A surface embossing device for resin tile production

Abstract

This utility model relates to the field of resin tile production, and more particularly to a surface embossing device for resin tile production. This utility model provides a surface embossing device for resin tile production that can automatically cut waste material from all four sides of the resin tile after embossing, thereby improving work efficiency. A surface embossing device for resin tile production includes an operating table and cylinders, etc. Two cylinders are connected to the upper rear of the operating table, and the cylinders and a processor are electrically connected via a control module. This utility model uses a cutter to move, cutting excess waste material from the front and rear sides. During the movement of the cutter, an extrusion block moves, which in turn extrudes a guillotine, causing the guillotine to move upwards. The guillotine then cuts the waste material from the left and right sides, achieving the effect of automatically cutting waste material from all four sides of the resin tile after embossing, thus improving work efficiency.

Description

Technical Field

[0001] This utility model relates to the field of resin tile production, and in particular to a surface embossing device for resin tile production. Background Technology

[0002] As a new type of environmentally friendly roofing material, resin tiles are gradually replacing traditional clay tiles and cement tiles due to their advantages such as light weight, corrosion resistance, rich colors, convenient installation, and good waterproof performance. They are widely used in the roof decoration and protection of various civil buildings, industrial plants, and public facilities.

[0003] For example, CN111572005A discloses an embossing device for producing resin tiles, including a base and a fixing frame disposed on its surface. A hydraulic cylinder is fixedly mounted on the top of the fixing frame, and a fixing seat is fixedly mounted on the end of the piston rod of the hydraulic cylinder. An installation groove is formed on the lower surface of the fixing seat, and a mold base is disposed inside the installation groove. An embossing mold is fixedly mounted on the lower surface of the mold base, and two insert plates are symmetrically fixedly mounted on the upper surface of the mold base. A slot that mates with the two insert plates is formed at the bottom of the installation groove. A cavity is formed inside the fixing seat above the installation groove, and the cavity... The device has an internal snap-fit ​​mechanism for fixing two insert plates, and guide mechanisms on both sides of the fixing base. A support base is fixed on the upper surface of the base and directly below the embossing mold. This embossing device for resin tile production not only facilitates the flipping of resin tiles for embossing, but also facilitates the replacement of the embossing mold. However, after embossing, excess waste is generated on the four sides of the resin tile. The device cannot automatically remove the waste on the four sides of the resin tile. The excess waste needs to be removed manually with tools, which is time-consuming and labor-intensive, affects work efficiency, and is quite inconvenient.

[0004] Therefore, it is necessary to design a surface embossing device for resin tile production that can automatically cut the waste material on all four sides of the resin tile after embossing, thereby improving work efficiency. Utility Model Content

[0005] To overcome the drawback that excess waste is generated on all four sides of resin tiles after embossing, and that existing devices cannot automatically remove the waste, requiring manual removal of the excess waste using tools, which is time-consuming, labor-intensive, and affects work efficiency, this utility model provides a surface embossing device for resin tile production that can automatically cut the waste on all four sides of resin tiles after embossing, thereby improving work efficiency.

[0006] The technical solution of this utility model is as follows: a surface embossing device for resin tile production, including an operating table, a cylinder, an upper mold, a lower mold, a cutting component, and a feeding component. Two cylinders are connected to the upper rear of the operating table. The cylinders and the processor are electrically connected through a control module. The upper mold is connected between the telescopic ends of the cylinders. The lower mold is connected to the upper rear of the operating table. The operating table is equipped with a cutting component that can automatically cut the waste material on all four sides of the resin tile. The front of the operating table is equipped with a feeding component that can automatically feed the resin board material.

[0007] In one embodiment, the cutting assembly includes a motor, a reciprocating lead screw, a limiting rod, a threaded slider, a cutter, an extrusion block, and a guillotine. The motor is connected to the front left of the operating table, and the motor and the processor are electrically connected through a control module. The reciprocating lead screw is connected to the output shaft of the motor and is rotatably connected to the operating table. A limiting rod is connected to the upper front of the operating table, and a threaded slider is threadedly connected to the reciprocating lead screw. The threaded slider is slidably connected to the limiting rod. A cutter is connected to the rear side of the threaded slider and is slidably connected to the operating table. An extrusion block is connected to the lower middle part of the cutter, and two guillotines are slidably connected to the rear of the operating table.

[0008] In one embodiment, the cutter has a U-shaped structure.

[0009] In one embodiment, both sides of the extrusion block are inclined surfaces.

