Automatic feeding refined iodine jacket reaction kettle

By introducing an automatic feeding system and rubber stirring leaves into the jacketed reactor, the complex artificial loading operation and the adhesion of inner wall substances is solved, and the effect of automated feeding and effective cleaning is achieved.

CN222624476UActive Publication Date: 2025-03-18SICHUAN JINZHUOTONG CHEM TECH CO LTD
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Patent Information

Application Number
CN202420965529.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-07
Publication Date
2025-03-18
Estimated Expiration
2034-05-07

AI Technical Summary

Technical Problem

The existing jacketed reactor requires manual feeding, which is complicated to operate and wastes time. At the same time, substances are easily adhered to the inner wall of the reactor, which increases the difficulty of cleaning and waste of resources.

Method used

A refined iodine jacketed reactor for automatic feeding is designed, using a storage hopper and servo motor system, the storage hopper is automatically discharged, the interlayer is used as a condensation tube, the leg supports the reactor, and the rubber stirring leaves clean the inner wall substances.

Benefits of technology

It realizes automated operation without manual feeding, saves manpower and time, and effectively cleans up the inner wall substances through rubber stirring leaves to avoid waste of resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of reaction kettles, in particular to an automatic feeding refined iodine jacket reaction kettle which comprises a reaction kettle body and a servo motor, an auger is fixedly installed at the output end of the servo motor, connecting frames are fixedly installed on the two sides of the auger, stirring rods and rubber stirring blades are arranged on the connecting frames, the auger can enable materials to be vertically conveyed, and the materials can be conveniently conveyed. The stirring blades enable the raw materials to be uniformly mixed and accelerate the reaction, the rubber stirring blades can sweep away residual substances on the inner wall and avoid adhesion and difficulty in cleaning, the storage hopper is fixedly mounted on one side of the top of the reaction kettle, the raw materials are stored in the storage hopper, and the bottom of the storage hopper is fixedly connected with the top of the feeding pipe; and a second electromagnetic valve is fixedly installed on the inner wall of the bottom of the feeding pipe, the raw materials in the storage hopper fall off when the second electromagnetic valve is opened, automatic feeding is achieved, manpower does not need to be consumed, and manpower and time are saved.
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Description

Technical Field

[0001] The utility model relates to the field of reaction kettles, in particular to an automatic feeding refined iodine jacketed reaction kettle. Background Art

[0002] A reactor is broadly understood as a container for physical or chemical reactions. Through the structural design and parameter configuration of the container, the heating, evaporation, cooling and low-speed mixing functions required by the process are realized. A jacketed reactor is a normal reactor with an additional layer, like a condenser, and the heat source, such as hot water, hot oil or gas, passes through the layer.

[0003] However, the prior art has the following defects:

[0004] 1. The existing jacketed reactor needs to be manually loaded. The reactor is large in size, and the feed port is located at the top of the reactor, which is high. The manual loading operation is complicated and time-consuming.

[0005] 2. During the mixing reaction of the substances in the reactor, the inner wall of the reactor is easily adhered to iodine or other substances, which increases the difficulty of cleaning and causes waste of resources. Utility Model Content

[0006] The utility model aims to provide an automatic feeding refined iodine jacketed reactor to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic feeding refined iodine jacketed reactor, comprising a reactor body and a servo motor, the outer sleeve of the reactor body is provided with a jacket, an interlayer is provided between the inner wall of the jacket and the outer wall of the reactor body, a water inlet is fixedly installed on one side of the top of the jacket, a feed pipe is fixedly installed on the other side of the top of the jacket, a storage hopper is fixedly installed on the top of the feed pipe, a water outlet is fixedly installed on one side of the bottom of the jacket, a discharge port is provided in the middle of the bottom of the jacket, legs are fixedly installed around the bottom of the jacket, and an installation box is fixedly installed on one side of the middle of the jacket.

[0008] By adopting the above technical solution, the storage hopper can store the raw materials that need to be reacted. When the reaction is required, the storage hopper automatically unloads the materials without the need for manual feeding. The interlayer between the jacket and the reactor body can be used as a condenser, and the legs can support the jacketed reactor.

[0009] An annular frame is fixedly installed on the outer wall of the middle part of the servo motor. "L"-shaped brackets are fixedly installed at the four corners of the bottom of the annular frame. Threaded through holes are provided at the bottoms of the four "L"-shaped brackets. Threaded holes are provided in the middle of the top of the jacket and in the middle of the top of the reaction kettle body. The bottoms of the "L"-shaped brackets are threadedly connected to the top of the jacket and the top of the reaction kettle body in sequence.

[0010] With the above technical solution, the servo motor is threadedly connected to the jacketed reaction kettle through the annular frame and the "L"-shaped brackets, which is convenient for disassembly.

[0011] The output end of the servo motor passes through the jacket and the reaction kettle body and is fixedly installed with an auger. Connecting frames are fixedly installed on both sides of the auger.

[0012] With the above technical solution, the auger can vertically transport the substances inside the reaction kettle, making various substances mix evenly and accelerating the reaction speed.

