Vehicle side coaming blanking die
By designing a vehicle side enclosure blanking mold that can move opposite to each other, and by combining positioning substrates, connectors and inserts, the high cost and low efficiency problems of multiple sets of mold designs in the prior art are solved, and the general blanking processing of multiple models of side enclosures is realized, and production efficiency and quality are improved.
Patent Information
- Application Number
- CN202420616569.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-27
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2034-03-27
AI Technical Summary
In the prior art, vehicle side enclosure blanking molds require the design of multiple sets of separate molds to adapt to vehicle side enclosures of different models and sizes, resulting in high production costs, large space occupancy and low production efficiency.
A vehicle side enclosure blanking mold is designed, including a first mold and a second mold, both of which are able to move to shear the sheet, and to achieve applicability to various models of side enclosures by combining positioning substrates, connectors and inserts.
Through this mold design, universal blanking processing of side panels of various models is realized, reducing the number of molds and production costs, and improving production efficiency and processing quality.
Smart Images

Figure CN222607830U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of vehicle component manufacturing, and in particular relates to a blanking die for a vehicle side panel. Background Art
[0002] With the continuous development of the automobile industry, the uses of automobiles have become more diverse. Even the cab models and sizes of vehicles in the same series are not exactly the same. The side panels of vehicles are an important part of the left and right side walls of the cab. They have the functions of fixing the windshield and connecting the front and rear structures of the cab. The models and sizes of the side panels of different vehicles are also different.
[0003] In order to produce different types of vehicle side panels, multiple sets of separate blanking dies are generally designed for blanking production. In order to match the vehicle side panel model, the blanking dies need to be individually designed and customized, which not only has high production costs, but also makes it difficult to ensure production quality. Multiple sets of blanking dies are set up in the processing plant, occupying a large plant space and increasing the cost of using the workshop. In the production process of different types of vehicle side panels, the blanking dies need to be replaced and adjusted. Generally, the blanking dies are large in size and heavy in weight, making them difficult to carry. The replacement and adjustment of the blanking dies takes a long time and is difficult, which reduces production efficiency. Utility Model Content
[0004] The utility model provides a vehicle side panel blanking die to solve the problems of high production cost, large occupied plant space, low production efficiency, etc. caused by using multiple sets of vehicle side panel blanking dies in production.
[0005] The technical solution adopted by the utility model is:
[0006] A vehicle side panel blanking die, the vehicle side panel blanking die comprising a first die and a second die, the first die and the second die being able to move toward each other to shear a sheet material located between the first die and the second die, the first die and the second die both comprising a positioning substrate, a connecting piece and an insert, the positioning substrate being provided with a plurality of positioning portions, the insert being fixed to the positioning portion via the connecting piece, at least part of the connecting piece being able to be replaced on a plurality of the positioning portions, so that the vehicle side panel blanking die can be suitable for blanking processing of various types of side panels.
[0007] The vehicle side panel blanking die of the utility model also has the following additional technical features:
[0008] The positioning portion is provided with a positioning hole, and the connecting member is provided with a positioning column. The positioning hole and the positioning column are plugged and matched so that the connecting member can be detachably fixed to the positioning substrate.
[0009] One of the connecting piece and the insert is provided with a fixing protrusion, and the other is provided with a fixing groove matched with the fixing protrusion to position the insert and the connecting piece.
[0010] The connecting piece is provided with a fixing hole, the insert is provided with a matching hole, and the vehicle side panel blanking die also includes a fixing piece, which cooperates with the fixing hole and the matching hole to fix the insert to the connecting piece.
[0011] The positioning substrate includes a fixing area and a replacement area, the connecting member includes a first connecting portion arranged in the fixing area and a second connecting portion arranged in the replacement area, and the second connecting portion is detachably connected to the positioning substrate.
