Flaw detection device for automobile steering gear assembly line
By designing an adjustment mechanism in the flaw detection detection device for the automotive steering gear assembly line, the left and right and height adjustment of the detection head is solved, and the problem that the existing device cannot cover all necessary areas of the steering gear is improved, and the range and accuracy of flaw detection detection are improved.
Patent Information
- Application Number
- CN202420810233.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-18
- Publication Date
- 2025-03-11
- Estimated Expiration
- 2034-04-18
AI Technical Summary
The existing automotive steering gear assembly line uses flaw detection device to detect and adjust the detection heads of the inspection heads cannot be adjusted left and right or height, resulting in the inability to cover all necessary areas of the steering gear, and critical defects may be missed.
A flaw detection detection device including an adjustment mechanism is designed to adjust the left and right of the detection head by driving the screw rod by a motor, and push the telescopic rod and the slope table through the cylinder, and adjust the height of the detection head with a universal wheel.
The detection range and accuracy of the detection head for the steering gear is improved, ensuring that all parts of the steering gear can be effectively detected, reducing the risk of missing critical defects.
Smart Images

Figure CN222599615U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile flaw detection, in particular to a flaw detection device for an automobile steering gear assembly line. Background Art
[0002] The automobile steering gear is an important part of the automobile, and its performance directly affects the driving safety of the automobile. Therefore, it is very necessary to carry out strict quality control on the production and assembly process of the steering gear. The flaw detection device for the automobile steering gear assembly line is an important tool in this process.
[0003] However, in the prior art, the existing flaw detection device for automobile steering gear assembly line has a relatively simple structure, and the detection head cannot be adjusted left and right, which may cause the detection equipment to fail to cover all necessary areas of the steering gear, leaving undetected blind spots, which may miss some key defects and affect the overall flaw detection effect. In addition, there is no lens that cannot be adjusted in height, which means that if the height of some parts of the steering gear exceeds the field of view of the lens, these parts cannot be effectively detected, which may also cause some key defects to be missed. Therefore, we provide a flaw detection device for automobile steering gear assembly line. Utility Model Content
[0004] The utility model aims to provide a flaw detection device for an automobile steering gear assembly line to solve the problems raised in the above-mentioned background technology.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: A flaw detection device for an automobile steering gear assembly line comprises: an adjusting mechanism, the adjusting mechanism comprises an inspection box, a protective shell is arranged in the inspection box, a bracket is arranged on one side of the inspection box, a motor is arranged on the bracket, a screw is arranged at one end of the motor, a bearing seat is arranged at the end of the screw away from the motor, a moving block is arranged on the outer surface of the screw, an adjusting plate is arranged on one side of the moving block, sliding rods are arranged on the inner wall of the slot opened on one side of the adjusting plate, connecting blocks are arranged on the outer surfaces of the two sliding rods, springs are arranged on the bottom sides of the two connecting blocks, universal wheels are arranged on the bottom end of the adjusting plate, a detection head is arranged on the side of the adjusting plate away from the moving block, a cylinder is arranged on one side of the inspection box, a telescopic rod is arranged at the output end of the cylinder, a ramp is arranged on the end of the telescopic rod away from the cylinder, a slide rail is arranged on the bottom side of the inspection box, and a fixing mechanism is arranged on the side of the inner wall of the inspection box away from the cylinder.
[0006] As a further preferred embodiment of the present technical solution, the fixing mechanism includes a testing platform, one side of the testing platform is threadedly connected with a fixing part, the testing platform is fixed to the side of the inner wall of the testing box away from the cylinder through the fixing part, and the other side of the testing platform is fixedly connected with a limiting plate.
[0007] As a further preferred embodiment of the present technical solution, both ends of the protective shell are respectively fixedly connected to both sides of the inner wall of the detection box, one side of the detection box is fixedly connected to a bracket, one side of the motor is docked on the bracket, and the output end of the motor passes through the detection box and docks with the protective shell and one end of the screw rod.
[0008] As a further preferred embodiment of the present technical solution, the other end of the screw is fixedly connected to the inner surface of the bearing seat, the side of the bearing seat away from the screw is fixedly connected to the side of the inner wall of the protective shell away from the motor, and the outer surface of the screw is threadedly connected with a moving block.
[0009] As a further preferred embodiment of the present technical solution, connecting blocks are fixedly connected on both sides of the movable block, the inner wall of the slot opened in the connecting block is slidably connected to the outer surface of the slide rod, and one end of the slide rod is fixedly connected to the top side of the inner wall of the slot opened in the adjustment plate.
