Fixing device for water turbine shell machining

By designing a fixing device for the machining of the turbine shell, the fixing, rotating and flipping of the machining of the turbine shell is achieved by using a dual-axis motor and gear system, the problem of inconvenient machining of the turbine shell is solved and processing efficiency and convenience are improved.

CN222627508UActive Publication Date: 2025-03-18DEYANG JIAMINGYUAN MACHINERY CO LTD
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Patent Information

Application Number
CN202421237496.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-03-18
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

During the processing of the turbine shell, the volute-shaped shape is not easy to clamp and fix, which leads to inconvenience in processing and requires frequent rotation or adjustment of the operating position, which increases labor cumbersome.

Method used

A fixed device for machining of the turbine shell is designed, including platforms, vertical plates, support members, dual-axis motors, screws and gears. The screws and gear systems are driven by the dual-axis motor to achieve centralized fixation and flexible rotation and flip of the turbine shell.

Benefits of technology

The stable centering fixation of the turbine shell is achieved, which facilitates subsequent processing and flexible rotation and flip of the turbine shell is achieved through motor drive, which improves processing convenience and saves human resources.

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Abstract

The fixing device is applied to the field of water turbine shell machining and is characterized in that a first vertical plate and a second vertical plate are arranged on the two sides of the top of a platform respectively, bearing pieces are arranged on one side of the first vertical plate and one side of the second vertical plate, moving pieces are arranged on the tops of the bearing pieces, and the moving pieces are arranged on the top of the platform. A double-shaft motor is fixedly installed in the platform, the output end of the double-shaft motor is fixedly sleeved with a screw rod through a coupler, when the water turbine shell needs to be machined, rotation of the water turbine shell is achieved through operation of the first rotating motor, and an operator can conveniently adjust and machine the surface of the water turbine shell; and meanwhile, overturning of the water turbine shell can be achieved through operation of a second rotating motor, the machining flexibility of the water turbine shell is achieved through the structure, meanwhile, the machining convenience of the water turbine shell is further improved, and manpower loss is reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of water turbine shell processing, in particular to a fixing device for water turbine shell processing. Background Art

[0002] A water turbine is a power machine that converts the energy of water flow into rotational mechanical energy. It belongs to the turbine machinery among fluid machinery. Most modern water turbines are installed in hydropower stations to drive generators to generate electricity. In a hydropower station, water from an upstream reservoir is led to the water turbine through a water diversion pipe, which drives the turbine runner to rotate and drives the generator to generate electricity. The water that has done work is discharged downstream through the tailwater pipe. The higher the water head and the greater the flow rate, the greater the output power of the water turbine. In the production and processing of the water turbine casing, due to the volute shape of the water turbine casing, it is not easy to clamp and fix the casing. Therefore, there will be some inconveniences in the processing of the water turbine casing. At the same time, during the processing, the external shape of the water turbine requires the water turbine to be rotated or the position of the operator to be adjusted, which makes the processing of the water turbine more labor-intensive. Utility Model Content

[0003] The utility model aims to provide a fixing device for processing a turbine casing, which has the advantages of realizing the centering fixation of the turbine casing, facilitating the operator to adjust and process the surface of the turbine casing, and realizing the function of turning over the turbine casing.

[0004] The above technical objectives of the utility model are achieved through the following technical solutions: a fixing device for processing a turbine casing, comprising a platform, wherein two sides of the top of the platform are respectively provided with a vertical plate 1 and a vertical plate 2, one side of the vertical plate 1 and the vertical plate 2 are both provided with a supporting member, and a moving member is provided on the top of the supporting member, a dual-axis motor is fixedly installed inside the platform, the output ends of the dual-axis motor are fixedly sleeved with a screw through a coupling, the surface of the screw is threadedly connected with a threaded block, one side of the two supporting members is fixedly installed with a rod body 1 that penetrates into the interior of the vertical plate 1 and the vertical plate 2 respectively, a gear 1 is fixedly sleeved on the surface of the rod body 1 located in the vertical plate 2, and a gear 2 is meshed on the surface of the gear 1, a base is provided at the bottom of the platform, a connecting rod that penetrates into the interior of the base and is rotatably connected to the base is fixedly installed at the bottom of the platform, a worm gear is fixedly sleeved on the surface of the connecting rod, and a worm gear is meshed on the surface of the worm gear.

