clamping plate 11 is fixedly connected to the other end of the spring column 10; a second clamping plate 12 is obliquely arranged at one end of the first clamping plate 11; solenoid valves are provided on both the infusion tube 2 and the first liquid discharge tube 6.
[0026] During operation, when the filling amount needs to be changed, it is only necessary to rotate the screw 5 forwards and backwards to drive the quantitative plate 4 to rise and fall inside the quantitative cylinder 3 to adjust the filling amount, so as to achieve the effect of quickly changing the filling amount and improve flexibility. After the adjustment is completed, the solenoid valve of the infusion tube 2 is opened until the inside of the quantitative cylinder 3 is filled with the enzyme stock solution and then closed. The solenoid valve of the first liquid discharge pipe 6 is started to perform the liquid discharge operation. In addition, this method uses fewer components to reduce the quantitative cost and is suitable for start-ups or companies with limited budgets. At the same time, the second clamping plate 12 plays a guiding role to improve the smoothness when the filling bottle is placed in the two groups of first clamping plates 11, and the two groups of first clamping plates 11 cooperate with the spring column 10 to clamp the filling bottle, thereby improving the stability of the filling bottle during filling and reducing the tipping and tilting of the filling bottle during the filling process, which causes the enzyme stock solution to spill out. In addition, the output end of the servo motor 9 drives the circular frame 7 to rotate sixty degrees each time to reduce the time consumed in taking and placing the filling bottle, so as to improve the filling speed.
[0027] See also Figure 1 , Figure 2 The liquid storage tank 1 is rotatably connected with a rotating rod 14; one end of the rotating rod 14 passes through the liquid storage tank 1 and is connected with a belt group 13, and the other end of the belt group 13 is connected to the middle of the output end of the servo motor 9; multiple groups of stirring blades 15 are equidistantly installed on the rotating rod 14; when working, the belt group 13 in the middle of the output end of the servo motor 9 can drive the rotating rod 14 to rotate synchronously, and then drive the multiple groups of stirring blades 15 to rotate, so as to intermittently stir the enzyme stock solution inside the liquid storage tank 1, so as to reduce the precipitation of precious ingredients such as sesame polysaccharides, mushroom polysaccharides and mycelium in the enzyme stock solution, so as to improve the quality of the finished product after filling.
[0028] See also Figure 1 , Figure 2 , Figure 4One end of the first drain pipe 6 is rotatably connected to the second drain pipe 16, and the other end of the second drain pipe 16 is rotatably connected to the third drain pipe 17; the outer wall of the first drain pipe 6 is connected to the outer wall of the third drain pipe 17 by a fixing rod 18; the ends of the first drain pipe 6 and the second drain pipe 16 that are close to each other are fixedly connected to a second rotating plate 19, and a drainage groove 20 is surrounded by the second rotating plate 19; when working, by rotating the second drain pipe 16, the rotation of the second rotating plate 19 paired with it can be adjusted, so that the drainage grooves 20 opened by the two groups of second rotating plates 19 are staggered to change the size of the drainage grooves 20, so as to control the flow rate of the enzyme stock solution when discharging, to ensure the accuracy and stability of filling.
[0029] See also Figure 1 , Figure 2 A cavity 21 is formed inside the inner wall of the liquid storage tank 1, and a heating wire 22 is coiled inside the cavity 21; when working, the enzyme stock solution can be heated by the heating wire 22, so that when the enzyme stock solution becomes viscous or solidified under low temperature conditions, it can be properly heated to improve its fluidity, so as to facilitate subsequent filling operations.
[0030] See also Figure 1 The liquid storage tank 1 and the quantitative cylinder 3 are both embedded with an observation window 23 on one side, and the observation window 23 is coated with scale lines; when working, the filling amount and the volume of the enzyme stock solution can be accurately obtained through the observation window 23 and the scale lines, so as to facilitate subsequent inspections.
[0031] See also Figure 3 The second clamping plate 12 is provided with balls 24 inside, and the balls 24 are arranged in multiple groups at equal intervals. When working, the balls 24 can appropriately reduce the friction between the filling bottle and the second clamping plate 12, thereby improving the smoothness of the second clamping plate 12 in guiding the filling bottle.
[0032] See also Figure 3 The bottom ends of the liquid storage tank 1 and the quantitative cylinder 3 are both equipped with supports, and the bottom of the supports are paved with rubber pads; when working, the friction between the bottom of the support and the ground is increased by setting the rubber pads, thereby improving the stability of the device.