[0010] As a further preferred embodiment of the present technical solution, the other end of the sliding rod passes through the connecting block and is fixedly connected to the inner ring of the spring on the bottom side of the inner wall of the slot opened on the adjusting plate, the bottom end of the adjusting plate is docked with a universal wheel, the side of the adjusting plate away from the moving block is docked with a detection head, and one side of the detection box is docked with a cylinder.
[0011] As a further preferred embodiment of the present technical solution, the output end of the cylinder passes through the detection box and docks with one end of the telescopic rod, the end of the telescopic rod away from the cylinder is fixedly connected to a ramp, the bottom side of the detection box is fixedly connected to a slide rail, the outer surface of the slide rail is slidably connected to the bottom of the ramp, and the universal wheel is in contact with the top of the ramp.
[0012] The utility model provides a flaw detection device for an automobile steering gear assembly line, which has the following beneficial effects:
[0013] (1) The utility model can install an adjustment mechanism, and can realize the detection of the steering gear from left to right by starting the motor, thereby increasing the flaw detection range of the detection head on the steering gear. In addition, the ramp can be pushed forward by starting the cylinder, and the contact between the moving ramp and the universal wheel can realize the height adjustment of the adjustment plate and the detection head, thereby preventing the height of certain parts of the steering gear from exceeding the field of view of the detection head, thereby improving the protection of the flaw detection work.
[0014] (2) The utility model can install a fixing mechanism, and the test bench can be disassembled and assembled through the fixing parts, and the test bench can be regularly disassembled for cleaning and maintenance. In addition, the limit plate can effectively limit the steering gear to prevent the steering gear from slipping off the test bench during the placement and testing process, causing serious damage to the steering gear. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1The utility model is a structural schematic diagram of a flaw detection device for an automobile steering gear assembly line.
[0016] Figure 2 The utility model is a schematic structural diagram of the dissected side of an adjusting mechanism of a flaw detection device for an automobile steering gear assembly line.
[0017] Figure 3 The utility model is a schematic structural diagram of the side surface of an adjusting mechanism of a flaw detection device for an automobile steering gear assembly line.
[0018] Figure 4 The utility model is a structural schematic diagram of a partial side surface of an adjusting mechanism of a flaw detection device for an automobile steering gear assembly line.
[0019] Figure 5 The utility model is a structural schematic diagram of the side surface of a fixing mechanism of a flaw detection device for an automobile steering gear assembly line.
[0020] In the figure: 1, adjustment mechanism; 11, detection box; 12, protective shell; 13, bracket; 14, motor; 15, screw rod; 16, bearing seat; 17, moving block; 18, connecting block; 19, adjustment plate; 110, slide bar; 111, spring; 112, universal wheel; 113, detection head; 114, cylinder; 115, telescopic rod; 116, ramp; 117, slide rail;
[0021] 2. Fixing mechanism; 21. Testing table; 22. Fixing parts; 23. Limiting plate. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0023] The utility model provides a technical solution: Figure 1-Figure 5As shown, in this embodiment, a flaw detection device for an automobile steering gear assembly line includes: an adjustment mechanism 1, the adjustment mechanism 1 includes a detection box 11, a protective shell 12 is arranged in the detection box 11, a bracket 13 is arranged on one side of the detection box 11, a motor 14 is arranged on the bracket 13, and a screw rod 15 is arranged at one end of the motor 14. The two ends of the protective shell 12 are respectively fixedly connected to the two sides of the inner wall of the detection box 11, the bracket 13 is fixedly connected to one side of the detection box 11, and one side of the motor 14 is docked on the bracket 13. The output end of the motor 14 passes through the detection box 11 and docks with the protective shell 12 and one end of the screw rod 15. The screw rod 15 is away from the motor 14. A bearing seat 16 is provided at one end, a moving block 17 is provided on the outer surface of the screw rod 15, and the other end of the screw rod 15 is fixedly connected to the inner surface of the bearing seat 16. The side of the bearing seat 16 away from the screw rod 15 is fixedly connected to the side of the inner wall of the protective shell 12 away from the motor 14. The outer surface of the screw rod 15 is threadedly connected with the moving block 17, and an adjustment plate 19 is provided on one side of the moving block 17. The inner wall of the card slot opened on one side of the adjustment plate 19 is provided with a slide rod 110, and the outer surfaces of the two slide rods 110 are provided with a connecting block 18. The two sides of the moving block 17 are fixedly connected with the connecting block 18, and the inner wall of the card slot opened by the connecting block 18 is connected to the outer surface of the slide rod 110. Sliding connection, one end of the slide rod 110 is fixedly connected to the top side of the inner wall of the slot opened in the adjustment plate 19, springs 111 are arranged on the bottom sides of the two connection blocks 18, a universal wheel 112 is arranged at the bottom end of the adjustment plate 19, a detection head 113 is arranged on the