[0013] The connecting frame is in a "C" shape. A number of stirring rods are fixedly installed on one side of the vertical rod of the connecting frame. A rubber stirring blade is adhered to the side of the connecting frame close to the inner wall of the reaction kettle body.

[0014] With the above technical solution, the stirring rods make the raw materials mix evenly and accelerate the reaction. The rubber stirring blade intersects with the inner wall of the reaction kettle body. During the rotation and stirring process, the substances adhered to the inner wall can be swept off to avoid waste.

[0015] A second solenoid valve is fixedly installed on the inner wall of the end of the feed pipe connected to the jacket. A first solenoid valve is fixedly installed on the inner wall of the end of the discharge port connected to the jacket.

[0016] With the above technical solution, the first solenoid valve controls whether to discharge materials, and the second solenoid valve controls whether to feed materials.

[0017] A box door is hinged to the front of the installation box. A handle is fixedly installed on one side of the front of the box door. A touch control panel is fixedly installed in the middle of the front of the box door. The first solenoid valve, the second solenoid valve and the servo motor are all electrically connected to the touch control panel.

[0018] With the above technical solution, the box door can be opened, which is convenient for repairing the internal parts. The touch control panel controls the opening and closing of the first solenoid valve, the second solenoid valve and the servo motor.

[0019] The storage hopper is in the shape of a frustum of a cone with a wider top and a narrower bottom. The end of the discharge port with the first solenoid valve passes through the bottom of the jacket and is fixedly connected to the bottom of the reaction kettle body.

[0020] With the above technical solution, the storage hopper is convenient for temporarily storing raw materials.

[0021] Compared with the prior art, the beneficial effects of the utility model are:

[0022] 1. A storage hopper is provided on the top of the jacketed reactor to temporarily store raw materials. When distillation is required, the second solenoid valve is opened and the storage hopper automatically discharges materials without manual feeding, saving manpower and time;

[0023] 2. One side of the rubber stirring blade intersects with the inner wall of the reactor body. When rotating, the rubber stirring blade can sweep away the raw materials adhered to the inner wall to avoid waste and facilitate cleaning. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0025] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0026] Figure 3 It is a schematic diagram of the top plane structure of the utility model;

[0027] Figure 4 It is a plan view of the installation box in the utility model.

[0028] In the figure: 1. Jacket; 2. Feed pipe; 3. Storage hopper; 4. Servo motor; 5. Water inlet; 6. Legs; 7. Discharge port; 8. Installation box; 9. Ring frame; 10. "L"-shaped bracket; 11. Reactor body; 12. Interlayer; 13. Connecting frame; 14. Stirring rod; 15. First solenoid valve; 16. Auger; 17. Water outlet; 18. Rubber stirring blade; 19. Second solenoid valve; 20. Box door; 21. Handle; 22. Touch control panel. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0030] See also Figure 1-4, the utility model provides an iodine refining jacketed reactor with automatic feeding, which includes a reactor body 11 and a servo motor 4. A jacket 1 is sleeved outside the reactor body 11. A sandwich layer 12 is arranged between the inner wall of the jacket 1 and the outer wall of the reactor body 11. One side of the top of the jacket 1 is fixedly installed with a water inlet 5, and the other side of the top of the jacket 1 is fixedly installed with a feed pipe 2. The top of the feed pipe 2 is fixedly installed with a storage hopper 3. One side of the bottom of the jacket 1 is fixedly installed with a water outlet 17, and in the middle of the bottom of the jacket 1 is provided with a discharge port 7. Legs 6 are fixedly installed around the bottom of the jacket 1. One side of the middle of the jacket 1 is fixedly installed with an installation box 8. The sandwich layer 12 can pass heat sources, the storage hopper 3 can temporarily store raw materials, and the legs 6 play a supporting role.

[0031] An annular frame 9 is fixedly installed on the outer wall of the middle part of the servo motor 4. "L"-shaped brackets 10 are fixedly installed around the bottom of the annular frame 9. Threaded through holes are opened at the bottoms of the four "L"-shaped brackets 10. Threaded holes are opened in the middle of the top of the jacket 1 and in the middle of the top of the reactor body 11. The bottoms of the "L"-shaped brackets 10 are threadedly connected to the top of the jacket 1 and the top of the reactor body 11 in sequence. The threaded connection is detachable, which is convenient for repairing and replacing the servo motor 4.

[0032] The output end of the servo motor 4 passes through the jacket 1 and the reactor body 11 and is fixedly installed with an auger 16. Connecting frames 13 are fixedly installed on both sides of the auger 16. The auger 16 can vertically transport the raw materials inside the reactor body 11 and mix them evenly.

[0033] The connecting frame 13 is in a "C" shape. A plurality of stirring rods 14 are fixedly installed on one side of the vertical rod of the connecting frame 13. A rubber stirring blade 18 is adhered to one side of the connecting frame 13 close to the inner wall of the reactor body 11. The stirring rods 14 make the raw materials stirred evenly and accelerate the reaction speed. The rubber stirring blade 18 can remove the raw materials adhered to the inner wall.