[0012] The first mold includes a plurality of limiting members arranged on the positioning substrate, the plurality of limiting members are arranged to surround and form a limiting area for accommodating a sheet material, and at least part of the limiting members are detachably connected to the positioning substrate.
[0013] The limiting member comprises a limiting section and an avoidance section extending upward, and at least the avoidance section comprises an avoidance slope inclined in a direction away from the sheet material.
[0014] A plurality of support members are arranged on the positioning substrate, and the support members are used to clamp and support the plate from both sides of the plate, and the support members are staggered with the inserts.
[0015] At least part of the support members is connected to a driving member, and the driving member is disposed between the support member and the positioning substrate and can drive the support member to move up and down relative to the positioning substrate.
[0016] The first mold and the second mold both have a processing area and a guide area for processing sheet materials. The processing area and the guide area are staggered. The first mold is provided with a guiding part in the guide area, and the second mold is provided with a matching part matching with the guiding part in the guide area. The guiding part and the matching part cooperate to guide the relative movement of the first mold and the second mold.
[0017] Due to the adoption of the above technical solution, the beneficial effects achieved by the utility model are as follows:
[0018] 1. In the utility model, the first mold and the second mold both include the insert. The first mold and the second mold move toward each other and can shear the sheet material between the first mold and the second mold so that the blanked sheet material meets the size and model of the vehicle side panel to be processed. The positioning substrate is provided with a plurality of positioning parts. The insert is fixed to the positioning part through the connecting member. At least part of the connecting member can be replaced on a plurality of positioning parts. When the size and model of the vehicle side panel required for processing are changed, the insert is replaced at the fixed position of the positioning part so that the shearing line of the sheet material by the insert meets the size requirements of the vehicle side panel to be processed, so that the vehicle side panel blanking mold is universal. The positioning substrate is provided with a plurality of positioning parts, and the fixed position can be determined according to the size and model of the vehicle side panel, thereby improving the scope of application of the vehicle side panel blanking mold. The universality of the vehicle side panel blanking mold changes the mold production from personalized and customized single-piece production to universal batch production, which is conducive to improving the mold processing quality and efficiency. By adopting the vehicle side panel blanking die, the blanking processing of side panels of various sizes and models can be realized by designing a vehicle side panel production line, which can reduce the number of molds required, reduce the area of the factory occupied by the production line, and reduce the mold investment cost.
[0019] 2. As a preferred embodiment of the present invention, the positioning substrate includes a fixed area and a replacement area, the connecting member includes a first connecting portion arranged in the fixed area and a second connecting portion arranged in the replacement area, and the second connecting portion is detachably connected to the positioning substrate. In the blanking processing of the side panels of vehicles of different models in series, there are generally common blanking and trimming areas and special blanking and trimming areas. A fixed area is set in the common blanking and trimming area, and a replacement area is set in the special blanking and trimming area. The second connecting portion located in the replacement area is detachably connected to the positioning substrate. When replacing the vehicle side panel, it is only necessary to replace the second connecting portion on the positioning substrate to realize the universality of the mold, reduce the number of mold parts that need to be replaced, improve the universality of the mold, and reduce the difficulty and complexity of the parts replacement operation.
[0020] 3. As a preferred embodiment of the present invention, the first mold includes a plurality of limiters arranged on the positioning substrate, and the plurality of limiters are arranged to form a limit area for accommodating the sheet material, and at least some of the limiters are detachably connected to the positioning substrate. The sheet material is placed in the limit area formed by the plurality of limiters, and the limiters exert a limit effect on the sheet material, determine the placement position of the sheet material, and thus determine the shearing and blanking position of the insert on the sheet material, thereby improving the accuracy of sheet material blanking processing. The sheet material is placed in the limit space, and the limiter is located at the edge of the limit space, misaligned with the sheet material, reducing the processing steps of opening the limit hole on the sheet material, and simplifying the process flow of sheet material blanking processing. At least some of the limiters are detachably connected to the positioning substrate. When processing vehicle side panels of different sizes, the limiters are replaced to make the limit area adapt to the size of the sheet material, further improving the versatility of the vehicle side panel blanking mold.