[0033] Working principle: When the filling volume needs to be changed, the screw 5 can be rotated forward and backward to drive the quantitative plate 4 to rise and fall inside the quantitative cylinder 3 to adjust the filling volume, so as to achieve the effect of quickly changing the filling volume and improve flexibility. After the adjustment is completed, the solenoid valve of the infusion tube 2 is opened until the inside of the quantitative cylinder 3 is filled with the enzyme stock solution and then closed. The solenoid valve of the first liquid discharge pipe 6 is started to discharge the liquid. This method uses fewer components to reduce the quantitative cost and is suitable for start-ups or companies with limited budgets. At the same time, the second clamping plate 12 plays a guiding role. The smoothness of the filling bottle when being placed in the two sets of first clamping plates 11 is improved, and the two sets of first clamping plates 11 can clamp the filling bottle with the spring column 10, thereby improving the stability of the filling bottle during filling, and reducing the phenomenon of the filling bottle tipping over and tilting during the filling process, which causes the enzyme stock solution to spill out. The output end of the servo motor 9 drives the circular frame 7 to rotate sixty degrees each time, so as to reduce the time consumed in taking and placing the filling bottle, so as to increase the filling speed; through the linkage belt group 13 in the middle of the output end of the servo motor 9, the rotating rod 14 can be driven to rotate synchronously, thereby driving multiple sets of stirring blades 15 is rotated to intermittently stir the enzyme stock solution inside the liquid storage tank 1 to reduce the precipitation of precious components such as sesame polysaccharides, mushroom polysaccharides and mycelium in the enzyme stock solution, so as to improve the quality of the finished product after filling; by rotating the second liquid discharge pipe 16, the second rotating plate 19 matched with it can be adjusted to rotate, so that the liquid discharge grooves 20 opened by the two sets of second rotating plates 19 are staggered to change the size of the liquid discharge grooves 20, so as to control the flow rate of the enzyme stock solution when discharging, so as to ensure the accuracy and stability of filling; the enzyme can be heated by the heating wire 22 The stock solution is heated so that when the enzyme stock solution becomes viscous or solidified at low temperature, it can be appropriately heated to improve its fluidity for subsequent filling operations; the filling amount and the volume of the enzyme stock solution can be accurately obtained through the observation window 23 and the scale line to facilitate subsequent inspections; the friction between the filling bottle and the second clamping plate 12 can be appropriately reduced through the ball 24, thereby improving the smoothness of the second clamping plate 12 in guiding the filling bottle; the friction between the bottom of the support and the ground can be increased through the provision of the rubber pad, thereby improving the stability of the device.
[0034] The above shows and describes the basic principle, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments, and the above embodiments and descriptions are only for explaining the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, and these changes and improvements fall within the scope of the utility model to be protected.
Claims
1. An enzyme stock solution aseptic quantitative filling device, comprising a liquid storage tank (1); one side of the liquid storage tank (1) is connected to a quantitative cylinder (3) through an infusion tube (2); the characteristics are: The quantitative cylinder (3) is slidably connected to a quantitative plate (4); a screw rod (5) is rotatably connected to the center of the quantitative plate (4), and the other end of the screw rod (5) is threadedly inserted into the interior of the quantitative cylinder (3); the bottom end of the quantitative cylinder (3) is connected to a first liquid discharge pipe (6); a circular frame (7) is placed on one side of the liquid storage tank (1), and a first rotating plate (8) is rotatably connected to the bottom end of the circular frame (7); the center of the first rotating plate (8) is connected to the output end of the servo motor (9); a plurality of groups of spring columns (10) are symmetrically fixedly connected to the first rotating plate (8), and the other end of the spring column (10) is fixedly connected to a first clamping plate (11); a second clamping plate (12) is obliquely arranged at one end of the first clamping plate (11); and electromagnetic valves are provided on both the infusion tube (2) and the first liquid discharge pipe (6).
2. The enzyme stock solution aseptic quantitative filling equipment according to claim 1 is characterized by: A rotating rod (14) is rotatably connected inside the liquid storage tank (1); one end of the rotating rod (14) passes through the interior of the liquid storage tank (1) and is connected to a belt group (13), and the other end of the belt group (13) is connected to the middle of the output end of the servo motor (9); and a plurality of groups of stirring blades (15) are equidistantly mounted around the rotating rod (14).
3. The enzyme stock solution aseptic quantitative filling equipment according to claim 1 is characterized by: One end of the first drainage pipe (6) is rotatably connected to the second drainage pipe (16), and the other end of the second drainage pipe (16) is rotatably connected to the third drainage pipe (17); the outer wall of the first drainage pipe (6) and the outer wall of the third drainage pipe (17) are connected via a fixing rod (18); the ends of the first drainage pipe (6) and the second drainage pipe (16) close to each other are both fixedly connected to a second rotating plate (19), and a drainage groove (20) is provided around the second rotating plate (19).
4. The enzyme stock solution aseptic quantitative filling equipment according to claim 1, characterized in that: A cavity (21) is provided inside the inner wall of the liquid storage box (1), and a heating wire (22) is coiled inside the cavity (21).
5. The enzyme stock solution aseptic quantitative filling equipment according to claim 1, characterized in that: An observation window (23) is embedded on one side of the liquid storage box (1) and the quantitative cylinder (3), and scale lines are painted on the observation window (23).
6. The enzyme stock solution aseptic quantitative filling equipment according to claim 1, characterized in that: Balls (24) are installed on the inner side of the second clamping plate (12), and the balls (24) are arranged in multiple groups at equal distances.
7. The enzyme stock solution aseptic quantitative filling equipment according to claim 1, characterized in that: Supports are installed at the bottom ends of the liquid storage tank (1) and the quantitative cylinder (3), and rubber pads are laid at the bottoms of the supports.