Cleaning device for aluminum plate strip stretch bending and straightening machine

By designing a rotatable jet tube and adjusting the angle of the fan nozzle, the corrosion problem of alkali liquid caused by centralized jetting of cleaning liquid in the prior art is solved, and the cleaning quality of aluminum plates is improved.

CN222631567UActive Publication Date: 2025-03-18NORTHEAST LIGHT ALLOY CO LTD
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Patent Information

Application Number
CN202421002668.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-09
Publication Date
2025-03-18
Estimated Expiration
2034-05-09

AI Technical Summary

Technical Problem

When the existing aluminum plate belt bending straightener cleaning device is shut down for inspection, the residual pressure in the nozzle leads to concentrated injection of cleaning liquid, which easily causes point-like alkali corrosion to the surface of the aluminum plate and affects the cleaning quality.

Method used

A cleaning device including a liquid storage tank and several injection units is designed. The injection unit is composed of a rotatable injection tube, a swing cylinder, a bearing seat and a sector-shaped nozzle. The injection tube is rotatable, and the angle between the axis of the sector-shaped nozzle and the aluminum plate can be adjusted to 90° to avoid concentrated injection of the cleaning liquid.

Benefits of technology

It effectively avoids the corrosion of the alkali liquid on the surface of the aluminum plate, improves the cleaning quality, meets the quality requirements of aluminum plate production, and simplifies the structure and operation of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cleaning device, in particular to a cleaning device for an aluminum plate and strip stretch-bending straightener, and aims to solve the problem that the production quality cannot be met due to the fact that the surface of an aluminum plate is easily corroded by alkali liquor when the aluminum plate is cleaned in the prior art. The aluminum plate cleaning device is simple in structure and convenient to operate, the fan-shaped nozzles on the upper surface and the lower surface of the aluminum plate spray cleaning liquid to clean the aluminum plate in the cleaning process of the aluminum plate, the oscillating cylinder drives the rotatable spraying pipe to rotate during shutdown inspection, the included angles between the axes of the fan-shaped nozzles on the upper surface and the lower surface of the aluminum plate and the aluminum plate are 90 degrees, and the aluminum plate can be cleaned conveniently. And spraying holes of the fan-shaped nozzles all deviate from the upper surface and the lower surface of the aluminum plate, so that the cleaning liquid is prevented from being intensively sprayed to a certain area of the aluminum plate, and the technical problem of alkali liquor corrosion in the cleaning process of the aluminum plate is solved. The utility model belongs to the technical field of aluminum plate strip cleaning.
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Description

Technical Field

[0001] The utility model relates to a cleaning device, in particular to a cleaning device for an aluminum plate strip bending and straightening machine, belonging to the technical field of aluminum plate strip cleaning. Background Art

[0002] The 1950mm stretch-bending straightening machine is a key equipment in the plate and strip plant. Therefore, the stretching and straightening of aluminum alloy coils have become an important part of the production process of the plate and strip plant. After stretching and straightening, the surface of the aluminum plate needs to be cleaned with an alkaline cleaning solution with a pH value greater than 10 to remove dirt and residues on the surface of the aluminum plate.

[0003] In order to check the cleaning quality, the machine needs to be temporarily stopped during the cleaning process to check whether the aluminum plate is cleaned. However, due to the fixed nozzle inside the existing cleaning device, there is still residual pressure in the nozzle when the machine is stopped. The cleaning liquid is directly sprayed on a certain area of ​​the aluminum plate, which can easily cause point-like alkaline corrosion on the surface of the aluminum plate, and thus cannot meet the production quality of the aluminum plate.

[0004] In summary, how to propose a cleaning device to address the above technical issues has become an urgent problem to be solved by technicians in this field. Utility Model Content

[0005] The utility model aims at the above-mentioned deficiencies of the prior art and provides a cleaning device for an aluminum plate strip bending and straightening machine.

[0006] The technical solution of the utility model is: a cleaning device for an aluminum plate strip bending and straightening machine, comprising a liquid storage tank and a plurality of spray units.

[0007] The liquid storage box is provided with a plurality of groups of mounting holes and long strip holes for aluminum plates to pass through, and a supporting plate is fixedly connected to the liquid storage box.

[0008] The spraying unit is arranged on two surfaces of the aluminum plate, and comprises a rotatable spraying pipe, a swing cylinder, two bearing seats and two spraying pipe transparent covers.