[0021] 4. As a preferred embodiment of the present invention, a plurality of the limiting members are arranged to form a limiting area for accommodating the sheet material, and the limiting member has a limiting section and an avoidance section extending upward, and at least the avoidance section has a avoidance slope inclined in a direction away from the sheet material. The avoidance slope forms an avoidance for the sheet material, which is convenient for placing the sheet material in the limiting area and reducing the attempts to position the sheet material. The avoidance slope can guide the sheet material, adjust the placement position of the sheet material, and make it easier to place the sheet material in the limiting area. After the sheet material is placed in the limiting area, the limiting section has a limiting effect on the sheet material, which reduces the displacement and shaking of the sheet material during the blanking process, thereby improving the accuracy of blanking.
[0022] 5. As a preferred embodiment of the present utility model, the first mold and the second mold both have a processing area and a guide area for processing sheet materials, the processing area and the guide area are staggered, the first mold is provided with a guide part in the guide area, and the second mold is provided with a matching part matching with the guide part in the guide area, and the guide part and the matching part cooperate to guide the relative movement of the first mold and the second mold. The first mold and the second mold process the sheet materials located in the processing area, and the processing area and the guide area are staggered to avoid interference of the setting of the guide part and the matching part with the processing of the sheet materials, which is convenient for the industrial design of the vehicle side panel. The guide part and the matching part cooperate to guide the relative movement of the first mold and the second mold, reduce the shaking of the first mold and the second mold during the relative movement, and make the shearing and blanking of the sheet materials by the insert more accurate and stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The drawings described herein are used to provide a further understanding of the present invention and constitute a part of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention. In the drawings:
[0024] Figure 1 A top view of the first mold in one embodiment of the utility model;
[0025] Figure 2 A top view of the second mold in one embodiment of the utility model;
[0026] Figure 3 This is a schematic structural diagram of the first mold in one implementation manner of the utility model;
[0027] Figure 4 This is a schematic structural diagram of the insert and the connector in one embodiment of the utility model;
[0028] Figure 5 A top view of the insert in one embodiment of the utility model;
[0029] Figure 6 This is a structural schematic diagram of the positioning substrate in one implementation manner of the utility model;
[0030] Figure 7 A side view of the position limiting member in one embodiment of the utility model;
[0031] Figure 8 A top view of the position limiting member in one embodiment of the utility model;
[0032] Fig. 9 It is a schematic structural diagram of the support member in one embodiment of the utility model.
[0033] in:
[0034] 11 a first mold; 12 a second mold;
[0035] 2 positioning substrate; 21 positioning portion; 211 positioning hole;
[0036] 3 connecting member; 31 positioning column; 32 fixing protrusion; 33 fixing hole; 341 first connecting part; 342 second connecting part;
[0037] 4 insert; 41 fixing groove; 42 matching hole;
[0038] 5. Fixing parts;
[0039] 6 limiting member; 61 limiting area; 61 limiting section; 62 avoiding section; 63 avoiding slope; 641 pin; 642 screw;
[0040] 7 supporting member; 71 driving member;
[0041] 81 guiding portion; 82 matching portion. DETAILED DESCRIPTION
[0042] In order to more clearly illustrate the overall concept of the present invention, a detailed description is given below in the form of examples in conjunction with the accompanying drawings.
[0043] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the protection scope of the present invention is not limited to the specific embodiments disclosed below.
[0044] In addition, in the description of the present invention, it should be understood that the terms "top", "bottom", "inside", "outside", "axial", "radial", "circumferential", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0045] In the present invention, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or a communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0046] In the present utility model, unless otherwise clearly specified and limited, the first feature "above" or "below" the second feature may be that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. In the description of this specification, the description with reference to the terms "implementation method", "example", "one embodiment", "example" or "specific example" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in an appropriate manner in any one or more embodiments or examples.