[0010] In one embodiment, a feeding assembly is also included. The feeding assembly includes a feeding clamp, a vacuum suction cup, a rotating shaft, a torsion spring, a standard gear, and a missing gear. The rotating shaft is rotatably connected to the upper part of the operating table, and the feeding clamp is connected to the rear side of the rotating shaft. Two vacuum suction cups are connected to the lower sides of the left and right sides of the feeding clamp. Torsion springs are connected between the left and right sides of the rotating shaft and the operating table. A standard gear is connected to the right side of the reciprocating screw, and a missing gear is connected to the right side of the rotating shaft. The missing gear meshes with the standard gear.

[0011] In one embodiment, the vacuum suction cup is made of rubber.

[0012] Beneficial effects: 1. This utility model uses a cutting blade to move and cut off excess waste material on the front and back sides. During the movement of the cutting blade, the extrusion block will move, and the extrusion block will squeeze the guillotine, causing the guillotine to move upward. The guillotine will then cut off the waste material on the left and right sides, achieving the effect of automatically cutting off the waste material on all four sides of the resin tile after embossing, thus improving work efficiency.

[0013] 2. This utility model starts the motor, which drives the reciprocating lead screw and ordinary gear to rotate. The ordinary gear and the missing gear mesh with each other, driving the rotating shaft and the feeding clamp to rotate. The torsion spring deforms, so that when the resin board is on the lower mold, the resin board is released by the vacuum suction cup. This achieves the effect of conveniently feeding the resin board without manual feeding, thus improving work efficiency. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural cross-sectional view of the feeding clamp, upper mold, and other components of this utility model.

[0016] Figure 3 This is a three-dimensional structural diagram of the lead screw, limit rod, and other components of this utility model.

[0017] Figure 4 This is a three-dimensional structural diagram of the threaded slider, cutter, etc. of this utility model.

[0018] Figure 5 This is a three-dimensional structural diagram of the extrusion block, guillotine, etc. of this utility model.

[0019] The markings in the diagram are as follows: 1-operating table, 2-cylinder, 3-upper mold, 4-lower mold, 5-feeding clamp, 51-vacuum suction cup, 6-rotating shaft, 7-torsion spring, 8-motor, 9-reciprocating lead screw, 10-limiting rod, 11-threaded slider, 12-ordinary gear, 13-missing gear, 14-cutting blade, 15-extrusion block, 16-guillotine. Detailed Implementation

[0020] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.

[0021] A surface embossing device for resin tile production, such as Figure 1 , Figure 2 and Figure 4 As shown, it includes an operating table 1, a cylinder 2, an upper mold 3, a lower mold 4, a cutting component, and a feeding component. The upper rear of the operating table 1 is connected to two cylinders 2, which are electrically connected to the processor via a control module. The upper mold 3 is connected between the extension and retraction ends of the cylinders 2. The lower mold 4 is connected to the upper rear side of the operating table 1. The operating table 1 is equipped with a cutting component, and the front of the operating table 1 is equipped with a feeding component.

[0022] like Figures 3-5As shown, the cutting assembly includes a motor 8, a reciprocating lead screw 9, a limiting rod 10, a threaded slider 11, a cutter 14, an extrusion block 15, and a guillotine 16. The motor 8 is connected to the front left of the operating table 1. The motor 8 and the processor are electrically connected through a control module. The reciprocating lead screw 9 is connected to the output shaft of the motor 8. The reciprocating lead screw 9 is rotatably connected to the operating table 1. The limiting rod 10 is connected to the upper front of the operating table 1. The threaded slider 11 is threadedly connected to the reciprocating lead screw 9. The threaded slider 11 is slidably connected to the limiting rod 10. The cutter 14 is connected to the rear side of the threaded slider 11. The cutter 14 has a U-shaped structure, which facilitates cutting the waste material on the front and rear sides. The cutter 14 is slidably connected to the operating table 1. The extrusion block 15 is connected to the lower middle part of the cutter 14. The left and right sides of the extrusion block 15 are beveled, which facilitates extrusion. The left and right guillotines 16 are slidably connected to the rear of the operating table 1.

[0023] like Figure 2 and Figure 3 As shown, it also includes a feeding assembly, which includes a feeding clamp 5, a vacuum suction cup 51, a rotating shaft 6, a torsion spring 7, a regular gear 12, and a missing gear 13. The rotating shaft 6 is rotatably connected to the upper part of the operating table 1, and the feeding clamp 5 is connected to the rear side of the rotating shaft 6. Two vacuum suction cups 51 are connected to the lower sides of the left and right sides of the feeding clamp 5. The vacuum suction cups 51 are made of rubber. Torsion springs 7 are connected between the left and right sides of the rotating shaft 6 and the operating table 1. The regular gear 12 is connected to the right side of the reciprocating screw 9, and the missing gear 13 is connected to the right side of the rotating shaft 6. The missing gear 13 meshes with the regular gear 12.