[0034] A second solenoid valve 19 is fixedly installed on the inner wall of the end of the feed pipe 2 connected to the jacket 1. A first solenoid valve 15 is fixedly installed on the inner wall of the end of the discharge port 7 connected to the jacket 1. The first solenoid valve 15 and the second solenoid valve 19 can control the feeding and discharging.

[0035] A box door 20 is hinged to the front of the installation box 8. A handle 21 is fixedly installed on one side of the front of the box door 20. A touch control panel 22 is fixedly installed in the middle of the front of the box door 20. The first solenoid valve 15, the second solenoid valve 19 and the servo motor 4 are all electrically connected to the touch control panel 22. The box door 20 can be opened, and the touch control panel 22 can control the opening and closing of the first solenoid valve 15, the second solenoid valve 19 and the servo motor 4.

[0036] The storage hopper 3 is in the shape of a semi-circular cone with a wide top and a narrow bottom. The discharge port 7 is provided with one end of a first electromagnetic valve 15 passing through the bottom of the jacket 1 and fixedly connected to the bottom of the reactor body 11. The wide top and narrow bottom are convenient for unloading.

[0037] Working principle: When the utility model is used, the raw materials are first temporarily stored in the storage hopper 3, and then the second solenoid valve 19 is opened by touching the control panel 22, and the raw materials fall from the bottom of the storage hopper 3 through the feeding pipe 2 into the reactor body 11. After the automatic feeding is completed, the second solenoid valve 19 is closed, and the servo motor 4 is started to drive the auger 16 to rotate, and the connecting frame 13, the stirring rod 14 and the rubber stirring blade 18 are all rotated accordingly, so that the raw materials are mixed evenly and the reaction speed is accelerated. The rubber stirring blade 18 can sweep away the raw materials adhering to the inner wall. After the reaction is completed, the servo motor 4 is closed, the first solenoid valve 15 is opened, and the material is output from the discharge port 7.

[0038] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art may still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic feeding refined iodine jacketed reactor, comprising a reactor body (11) and a servo motor (4), characterized in that: The outer part of the reactor body (11) is sleeved with a jacket (1). A sandwich layer (12) is arranged between the inner wall of the jacket (1) and the outer wall of the reactor body (11). One side of the top of the jacket (1) is fixedly provided with a water inlet (5). The other side of the top of the jacket (1) is fixedly provided with a feed pipe (2). The top of the feed pipe (2) is fixedly provided with a storage hopper (3). One side of the bottom of the jacket (1) is fixedly provided with a water outlet (17). A discharge port (7) is arranged in the middle of the bottom of the jacket (1). Legs (6) are fixedly installed around the bottom of the jacket (1). One side of the middle of the jacket (1) is fixedly provided with an installation box (8).

2. The automatic feeding iodine jacketed reactor according to claim 1, characterized in that: An annular frame (9) is fixedly installed on the outer wall of the middle part of the servo motor (4). "L"-shaped brackets (10) are fixedly installed around the bottom of the annular frame (9). Threaded through holes are opened at the bottoms of the four "L"-shaped brackets (10). Threaded holes are opened in the middle of the top of the jacket (1) and the middle of the top of the reactor body (11). The bottoms of the "L"-shaped brackets (10) are threadedly connected to the top of the jacket (1) and the top of the reactor body (11) in sequence.

3. The automatic feeding iodine jacketed reactor according to claim 1, characterized in that: The output end of the servo motor (4) passes through the jacket (1) and the reactor body (11) and is fixedly provided with an auger (16). Connecting frames (13) are fixedly installed on both sides of the auger (16).

4. The automatic feeding iodine jacketed reactor according to claim 3, characterized in that: The connecting frame (13) is in a "C" shape. A plurality of stirring rods (14) are fixedly installed on one side of the vertical rod of the connecting frame (13). A rubber stirring blade (18) is bonded to the side of the connecting frame (13) close to the inner wall of the reactor body (11).

5. The automatic feeding iodine jacketed reactor according to claim 1, characterized in that: A second solenoid valve (19) is fixedly installed on the inner wall of the end of the feed pipe (2) connected to the jacket (1). A first solenoid valve (15) is fixedly installed on the inner wall of the end of the discharge port (7) connected to the jacket (1).

6. The automatic feeding iodine jacketed reactor according to claim 5, characterized in that: A door (20) is hinged to the front of the installation box (8). A handle (21) is fixedly installed on one side of the front of the door (20). A touch control panel (22) is fixedly installed in the middle of the front of the door (20). The first solenoid valve (15), the second solenoid valve (19) and the servo motor (4) are all electrically connected to the touch control panel (22).

7. The automatic feeding iodine jacketed reactor according to claim 1, characterized in that: The storage hopper (3) is in a frustum shape with a wider top and a narrower bottom. The end of the discharge port (7) provided with the first solenoid valve (15) passes through the bottom of the jacket (1) and is fixedly connected to the bottom of the reactor body (11).