[0047] like Figures 1 to 4 and Figure 6As shown, a vehicle side panel blanking die comprises a first die 11 and a second die 12, the first die 11 and the second die 12 can move toward each other to shear the sheet material between the first die 11 and the second die 12, the first die 11 and the second die 12 both comprise a positioning base plate 2, a connecting member 3 and an insert 4, a plurality of positioning portions 21 are provided on the positioning base plate 2, the insert 4 is fixed to the positioning portion 21 by the connecting member 3, at least part of the connecting member 3 can be replaced on the plurality of positioning portions 21, so that the vehicle side panel blanking die can be applicable to the blanking processing of various types of side panels.
[0048] The first mold 11 and the second mold 12 both include the insert 4. The first mold 11 and the second mold 12 move toward each other and can shear the sheet material between the first mold 11 and the second mold 12 so that the blanked sheet material meets the size and model of the vehicle side panel to be processed. The positioning substrate 2 is provided with a plurality of positioning parts 21. The insert 4 is fixed to the positioning parts 21 through the connector 3. At least part of the connector 3 can be replaced on the plurality of positioning parts 21. When the size and model of the vehicle side panel to be processed are changed, the insert 4 is replaced at the fixed position of the positioning part 21 so that the shear line of the sheet material by the insert 4 meets the size requirements of the vehicle side panel to be processed, so that the vehicle side panel blanking mold is universal. The universality of the vehicle side panel blanking mold changes the mold production from personalized and customized single-piece production to universal mass production, which is conducive to improving the mold processing quality and efficiency. By adopting the vehicle side panel blanking die, the blanking processing of side panels of various sizes and models can be realized by designing a vehicle side panel production line, which can reduce the number of molds required, reduce the area of the factory occupied by the production line, and reduce the mold investment cost.
[0049] It should be noted that the vehicle side panel blanking die is used for shearing and blanking the sheet material. The punching insert can also be detachably arranged on the positioning base plate 2 to improve the versatility of the punching die, and the utility model does not limit this.
[0050] In one embodiment, Figure 4 and Figure 5As shown, when processing a blanking die for a vehicle side panel of a new model and size, the connecting piece 3 is made corresponding to the blanking shear line of the vehicle side panel, and the insert 4 is fixed to the positioning portion 21 through the connecting piece 3. The universal insert 4 can be processed in a standardized process to improve the manufacturing accuracy of the insert 4. When the insert 4 is assembled on the positioning base plate 2, the insert 4 is adjusted less or even not adjusted, which can reduce the difference of the insert 4, reduce the complexity of the configuration during the assembly process, improve the standardization of the blanking die for the vehicle side panel, reduce the procurement cost, and improve the quality of the die.
[0051] At least one set of inserts is provided in a blanking area of the sheet material, and one set of inserts includes one insert 4 staggered on each of the first mold 11 and the second mold 12. The inserts 4 of the first mold 11 and the second mold 12 stagger to shear the sheet material to achieve blanking of the sheet material. Multiple sets of inserts may be provided in a blanking area of the sheet material, and there are insert seams between the multiple sets of inserts. The insert seams on the first mold 11 and the insert seams on the second mold 12 are staggered, so as to reduce burrs and other processing defects generated on the blanking line during the blanking operation of the sheet material.
[0052] In another embodiment, the insert 4, the connector 3 and the positioning substrate 2 are made of different materials. The insert 4, the connector 3 and the positioning substrate 2 are detachably connected, and can be processed separately using different materials without affecting the strength of the mold. For example, the insert 4 is made of SDK11 material, and the connector 3 and the positioning substrate 2 are made of FC30 material, which reduces the production cost of the mold and improves the convenience of repairing and replacing the mold parts when they are damaged.