side of the adjustment plate 19 away from the moving block 17, and a cylinder 114 is arranged on one side of the detection box 11, the other end of the slide rod 110 passes through the connection block 18 and is fixedly connected to the bottom side of the inner wall of the slot opened in the adjustment plate 19 with the inner ring of the spring 111, the bottom end of the adjustment plate 19 is docked with the universal wheel 112, the side of the adjustment plate 19 away from the moving block 17 is docked with the detection head 113, and the side of the detection box 11 is docked with Cylinder 114, a telescopic rod 115 is provided at the output end of the cylinder 114, a ramp 116 is provided at the end of the telescopic rod 115 away from the cylinder 114, a slide rail 117 is provided on the bottom side of the inside of the detection box 11, the output end of the cylinder 114 passes through the detection box 11 and is connected to one end of the telescopic rod 115, the end of the telescopic rod 115 away from the cylinder 114 is fixedly connected with the ramp 116, the bottom side of the inside of the detection box 11 is fixedly connected with the slide rail 117, the outer surface of the slide rail 117 is slidably connected to the bottom of the ramp 116, the universal wheel 112 is in contact with the top of the ramp 116, and a fixing mechanism 2 is provided on the side of the inner wall of the detection box 11 away from the cylinder 114.
[0024] In this embodiment, when the staff uses the device to perform flaw detection on the steering gear of the automobile, the steering gear to be detected is first placed on the detection table 21, and the flaw detection is performed by the detection head 113. When the steering gear needs to be detected from left to right, the screw rod 15 can be driven to rotate by starting the motor 14, and then the moving block 17 will move. At the same time, the wheel part of the universal wheel 112 will slide from left to right on the top of the ramp 116, thereby realizing the detection work of the steering gear from left to right by the detection head 113. When the height of the detection head 113 is not enough to detect the steering gear, the cylinder 114 can be started to generate a strong thrust, so that Push the telescopic rod 115 to move forward, and then the bottom of the ramp 116 will slide on the slide rail 117. When the ramp 116 moves forward, the wheel part of the universal wheel 112 will pass through the top of the ramp 116 and move upward smoothly. At the same time, the adjustment plate 19 will also move upward, and then the slide rod 110 will slide upward in the slot opened in the connecting block 18, and the spring 111 will be deformed by the extrusion force brought by the adjusting plate 19 and the connecting block 18. The spring 111 can protect the connecting block 18 and the adjusting plate 19 from being damaged by extrusion. Therefore, the detection head 113 can complete the height adjustment, which is convenient for detecting the steering gear.
[0025] like Figure 1-Figure 5 As shown, the fixing mechanism 2 includes a test platform 21, one side of which is threadedly connected with a fixing member 22. The test platform 21 is fixed to the inner wall of the test box 11 away from the cylinder 114 through the fixing member 22, and the other side of the test platform 21 is fixedly connected with a limiting plate 23.
[0026] In this embodiment, the test bench 21 needs to be regularly disassembled for cleaning and maintenance during long-term use, and the test bench 21 can be disassembled and assembled through the fixing part 22, wherein the limit plate 23 can effectively limit the steering gear to prevent the steering gear from slipping off the test bench 21 during the placement and testing process, causing serious damage to the steering gear.
[0027] The utility model provides a flaw detection device for an automobile steering gear assembly line, and the specific working principle is as follows:
[0028] When the staff uses the device to perform flaw detection on the automobile steering gear, they first need to place the steering gear to be tested on the testing table 21, and perform flaw detection through the testing head 113 to ensure that the quality and performance of the steering gear meet the standard requirements. In this process, if the steering gear needs to be tested from left to right, the staff can start the motor 14 to drive the screw rod 15 to rotate, so that the moving block 17 will move under the drive of the screw rod 15, and the wheel part of the universal wheel 112 will also slide from left to right on the top of the ramp 116. During this sliding process, the testing head 113 will test the steering gear from left to right to ensure that there are no quality problems with the steering gear within the entire range. When the height of the testing head 113 is not enough to detect the steering gear, the staff can start The cylinder 114 generates a strong thrust, which will push the telescopic rod 115 to move forward, so that the bottom of the ramp 116 slides on the slide rail 117. When the ramp 116 moves forward, the wheel part of the universal wheel 112 will pass through the top of the ramp 116 and move upward smoothly. At the same time, the adjustment plate 19 will also move upward, further pushing the slide bar 110 to slide upward in the slot opened in the connecting block 18. In this process, the spring 111 will be deformed by the extrusion force brought by the adjusting plate 19 and the connecting block 18. Through such height adjustment, the detection head 113 can better adapt to steering gears of different heights, so that the detection work can be carried out more conveniently. The detection table 21 can be disassembled and assembled through the fixing part 22, which is convenient for cleaning and maintenance of the detection table 21.