[0009] The rotatable spray pipe is coaxially arranged with the mounting hole, one end of the rotatable spray pipe is closed, and a quick connector is installed at the other end of the rotatable spray pipe. A V-shaped drainage groove and a plurality of connecting sleeves are fixedly connected to the rotatable spray pipe, and the V-shaped drainage groove and the connecting sleeves are arranged at 180° on the circumferential surface of the rotatable spray pipe. The length direction of the V-shaped drainage groove is parallel to the axial direction of the rotatable spray pipe, the axes of the plurality of connecting sleeves are perpendicular to the axis of the rotatable spray pipe, and the plurality of connecting sleeves are arranged at equal intervals along the axial direction of the rotatable spray pipe, and each connecting sleeve is installed with a fan-shaped nozzle.

[0010] The bearing seat and the spray pipe cover are both sleeved on the rotatable spray pipe, the seat body of the bearing seat is fixedly connected with the support plate, and the spray pipe cover is connected with the liquid storage tank through screws.

[0011] The swing cylinder is fixedly connected to the closed end of the rotatable injection pipe, and the cylinder body of the swing cylinder is fixedly connected to the support plate.

[0012] Furthermore, the diameter of the mounting hole on the liquid storage tank is larger than the sum of the diameter of the rotatable spray pipe and the length of the connecting sleeve.

[0013] Compared with the prior art, the utility model has the following effects:

[0014] 1. The utility model has a simple structure and is easy to operate. During the cleaning process of the aluminum plate, the fan-shaped nozzles on the upper and lower surfaces of the aluminum plate spray cleaning liquid to clean the aluminum plate. When the machine is stopped for inspection, the swing cylinder 2 drives the rotatable spray pipe 1 to rotate. The angles between the axes of the fan-shaped nozzles on the upper and lower surfaces of the aluminum plate and the aluminum plate are both 90°, and the spray holes of the fan-shaped nozzles are away from the upper and lower surfaces of the aluminum plate, thereby avoiding the cleaning liquid from being concentrated on a certain area of ​​the aluminum plate, and solving the technical problem of alkali corrosion of the aluminum plate during the cleaning process.

[0015] 2. The structure of the utility model is stable and reliable. After actual production tests, the cleaning quality is qualified and meets the quality requirements. The transmission method is accurate and reliable, and the installation and maintenance are simple and easy, which has good promotion value. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is an axonometric drawing of the utility model;

[0017] Figure 2 It is the front view of the utility model;

[0018] Figure 3 is a schematic cross-sectional view of a rotatable jet pipe 1 and a V-shaped drain groove 1-1;

[0019] Figure 4 It is a schematic diagram of the utility model when in use;

[0020] Figure 5 It is a schematic diagram of the utility model when it is shut down.

[0021] In the figure: 1. rotatable spray pipe; 1-1. V-shaped drain groove; 1-2. connecting sleeve; 1-3. quick connector; 2. swing cylinder; 3. bearing seat; 6. liquid storage tank; 6-1. support plate; 7. spray pipe cover. DETAILED DESCRIPTION

[0022] In order to make the purpose, features and advantages of the present invention more obvious and understandable, the technical solution in the present embodiment will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0023] Specific implementation method 1: Combination Figures 1 to 5 To describe this embodiment, a cleaning device for an aluminum plate and strip bending and straightening machine in this embodiment includes a liquid storage tank 6 and a plurality of spray units.

[0024] The liquid storage box 6 is provided with a plurality of groups of mounting holes and long holes for aluminum plates to pass through, and a support plate 6 - 1 is fixedly connected to the liquid storage box 6 .

[0025] The spray unit is arranged on two surfaces of the aluminum plate, and the spray unit comprises a rotatable spray pipe 1, a swing cylinder 2, two bearing seats 3 and two spray pipe transparent covers 7.