[0053] As a preferred embodiment of the present invention, Figure 4 and Figure 6 As shown, the positioning portion 21 is provided with a positioning hole 211, and the connector 3 is provided with a positioning column 31. The positioning hole 211 and the positioning column 31 are plugged and matched so that the connector 3 can be detachably fixed to the positioning substrate 2. When assembling the connector 3, the positioning column 31 is preferably inserted into the positioning hole 211. The positioning column 31 cooperates with the positioning hole 211 to determine the assembly position of the connector 3, thereby improving the accuracy of the assembly and positioning of the connector 3. In addition, the positioning column 31 is plugged and matched with the positioning hole 211 to achieve the fixation of the connector 3 on the positioning substrate 2.
[0054] In another embodiment, if Figure 6As shown, one of the positioning portion 21 and the connecting member 3 is provided with a positioning groove, and the other is provided with a matching member that is snap-fitted with the positioning groove. The matching member can be snapped into the positioning groove to fix the connecting member 3 to the positioning portion 21.
[0055] Preferably, Figure 4 As shown, one of the connector 3 and the insert 4 is provided with a fixing protrusion 32, and the other is provided with a fixing groove 41 matched with the fixing protrusion 32 to position the insert 4 and the connector 3. When the insert 4 is assembled to the connector 3, the fixing protrusion 32 is preferably matched with the fixing groove 41 to determine the fixed position of the insert 4 on the connector 3. This improves the positioning accuracy of the insert 4 and improves the accuracy of shearing and blanking of the vehicle side panel blanking die.
[0056] In one embodiment, the fixing protrusion 32 is a structure made of polyurethane material. When the first mold 11 and the second mold 12 are relatively extruding the sheet material to shear and blank, the fixing protrusion 32 is in a compressed state. The fixing protrusion 32 clamps the sheet material under the action of elastic force, which facilitates the insert 4 to shear and blank the sheet material. After the shearing and blanking is completed, the first mold 11 and the second mold 12 are relatively separated, and the fixing protrusion 32 pops up, driving the sheet material away from the positioning base plate 2, so as to facilitate the sheet material to be taken out from the vehicle side panel blanking mold.
[0057] like Figure 4 and Figure 5 As shown, the connecting member 3 is provided with a fixing hole 33, the insert 4 is provided with a matching hole 42, and the vehicle side panel blanking die further includes a fixing member 5, and the fixing member 5 cooperates with the fixing hole 33 and the matching hole 42 to fix the insert 4 to the connecting member 3. The fixing member 5 cooperates with the fixing hole 33 and the matching hole 42 to fix the insert 4 to the connecting member 3, thereby further improving the stability of the fixing of the insert 4, reducing the vibration of the insert 4 when the vehicle side panel blanking die is sheared and blanked, and improving the stability of shearing and blanking.
[0058] The insert 4 is fixed to the positioning base plate 2 via the connecting member 3 , and the fixing method is relatively simple, which simplifies the assembly steps, reduces the assembly difficulty, and improves the versatility of the vehicle side panel blanking die.
[0059] As a preferred embodiment of the present invention, Figure 2As shown, the positioning substrate 2 includes a fixed area and a replacement area, and the connecting member 3 includes a first connecting portion 341 arranged in the fixed area and a second connecting portion 342 arranged in the replacement area, and the second connecting portion 342 is detachably connected to the positioning substrate 2. In the blanking processing of the side panels of vehicles of different models in series, there are generally common blanking and trimming areas and special blanking and trimming areas. The common blanking and trimming area is a fixed area, and the special blanking and trimming area is a replacement area. The second connecting portion 342 located in the replacement area is detachably connected to the positioning substrate 2. When performing the replacement processing of the vehicle side panels, it is only necessary to replace the second connecting portion 342 on the positioning substrate 2 to realize the universality of the mold, reduce the number of mold parts that need to be replaced, improve the universality of the mold, and reduce the difficulty and complexity of the part replacement operation.