[0029] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A flaw detection device for an automobile steering gear assembly line, characterized in that: include: The adjusting mechanism (1) comprises a detection box (11), a protective shell (12) is arranged in the detection box (11), a bracket (13) is arranged on one side of the detection box (11), a motor (14) is arranged on the bracket (13), a screw rod (15) is arranged at one end of the motor (14), a bearing seat (16) is arranged at the end of the screw rod (15) away from the motor (14), a moving block (17) is arranged on the outer surface of the screw rod (15), an adjusting plate (19) is arranged on one side of the moving block (17), and a sliding rod (110) is arranged on the inner wall of the slot opened on one side of the adjusting plate (19), and the outer surfaces of the two sliding rods (110) are A connecting block (18) is provided, and a spring (111) is provided on the bottom side of the two connecting blocks (18); a universal wheel (112) is provided at the bottom end of the adjusting plate (19); a detection head (113) is provided on the side of the adjusting plate (19) away from the moving block (17); a cylinder (114) is provided on one side of the detection box (11); a telescopic rod (115) is provided on the output end of the cylinder (114); a ramp (116) is provided on the end of the telescopic rod (115) away from the cylinder (114); a slide rail (117) is provided on the bottom side of the detection box (11); and a fixing mechanism (2) is provided on the side of the inner wall of the detection box (11) away from the cylinder (114).
2. The flaw detection device for an automobile steering gear assembly line according to claim 1 is characterized in that: The fixing mechanism (2) comprises a detection platform (21), one side of the detection platform (21) is threadedly connected to a fixing member (22), the detection platform (21) is fixed to a side of the inner wall of the detection box (11) away from the cylinder (114) by the fixing member (22), and the other side of the detection platform (21) is fixedly connected to a limiting plate (23).
3. The flaw detection device for an automobile steering gear assembly line according to claim 1 is characterized in that: The two ends of the protective shell (12) are respectively fixedly connected to the two sides of the inner wall of the detection box (11); one side of the detection box (11) is fixedly connected to a bracket (13); one side of the motor (14) is butt-jointed to the bracket (13); the output end of the motor (14) passes through the detection box (11) and is butt-jointed with the protective shell (12) and one end of the screw rod (15).
4. The flaw detection device for an automobile steering gear assembly line according to claim 1, characterized in that: The other end of the screw rod (15) is fixedly connected to the inner surface of the bearing seat (16); the side of the bearing seat (16) away from the screw rod (15) is fixedly connected to the side of the inner wall of the protective shell (12) away from the motor (14); and the outer surface of the screw rod (15) is threadedly connected to a moving block (17).
5. The flaw detection device for an automobile steering gear assembly line according to claim 1 is characterized in that: Both sides of the moving block (17) are fixedly connected with connecting blocks (18), the inner wall of the slot opened by the connecting block (18) is slidably connected to the outer surface of the sliding rod (110), and one end of the sliding rod (110) is fixedly connected to the top side of the inner wall of the slot opened by the adjusting plate (19).
6. The flaw detection device for an automobile steering gear assembly line according to claim 1, characterized in that: The other end of the slide rod (110) passes through the connecting block (18) and is fixedly connected to the inner ring of the spring (111) on the bottom side of the inner wall of the slot provided in the adjusting plate (19); the bottom end of the adjusting plate (19) is butt-jointed with a universal wheel (112); the side of the adjusting plate (19) away from the moving block (17) is butt-jointed with a detection head (113); and the side of the detection box (11) is butt-jointed with a cylinder (114).
7. The flaw detection device for an automobile steering gear assembly line according to claim 1 is characterized in that: The output end of the cylinder (114) passes through the detection box (11) and docks with one end of the telescopic rod (115); one end of the telescopic rod (115) away from the cylinder (114) is fixedly connected to a ramp (116); a slide rail (117) is fixedly connected to the bottom side of the detection box (11); an outer surface of the slide rail (117) is slidably connected to the bottom of the ramp (116); and the universal wheel (112) contacts the top of the ramp (116).
Citation Information
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