[0005] The above technical solution is adopted: when fixing the turbine casing, the dual-axis motor is preferentially operated so that the dual-axis motor drives the screw to rotate. At this time, the threaded block connected to the screw thread will respectively drive the vertical plate 1 and the vertical plate 2 to move. The two screws are designed with reverse threads, which will cause the vertical plate 1 and the vertical plate 2 to move in opposite directions. After the supporting member is driven to the appropriate position, the impeller casing is placed between the two supporting members, and then the tightening knob is rotated to make the moving member approach the supporting member. At this time, the fixing of the turbine casing is completed. The centering fixing of the turbine casing is completed by this structure, so as to facilitate subsequent processing. At the same time, when the turbine casing needs to be processed, the rotation of the turbine casing will be realized by the operation of the rotating motor 1, which is convenient for the operator to adjust the surface of the turbine casing, bringing convenience to the operator's processing. At the same time, the turning of the turbine casing can be realized by the operation of the rotating motor 2. This structure realizes the flexibility of the turbine casing processing, and further improves the processing convenience of the turbine casing, saving manpower loss.

[0006] The utility model is further configured that a tightening knob is provided on the top of the moving part, which penetrates through the moving part and is connected to the inner thread of the supporting part.

[0007] By adopting the above technical solution, by rotating the tightening knob, the progressive movement inside the supporting member is achieved, so that the moving member approaches the supporting member.

[0008] The utility model is further configured such that the two threaded blocks are respectively fixedly connected to the vertical plate 1 and the vertical plate 2.

[0009] The above technical solution is adopted: the movement of the two threaded blocks can respectively drive the vertical plate one and the vertical plate two through the fixed connection.

[0010] The utility model is further configured that a sliding block is fixedly installed at the bottom of the threaded block, and sliding grooves for cooperating with the sliding block are provided on both sides of the inside of the platform.

[0011] The above technical solution is adopted: the sliding connection between the slider and the slide groove is used in conjunction with the threaded block for movement and guidance inside the platform.

[0012] The utility model is further configured that the interior of the second gear is fixedly sleeved with a rod body 2 which is rotatably connected to the interior of the second vertical plate.

[0013] The above technical solution is adopted: the second gear is supported by the second rod body, and the second gear is smoothly rotated by the bearing.

[0014] The utility model is further configured that a second rotary motor is fixedly mounted on one side of the second vertical plate, and an output end of the second rotary motor is fixedly sleeved with the second rod body via a coupling.

[0015] By adopting the above technical solution, the operation of the rotating motor 2 will drive the rod body 2 to rotate.

[0016] The utility model is further configured that a rotary motor 1 is fixedly installed inside the base, and an output end of the rotary motor 1 is fixedly sleeved with one end of a worm through a coupling.

[0017] Adopting the above technical solution: by rotating the motor one, the worm one will be driven to rotate.

[0018] The utility model is further configured that the top of the base is rotatably connected with a ball that contacts the bottom of the platform, and the bottom of the base is fixedly installed with a foot pad.

[0019] The above technical solution is adopted: the friction between the bottom of the platform and the base is reduced by the ball bearings, and the foot pads support the base.

[0020] In summary, the utility model has the following beneficial effects:

[0021] 1. When fixing the turbine casing, the utility model preferentially runs the dual-shaft motor so that the dual-shaft motor drives the screw to rotate. At this time, the threaded block connected to the screw thread will drive the vertical plate 1 and the vertical plate 2 to move respectively. The two screws are designed with reverse threads, which will make the vertical plate 1 and the vertical plate 2 move in opposite directions. After the supporting member is driven to an appropriate position, the impeller casing is placed between the two supporting members, and then the tightening knob is rotated to make the moving member approach the supporting member. At this time, the fixing of the turbine casing is completed. The centering fixing of the turbine casing is completed through this structure, which is convenient for subsequent processing;

[0022] 2. When the turbine casing needs to be processed, the utility model can realize the rotation of the turbine casing by rotating the motor one, which is convenient for the operator to adjust the surface of the turbine casing and brings convenience to the operator's processing. At the same time, the turbine casing can be flipped by rotating the motor two. This structure realizes the flexibility of turbine casing processing, further improves the convenience of turbine casing processing, and saves manpower loss. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0024] Figure 2 It is a front view cross-sectional schematic diagram of the utility model;

[0025] Figure 3 It is an enlarged top view schematic diagram of the worm wheel and the worm of the utility model.

[0026] Figure numerals: 1. base; 2. platform; 3. vertical plate 1; 4. vertical plate 2; 5. supporting member; 6. tightening knob; 7. moving member; 8. dual-axis motor; 9. screw; 10. slider; 11. slide groove; 12. rotating motor 1; 13. connecting rod; 14. worm gear; 15. worm; 16. rod body 1; 17. gear 1; 18. gear 2; 19. rod body 2; 20. rotating motor 2; 21. ball bearing; 22. foot pad; 23. threaded block. DETAILED DESCRIPTION

[0027] The utility model is further described in detail below in conjunction with the accompanying drawings.