[0060] In one embodiment, the utility model is applicable to the blanking processing of single-row side panels and half-row side panels of light commercial vehicles. When performing the universal setting of the blanking die for the vehicle side panels, the following steps are adopted:
[0061] S1: placing the blanking models of the single-row side panel and the row of half-side panel in the same model space, and aligning the front ends of the single-row side panel and the row of half-side panel;
[0062] S2: Analyze the blanking and trimming areas of the single-row side panels and the half-row side panels to obtain a common blanking and trimming area and a dedicated blanking and trimming area;
[0063] S3: a first connection portion 341 is provided in the common blanking and trimming area, and a second connection portion 342 is provided in the dedicated blanking and trimming area.
[0064] When performing the blanking process of the single-row side panel and the half-row side panel, the second connection portion 342 only needs to be replaced to realize the universal use of the vehicle side panel blanking die. The number of parts to be replaced in the vehicle side panel blanking die is reduced, the difficulty and complexity of the replacement operation are reduced, and the universality of the vehicle side panel blanking die is further improved.
[0065] In a preferred embodiment of the present invention, Figure 1 , Figure 3As shown, the first mold 11 includes a plurality of stoppers 6 disposed on the positioning substrate 2, and the plurality of stoppers 6 are arranged to form a stopper area 61 for accommodating the sheet material, and at least part of the stoppers 6 are detachably connected to the positioning substrate 2. The sheet material is placed in the stopper area 61 formed by the plurality of stoppers 6, and the stoppers 6 exert a stopper effect on the sheet material, thereby determining the placement position of the sheet material in the vehicle side panel blanking mold, and the fixed position of the insert 4 on the positioning substrate 2 is determined, thereby determining the shearing and blanking position of the insert 4 on the sheet material, thereby improving the accuracy of sheet material blanking processing.
[0066] In the conventional blanking die for the side panel of a vehicle, a limiting hole is punched on the sheet material, and a limiting column is arranged on the positioning substrate 2, and the sheet material is limited by the limiting column passing through the limiting hole. In the present utility model, the sheet material is placed in the limiting space, and the limiting member 6 is located at the edge of the limiting space and is misaligned with the sheet material, which reduces the processing steps of opening the limiting hole on the sheet material and simplifies the process flow of sheet material blanking.
[0067] At least part of the limiting member 6 is detachably connected to the positioning substrate 2. When processing vehicle side panels of different sizes, the limiting member 6 is replaced to make the limiting area 61 adapt to the size of the sheet material, further improving the versatility of the vehicle side panel blanking die. Vehicle side panel sheets of different sizes and models are overlapped at one end, and at least one common limiting member 6 is set at the overlapping end. When switching the size and model of the vehicle side panel, the common limiting member 6 does not need to be replaced, and only the dedicated limiting member 6 needs to be replaced to achieve the versatility of the vehicle side panel blanking die. Specifically, the limiting member 6 is provided with a pin 641, and the limiting member 6 is positioned by the pin 641. The limiting member 6 is also provided with a screw hole, and the limiting member 6 is fixed to the positioning substrate 2 by the screw 642 cooperating with the screw hole.
[0068] Preferably, Figure 7 and Figure 8 As shown, a plurality of the limiting members 6 are arranged to form a limiting area 61 for accommodating a sheet material, and the limiting member 6 has a limiting section 61 and an avoidance section 62 extending upward, and at least the avoidance section 62 has an avoidance slope 63 inclined in a direction away from the sheet material. The avoidance slope 63 avoids the sheet material, which is convenient for placing the sheet material in the limiting area 61 and reducing the attempt to position the sheet material. The avoidance slope 63 can guide the sheet material, adjust the placement position of the sheet material, and make it easier to place the sheet material in the limiting area 61. After the sheet material is placed in the limiting area 61, the limiting section 61 limits the sheet material, reduces the displacement and shaking of the sheet material during the blanking process, and thus improves the accuracy of blanking.