[0024] When using this device, first place the operating table 1 in the resin tile production area, then transport the resin board to the loading clamp 5 through the conveying device. The resin board is then adsorbed by the vacuum suction cup 51. Then, start the motor 8 to drive the reciprocating screw 9 and the ordinary gear 12 to rotate. The ordinary gear 12 and the missing gear 13 mesh with each other, driving the rotating shaft 6 and the loading clamp 5 to rotate. The torsion spring 7 deforms, so that when the resin board is on the lower mold 4, the resin board is released by the vacuum suction cup 51. When the missing gear 13 continues to rotate and no longer meshes with the ordinary gear 12, the torsion spring 7 returns to its original state, driving the rotating shaft 6 and the loading clamp 5 to rotate and reset. This makes it convenient to load the resin board without manual loading, improving work efficiency. After loading is completed, start the cylinder 2 to drive the upper mold 3 to move downward to emboss the resin board.

[0025] As the reciprocating screw 9 rotates, the threaded slider 11 moves along the limit rod 10 under the action of the thread, driving the cutter 14 to move. The cutter 14 cuts the excess waste material on the front and rear sides. During the movement of the cutter 14, the extrusion block 15 moves, and the extrusion block 15 extrudes the guillotine 16, causing the guillotine 16 to move upward. The guillotine 16 cuts the waste material on the left and right sides, thus automatically cutting the waste material on all four sides of the resin tile after embossing, improving work efficiency. When the extrusion block 15 no longer contacts the guillotine 16, the guillotine 16 moves downward and resets by gravity.

[0026] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Within the scope of knowledge possessed by those skilled in the art, various changes can be made without departing from the spirit of the present invention.

Claims

1. A surface embossing device for resin tile production, characterized by: It includes an operating table (1), a cylinder (2), an upper mold (3), a lower mold (4), a cutting component, and a feeding component. The upper rear part of the operating table (1) is connected to two cylinders (2), and the cylinders (2) and the processor are electrically connected through a control module. The upper mold (3) is connected between the extension and retraction ends of the cylinders (2). The lower mold (4) is connected to the upper rear part of the operating table (1). The operating table (1) is equipped with a cutting component that can automatically cut the waste material on the four sides of the resin tile. The front part of the operating table (1) is equipped with a feeding component that can automatically feed the resin board material.

2. The surface embossing device for producing resinous tiles according to claim 1, characterized in that: The cutting assembly includes a motor (8), a reciprocating lead screw (9), a limit rod (10), a threaded slider (11), a cutter (14), an extrusion block (15), and a guillotine (16). The motor (8) is connected to the front left of the operating table (1). The motor (8) and the processor are electrically connected through a control module. The reciprocating lead screw (9) is connected to the output shaft of the motor (8). The reciprocating lead screw (9) is rotatably connected to the operating table (1). The limit rod (10) is connected to the upper front of the operating table (1). The threaded slider (11) is threadedly connected to the reciprocating lead screw (9). The threaded slider (11) is slidably connected to the limit rod (10). The cutter (14) is connected to the rear side of the threaded slider (11). The cutter (14) is slidably connected to the operating table (1). The extrusion block (15) is connected to the lower middle part of the cutter (14). The left and right guillotines (16) are slidably connected to the rear of the operating table (1).

3. The surface embossing device for producing resinous tiles according to claim 2, characterized in that: The cutter (14) has a U-shaped structure.

4. The surface embossing device for producing resinous tiles according to claim 2, characterized in that: Both sides of the extrusion block (15) are inclined surfaces.

5. The surface embossing device for resin tile production as described in claim 1, characterized in that: It also includes a feeding assembly, which includes a feeding clamp (5), a vacuum suction cup (51), a rotating shaft (6), a torsion spring (7), a common gear (12), and a missing gear (13). The upper part of the operating table (1) is rotatably connected to the rotating shaft (6), and the rear side of the rotating shaft (6) is connected to the feeding clamp (5). The lower sides of the left and right sides of the feeding clamp (5) are connected to two vacuum suction cups (51). The left and right sides of the rotating shaft (6) are connected to the operating table (1) with torsion springs (7). The right side of the reciprocating screw (9) is connected to the common gear (12), and the right side of the rotating shaft (6) is connected to the missing gear (13). The missing gear (13) meshes with the common gear (12).

6. The surface embossing device for resin tile production as described in claim 5, characterized in that: The vacuum suction cup (51) is made of rubber.

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