[0028] Embodiment 1:

[0029] refer to Figure 1 and Figure 2 A fixing device for processing a turbine casing comprises a platform 2, a vertical plate 1 3 and a vertical plate 2 4 are respectively arranged on both sides of the top of the platform 2, a support member 5 is arranged on one side of the vertical plate 1 3 and the vertical plate 2 4, a moving member 7 is arranged on the top of the support member 5, a double-shaft motor 8 is fixedly installed inside the platform 2, a screw rod 9 is fixedly sleeved at the output end of the double-shaft motor 8 through a coupling, a threaded block 23 is threadedly connected to the surface of the screw rod 9, and when fixing the turbine casing, the double-shaft motor 8 is preferentially operated so that the double-shaft motor 8 drives the screw rod 9 to move forward. The screw block 23 threadedly connected with the screw rod 9 will respectively drive the vertical plate 1 3 and the vertical plate 2 4 to move. The two screw rods 9 are designed with reverse threads, which will make the vertical plate 1 3 and the vertical plate 2 4 move in opposite directions. After the supporting member 5 is driven to the appropriate position, the impeller casing is placed between the two supporting members 5, and then the tightening knob 6 is rotated to make the moving member 7 approach the supporting member 5. At this time, the fixing of the turbine casing is completed. The centering fixing of the turbine casing is completed through this structure to facilitate subsequent processing.

[0030] refer to Figure 1 A tightening knob 6 is provided on the top of the moving part 7, which passes through the moving part 7 and is threadedly connected to the inner part of the supporting part 5. By rotating the tightening knob 6, the moving part 7 can be advanced inside the supporting part 5, so that the moving part 7 is close to the supporting part 5.

[0031] refer to Figure 2 The two threaded blocks 23 are fixedly connected to the vertical plate 1 3 and the vertical plate 2 4 respectively. Through the fixed connection, the movement of the two threaded blocks 23 can drive the vertical plate 1 3 and the vertical plate 2 4 respectively.

[0032] refer to Figure 2 A slider 10 is fixedly installed at the bottom of the threaded block 23, and sliding grooves 11 for cooperating with the slider 10 are provided on both sides of the platform 2. Through the sliding connection between the slider 10 and the sliding groove 11, the threaded block 23 is used for moving and guiding inside the platform 2.

[0033] Brief description of the use process: When fixing the turbine casing, the dual-axis motor 8 is operated first, so that the dual-axis motor 8 drives the screw 9 to rotate. At this time, the threaded block 23 threadedly connected to the screw 9 will drive the vertical plate 1 3 and the vertical plate 2 4 to move respectively. The two screws 9 are designed with reverse threads, which will cause the vertical plate 1 3 and the vertical plate 2 4 to move in opposite directions. Through the sliding connection between the slider 10 and the slide groove 11, the threaded block 23 is used for moving and guiding inside the platform 2. After the supporting member 5 is driven to the appropriate position, the impeller casing is placed between the two supporting members 5, and then the tightening knob 6 is rotated to realize the progressive advancement of the tightening knob 6 inside the supporting member 5, so that the moving member 7 is close to the supporting member 5. At this time, the fixing of the turbine casing is completed. The centering fixation of the turbine casing is completed through this structure to facilitate subsequent processing.

[0034] Embodiment 2:

[0035] refer to Figure 1 , Figure 2 and Figure 3 A fixing device for processing a turbine casing comprises a platform 2, one side of two supporting members 5 are fixedly installed with a rod body 16 respectively penetrating into the interior of a vertical plate 1 3 and a vertical plate 2 4, a gear 17 is fixedly sleeved on the surface of the rod body 16 located inside the vertical plate 2 4, and a gear 2 18 is meshed on the surface of the gear 17, a base 1 is provided at the bottom of the platform 2, a connecting rod 13 penetrating into the interior of the base 1 and rotatably connected to the base 1 is fixedly installed at the bottom of the platform 2, a worm gear 14 is fixedly sleeved on the surface of the connecting rod 13, and a worm 15 is meshed on the surface of the worm gear 14, when it is necessary to process the turbine casing, the rotation of the turbine casing can be realized by the operation of a rotating motor 12, which is convenient for operators to adjust and process the surface of the turbine casing, bringing convenience to the operators, and at the same time, the turning of the turbine casing can be realized by the operation of a rotating motor 20, the structure realizes the flexibility of turbine casing processing, and further improves the processing convenience of the turbine casing, saving manpower loss.