[0026] The rotatable spray pipe 1 is coaxially arranged with the mounting hole, one end of the rotatable spray pipe 1 is closed, and the other end of the rotatable spray pipe 1 is installed with a quick connector 1-3, and the quick connector 1-3 is connected to the cleaning liquid supply pipeline; a V-shaped drainage groove 1-1 and a plurality of connecting sleeves 1-2 are fixedly connected to the rotatable spray pipe 1, and the V-shaped drainage groove 1-1 and the connecting sleeves 1-2 are arranged at 180° on the circumferential surface of the rotatable spray pipe 1, and the length direction of the V-shaped drainage groove 1-1 is parallel to the axial direction of the rotatable spray pipe 1, and the axes of the plurality of connecting sleeves 1-2 are perpendicular to the axis of the rotatable spray pipe 1, and the plurality of connecting sleeves 1-2 are arranged at equal intervals along the axial direction of the rotatable spray pipe 1, and each connecting sleeve 1-2 is installed with a fan-shaped nozzle, preferably, the fan-shaped nozzle is an HVV standard fan-shaped nozzle, and the cumulative sum of the spraying widths of the plurality of fan-shaped nozzles is greater than the width of the aluminum plate. In this way, the cleaning surface is greater than the width of the cleaned aluminum plate, ensuring that the material is effectively cleaned at every location in the width direction, so as to improve the cleaning quality of the aluminum plate surface.

[0027] The bearing seat 3 and the injection pipe cover 7 are both mounted on the rotatable injection pipe 1, and the seat body of the bearing seat 3 is fixedly connected to the support plate 6-1. In this arrangement, the rotatable injection pipe 1 is rotatably connected to the support plate 6-1 through the bearing seat 3, and the injection pipe cover 7 is connected to the liquid storage tank 6 by screws.

[0028] The swing cylinder 2 is fixedly connected to the closed end of the rotatable spray pipe 1, and the cylinder body of the swing cylinder 2 is fixedly connected to the support plate 6-1. With such an arrangement, the swing cylinder 2 can drive the rotatable spray pipe 1 to rotate.

[0029] In this embodiment, the V-shaped drainage groove 1 - 1 is connected to the rotatable spray pipe 1 by welding, and the length of the V-shaped drainage groove 1 - 1 is greater than the cumulative sum of the spraying widths of several fan-shaped nozzles.

[0030] In this embodiment, a sealing ring is installed between the inner circumference of the spray pipe cover 7 and the outer circumference of the rotatable spray pipe 1 , so as to ensure that the cleaning liquid will not leak and improve the sealing performance of the liquid storage tank 6 .

[0031] In this embodiment, the angular swing of the swing cylinder 2 is achieved by a pneumatic reversing valve.

[0032] Specific implementation method 2: Combination Figures 1 to 5 In this embodiment, the diameter of the mounting hole on the liquid storage tank 6 is larger than the sum of the diameter of the rotatable spray pipe 1 and the length of the connecting sleeve 1-2, so that it is convenient to disassemble and repair the rotatable spray pipe 1. Other components and connection relationships are the same as those of the first embodiment.

[0033] Specific implementation method three: Combination Figure 1 and Figure 2 To explain this embodiment, in this embodiment, the seat body of the bearing seat 3 and the support plate 6-1 are connected by bolts. Other components and connection relationships are the same as those of the first or second embodiment.

[0034] Specific implementation method four: Combination Figures 1 to 5 This embodiment will be described. In this embodiment, the number of injection units is an even number.

[0035] Furthermore, the number of the connecting sleeves 1-2 is 10 to 15.

[0036] The other components and connection relationships are the same as those of the first, second or third specific implementation modes.

[0037] Specific implementation method five: Combination Figures 1 to 5 To explain this embodiment, the rotatable spray pipe 1, the V-shaped drain groove 1-1, the connecting sleeve 1-2 and the spray pipe cover 7 are all made of stainless steel, which is suitable for the working environment of alkaline cleaning liquid and prolongs the service life.

[0038] The other components and connection relationships are the same as those of the first, second, third or fourth specific implementation modes.

[0039] How it works

[0040] Combination Figures 1 to 5 Explain the working principle of the utility model:

[0041] The aluminum plate passes through one side elevation of the liquid storage tank 6 and comes out from the other side elevation. The aluminum plate is parallel to the horizontal plane, and the injection units are arranged on both surfaces of the aluminum plate. The rotatable injection pipe 1 is coaxially arranged with the mounting hole to enable the rotatable injection pipe 1 to pass through the liquid storage tank 6.

[0042] The swing cylinder 2 can drive the rotatable spray pipe 1 to rotate. The rotatable spray pipe 1 is equipped with a quick connector 1-3. When the rotatable spray pipe 1 rotates, the cleaning liquid supply pipeline connected to the quick connector 1-3 does not rotate, and the fan-shaped nozzle sprays cleaning liquid to clean the two surfaces of the aluminum plate.