[0069] As a preferred embodiment of the present invention, Figure 3 and Fig. 9 As shown, a plurality of support members 7 are arranged on the positioning substrate 2, and the support members 7 are used to clamp the support plate from both sides of the plate, and the support members 7 are staggered with the insert 4. The support members 7 are staggered with the insert 4 to prevent the insert 4 from interfering with the support members 7 during shearing and blanking, which is convenient for the structural layout design of the vehicle side panel blanking die. The support members 7 clamp the support plate to reduce the warping deformation of the plate caused by the shear force of the insert 4, which is convenient for transportation and stamping and other processing operations in the subsequent assembly line processing of the vehicle side panel. It can also reduce the uneven changes in performance parameters such as sheet material stretching, reduce the occurrence of problems such as thinning of the thickness of some areas of the sheet material during the stamping process, and even cracks, improve the roughness of the surface of the vehicle side panel, and reduce the air resistance flowing through the surface of the vehicle side panel.
[0070] Preferably, Fig. 9 As shown, at least part of the support member 7 is connected to a driving member 71, which is disposed between the support member 7 and the positioning substrate 2 and can drive the support member 7 to move up and down relative to the positioning substrate 2. After the sheet material is sheared and blanked, the first mold 11 and the second mold 12 are relatively separated, and the driving member 71 drives the support member 7 to move up and down relative to the positioning substrate 2, so that the sheet material supported by the support member 7 is relatively separated from the positioning substrate 2, and the sheet material is released from the limiting area 61, so that the sheet material is further transported to the rear for processing.
[0071] The present application does not limit the specific form of the driving member 71, and any one of the following embodiments may be used or the following embodiments may be used in combination.
[0072] In one embodiment, the driving member 71 is an elastic member. After the sheet material is sheared and blanked, the first mold 11 and the second mold 12 are relatively separated, and the elastic member, under the action of elastic force, lifts the sheet material through the support member 7. The lifting height of the sheet material is at least greater than the vertical extension length of the limiter 6, thereby avoiding the restriction of the limiter 6 on the sheet material, and facilitating the transportation of the blanked sheet material to the rear of the assembly line.
[0073] In another embodiment, if Fig. 9As shown, the driving member 71 is a jack, which can directly push the sheet material to move relative to the positioning base plate 2, or push the sheet material to move relative to the positioning base plate 2 through the support member 7. After the sheet material is sheared and blanked, the first mold 11 and the second mold 12 are relatively far apart, and the jack can lift the sheet material so that the sheet material is away from the positioning base plate 2, so as to facilitate the sheet material to be transported to the rear of the assembly line.
[0074] As a preferred embodiment of the present invention, Figures 1 to 3 As shown, the first mold 11 and the second mold 12 both have a processing area and a guide area for processing sheet materials. The processing area and the guide area are arranged in a staggered manner. The first mold 11 is provided with a guide portion 81 in the guide area, and the second mold 12 is provided with a matching portion 82 that matches the guide portion 81 in the guide area. The guide portion 81 and the matching portion 82 cooperate to guide the relative movement of the first mold 11 and the second mold 12. The first mold 11 and the second mold 12 process the sheet materials located in the processing area. The processing area and the guide area are arranged in a staggered manner to avoid interference with the processing of the sheet materials by the setting of the guide portion 81 and the matching portion 82, which is convenient for the industrial design of the vehicle side panel. The guide portion 81 and the matching portion 82 cooperate to guide the relative movement of the first mold 11 and the second mold 12, reduce the shaking generated by the first mold 11 and the second mold 12 during the relative movement, and make the insert 4 more accurate and stable in shearing and blanking the sheet materials.