[0036] refer to Figure 2 The gear 2 18 is fixedly sleeved with a rod body 2 19 rotatably connected to the interior of the vertical plate 2 4 , the gear 2 18 is supported by the rod body 2 19 , and the gear 2 18 is smoothly rotated by the bearing.

[0037] refer to Figure 2 A rotating motor 20 is fixedly installed on one side of the vertical plate 4, and the output end of the rotating motor 20 is fixedly sleeved with the rod body 19 through a coupling. The operation of the rotating motor 20 will drive the rod body 19 to rotate.

[0038] refer to Figure 2A rotating motor 12 is fixedly installed inside the base 1. The output end of the rotating motor 12 is fixedly connected with one end of the worm 15 through a coupling. The operation of the rotating motor 12 will drive the worm 15 to rotate.

[0039] refer to Figure 2 The top of the base 1 is rotatably connected with a ball bearing 21 in contact with the bottom of the platform 2, and a foot pad 22 is fixedly installed at the bottom of the base 1. The ball bearing 21 reduces the friction between the bottom of the platform 2 and the base 1, and the foot pad 22 supports the base 1.

[0040] Brief description of the use process: When the turbine casing needs to be processed, the operation of the rotating motor 12 will drive the worm 15 to rotate. At this time, the worm wheel 14 meshing with the worm 15 will realize synchronous rotation, and drive the connecting rod 13 and the platform 2 to rotate, so as to realize the rotation of the turbine casing, which is convenient for the operator to adjust the surface of the turbine casing and bring convenience to the operator's processing. At the same time, the operation of the rotating motor 20 can drive the rod body 2 19 and the gear 2 18 to rotate. At this time, the gear 17 meshing with the gear 2 18 will be rotated synchronously. At the same time, the gear 17 drives the rod body 16 and the turbine casing to flip. This structure realizes the flexibility of turbine casing processing, and further improves the processing convenience of the turbine casing, saving manpower loss.

[0041] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.

Claims

1. A fixing device for processing a turbine casing, comprising a platform (2), characterized in that: A vertical plate 1 (3) and a vertical plate 2 (4) are respectively provided on both sides of the top of the platform (2), and a supporting member (5) is provided on one side of each of the vertical plates 1 (3) and 2 (4), and a moving member (7) is provided on the top of the supporting member (5). A dual-axis motor (8) is fixedly installed inside the platform (2), and the output ends of the dual-axis motor (8) are fixedly sleeved with a screw rod (9) through a coupling, and the surface of the screw rod (9) is threadedly connected with a threaded block (23), and one side of each of the two supporting members (5) is fixedly installed with a screw rod (23) that penetrates through the vertical plate 1 (3). ) and a rod body (16) inside the vertical plate (4), a gear (17) is fixedly sleeved on the surface of the rod body (16) inside the vertical plate (4), a gear (18) is meshed on the surface of the gear (17), a base (1) is provided at the bottom of the platform (2), a connecting rod (13) is fixedly installed at the bottom of the platform (2) and passes through the inside of the base (1) and is rotatably connected to the base (1), a worm gear (14) is fixedly sleeved on the surface of the connecting rod (13), and a worm gear (15) is meshed on the surface of the worm gear (14).

2. A fixing device for processing a turbine casing according to claim 1, characterized in that: A tightening knob (6) is provided on the top of the moving member (7), which passes through the moving member (7) and is threadably connected to the inner part of the supporting member (5).

3. A fixing device for processing a turbine casing according to claim 1, characterized in that: The two threaded blocks (23) are respectively fixedly connected to the first vertical plate (3) and the second vertical plate (4).

4. A fixing device for processing a turbine casing according to claim 1, characterized in that: A sliding block (10) is fixedly mounted on the bottom of the threaded block (23), and sliding grooves (11) for cooperating with the sliding block (10) are provided on both sides of the interior of the platform (2).

5. The fixing device for processing a turbine casing according to claim 1, characterized in that: The interior of the second gear (18) is fixedly sleeved with a second rod body (19) which is rotatably connected to the interior of the second vertical plate (4).

6. A fixing device for processing a turbine casing according to claim 5, characterized in that: A second rotary motor (20) is fixedly mounted on one side of the second vertical plate (4), and the output end of the second rotary motor (20) is fixedly sleeved with the second rod body (19) via a coupling.

7. A fixing device for processing a turbine casing according to claim 1, characterized in that: A rotary motor (12) is fixedly installed inside the base (1), and the output end of the rotary motor (12) is fixedly sleeved with one end of a worm (15) via a coupling.

8. The fixing device for processing a turbine casing according to claim 1, characterized in that: The top of the base (1) is rotatably connected to a ball (21) in contact with the bottom of the platform (2), and a foot pad (22) is fixedly installed on the bottom of the base (1).