[0043] During the cleaning process of the aluminum plate, the angles between the axes of the fan-shaped nozzles on the upper and lower surfaces of the aluminum plate and the aluminum plate are both 45°; when the machine is stopped for inspection, the swing cylinder 2 drives the rotatable spray pipe 1 to rotate, and the angles between the axes of the fan-shaped nozzles on the upper and lower surfaces of the aluminum plate and the aluminum plate are both 90°, and the spray holes of the fan-shaped nozzles are away from the upper and lower surfaces of the aluminum plate.

[0044] The cleaning liquid that continues to be sprayed outward by the fan-shaped nozzle on the upper surface of the aluminum plate due to the residual pressure is received by the V-shaped drainage groove 1-1, and then the cleaning liquid is guided into the liquid storage tank 6 along the V-shaped drainage groove 1-1; the cleaning liquid that continues to be sprayed outward by the fan-shaped nozzle on the lower surface of the aluminum plate due to the residual pressure is directly sprayed onto the bottom plate of the liquid storage tank 6, thereby preventing the cleaning liquid from causing alkaline corrosion to the upper and lower surfaces of the aluminum plate.

[0045] The present invention has been disclosed as above in the form of a preferred embodiment, but it is not intended to limit the present invention. Any simple modification, equivalent changes and modifications made to the above implementation cases by any professional and technical personnel who do not deviate from the content of the technical solution of the present invention and based on the technical essence of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A cleaning device for an aluminum strip bending and straightening machine, characterized in that: It comprises a liquid storage tank (6) and a plurality of injection units; The liquid storage box (6) is provided with a plurality of groups of mounting holes and long holes for aluminum plates to pass through, and a support plate (6-1) is fixedly connected to the liquid storage box (6); The spray unit is arranged on two surfaces of the aluminum plate, and comprises a rotatable spray pipe (1), a swing cylinder (2), two bearing seats (3) and two spray pipe transparent covers (7); The rotatable spray pipe (1) is coaxially arranged with the mounting hole, one end of the rotatable spray pipe (1) is closed, and the other end of the rotatable spray pipe (1) is installed with a quick connector (1-3). The rotatable spray pipe (1) is fixedly connected with a V-shaped drainage groove (1-1) and a plurality of connecting sleeves (1-2). The V-shaped drainage groove (1-1) and the connecting sleeves (1-2) are arranged at 180 degrees on the circumferential surface of the rotatable spray pipe (1). The length direction of the V-shaped drainage groove (1-1) is parallel to the axial direction of the rotatable spray pipe (1). The axes of the plurality of connecting sleeves (1-2) are perpendicular to the axis of the rotatable spray pipe (1). The plurality of connecting sleeves (1-2) are arranged at equal intervals along the axial direction of the rotatable spray pipe (1), and each connecting sleeve (1-2) is installed with a fan-shaped nozzle. The bearing seat (3) and the spray pipe cover (7) are both mounted on the rotatable spray pipe (1), the seat body of the bearing seat (3) is fixedly connected to the support plate (6-1), and the spray pipe cover (7) is connected to the liquid storage tank (6) by screws; The swing cylinder (2) is fixedly connected to the closed end of the rotatable spray pipe (1), and the cylinder body of the swing cylinder (2) is fixedly connected to the support plate (6-1).

2. The cleaning device for an aluminum strip bending and straightening machine according to claim 1 is characterized in that: The diameter of the mounting hole on the liquid storage box (6) is greater than the sum of the diameter of the rotatable spray pipe (1) and the length of the connecting sleeve (1-2).

3. The cleaning device for an aluminum strip bending and straightening machine according to claim 2 is characterized in that: The seat body of the bearing seat (3) is connected to the support plate (6-1) via bolts.

4. The cleaning device for an aluminum strip bending and straightening machine according to claim 3 is characterized in that: The number of the injection units is an even number.

5. The cleaning device for an aluminum strip bending and straightening machine according to claim 4 is characterized in that: The number of the connecting sleeves (1-2) is 10 to 15.

6. The cleaning device for an aluminum strip bending and straightening machine according to claim 5, characterized in that: The rotatable spray pipe (1), the V-shaped drainage groove (1-1), the connecting sleeve (1-2) and the spray pipe cover (7) are all made of stainless steel.