[0075] Specifically, Figures 1 to 3 As shown, the guide part 81 is arranged at the front and rear ends of the first mold 11, and the guide part 81 is a plurality of guide posts protruding from the first mold 11. The matching part 82 is arranged at the front and rear ends of the second mold 12, and the matching part 82 is a guide cavity recessed on the second mold 12. During the process of shearing and blanking of sheet metal, the first mold 11 and the second mold 12 move relative to each other to gradually approach each other, and the guide posts are inserted into the guide cavities. The guide posts and the guide cavities cooperate with each other, which reduces the relative shaking between the first mold 11 and the second mold 12 in the horizontal direction, improves the accuracy of shearing and blanking, reduces the relative displacement between the inserts 4, and reduces the processing problems such as burrs on the blanking trimming line of the sheet metal.
[0076] The parts not described in the present invention can be realized by adopting or drawing on the existing technology.
[0077] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.
[0078] The above description is only an embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent substitution, improvement, etc. made within the spirit and principle of the present invention shall be included in the scope of the claims of the present invention.
Claims
1. A vehicle side panel blanking die, comprising a first die and a second die, wherein the first die and the second die can move toward each other to shear a sheet material between the first die and the second die, wherein: The first mold and the second mold both include a positioning substrate, a connecting piece and an insert. The positioning substrate is provided with a plurality of positioning parts. The insert is fixed to the positioning parts through the connecting piece. At least part of the connecting piece can be replaced on the plurality of positioning parts, so that the vehicle side panel blanking mold can be suitable for blanking processing of various types of side panels.
2. The vehicle side panel blanking die according to claim 1, characterized in that: The positioning portion is provided with a positioning hole, and the connecting member is provided with a positioning column. The positioning hole and the positioning column are plugged and matched so that the connecting member can be detachably fixed to the positioning substrate.
3. The vehicle side panel blanking die according to claim 1, characterized in that: One of the connecting piece and the insert is provided with a fixing protrusion, and the other is provided with a fixing groove matched with the fixing protrusion to position the insert and the connecting piece.
4. The vehicle side panel blanking die according to claim 3, characterized in that: The connecting piece is provided with a fixing hole, the insert is provided with a matching hole, and the vehicle side panel blanking die also includes a fixing piece, which cooperates with the fixing hole and the matching hole to fix the insert to the connecting piece.
5. The vehicle side panel blanking die according to claim 1, characterized in that: The positioning substrate includes a fixing area and a replacement area, the connecting member includes a first connecting portion arranged in the fixing area and a second connecting portion arranged in the replacement area, and the second connecting portion is detachably connected to the positioning substrate.
6. The vehicle side panel blanking die according to claim 1, characterized in that: The first mold includes a plurality of limiting members arranged on the positioning substrate, the plurality of limiting members are arranged to surround and form a limiting area for accommodating a sheet material, and at least part of the limiting members are detachably connected to the positioning substrate.
7. The vehicle side panel blanking die according to claim 6, characterized in that: The limiting member comprises a limiting section and an avoidance section extending upward, and at least the avoidance section comprises an avoidance slope inclined in a direction away from the sheet material.
8. The vehicle side panel blanking die according to claim 1, characterized in that: A plurality of support members are arranged on the positioning substrate, and the support members are used to clamp and support the plate from both sides of the plate, and the support members are staggered with the inserts.
9. The vehicle side panel blanking die according to claim 8, characterized in that: At least part of the support members are connected to a driving member, and the driving member is disposed between the support member and the positioning substrate and can drive the support member to move up and down relative to the positioning substrate.
10. The vehicle side panel blanking die according to claim 1, characterized in that: The first mold and the second mold both have a processing area and a guide area for processing sheet materials. The processing area and the guide area are staggered. The first mold is provided with a guiding part in the guide area, and the second mold is provided with a matching part matching with the guiding part in the guide area. The guiding part and the matching part cooperate to guide the relative movement of the first mold and the second mold.
Citation Information
Cited By
Automobile plate die machining device
CN120503021A