Powder spraying room

By setting up a filter net and filter cartridge in the air inlet duct of the powder spray room, and using spray dust removal and water filtering systems in the treatment box, the problems of poor filtration and dust pollution in the powder spray room are solved, achieving a more efficient powder spraying process and environmental protection.

CN222642365UActive Publication Date: 2025-03-21SHIYAN MEIZIRAN TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421023644.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-11
Publication Date
2025-03-21
Estimated Expiration
2034-05-11

AI Technical Summary

Technical Problem

The existing powder spray room has poor filtration effect when air supply, causing dust to enter the powder spray room, affecting the quality of the coating, and the dust is prone to overflow and pollute the environment.

Method used

A powder spray room is designed, which includes setting up a filter net and a filter cartridge in the air inlet duct, and setting up a water pump, water pipe and spray head in the treatment box. Through the combination of spray dust removal, water filter plate and water filter cotton, multiple filtration and dust removal are achieved.

Benefits of technology

Effectively prevent dust in the air from affecting the powder spray quality, reduce dust overflow, reduce environmental pollution, and improve powder spray efficiency and drying effect by heating wire.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222642365U_ABST
    Figure CN222642365U_ABST
Patent Text Reader

Abstract

An air inlet pipe, an air outlet pipe and an air extractor are arranged on a powder spraying room body, the air inlet pipe comprises a fixed pipe and a movable pipe, a filter screen is arranged on the movable pipe, a fixed ring is arranged on the fixed pipe, a filter plate is arranged on the fixed ring, a plurality of filter cartridges are arranged on the filter plate, and a pressing plate is arranged on the movable pipe. A pressing plate is arranged in the air inlet pipe, a pressing rod is arranged on the pressing plate, a pressing head is arranged on one side of the pressing rod, a treatment box is arranged between the air outlet pipe and the powder spraying room body, a water pump and a water pipe are arranged at the bottom of the treatment box, the water pipe is provided with a spraying head at the top of the treatment box, water filtering plates are arranged in the treatment box, and water filtering cotton is arranged between the water filtering plates. Air entering the powder spraying room body can be filtered in a multiple mode conveniently, dust in the air is prevented from influencing the powder spraying quality, a water tank, a water pipe and a spray head are arranged on one side of the treatment box, spraying dust removal can be conducted on the air conveniently, and the dust is prevented from overflowing into the air and polluting the air.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of automobile parts processing, and more specifically, to a powder spraying room. Background Art

[0002] Powder spraying of automotive parts is a common surface coating process used to give automotive parts ideal appearance and performance characteristics. Electrostatic powder spraying equipment is used to evenly spray powder coating on the surface of parts. Powder coating is usually a powdery substance composed of pigments, resins and additives. Different colors and materials can be selected as needed.

[0003] In the existing technology, the existing powder spraying room cannot efficiently filter the air supplied when supplying air, resulting in dust directly entering the powder spraying room, affecting the quality of coating, and cannot be cleaned conveniently through the filtering device, which reduces the practicality of the air inlet pipe. In the process of powder spraying on the workpiece, when the powder adheres to a certain thickness, under the repulsive effect of the same polarity charge, the workpiece surface no longer absorbs the powder, and the excess powder floats in the air in the powder spraying room. When the powder spraying room is opened, some dust easily flows into the air outside the powder spraying room, causing pollution to the surrounding environment. Utility Model Content

[0004] 1. Technical issues to be solved

[0005] In view of the problems existing in the prior art, the utility model provides a powder spraying room to solve the technical problems mentioned in the background technology that the filtering effect of the air inlet pipe is poor and the dust overflow is easy to pollute the environment.

[0006] (II) Technical solution

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a powder spraying room, comprising a powder spraying room main body, the powder spraying room main body is provided with an air inlet pipe, an air outlet pipe and an exhaust device, the air inlet pipe comprises a fixed pipe and a movable pipe, the movable pipe is provided with a filter screen, the fixed pipe is provided with a fixed ring, the fixed ring is provided with a filter plate, the filter plate is provided with a plurality of filter cartridges, the movable pipe is provided with a clamping plate, the clamping plate is provided with a clamping rod, a clamping head is provided on one side of the clamping rod, a treatment box is provided between the air outlet pipe and the powder spraying room main body, a water pump and a water pipe are provided at the bottom of the treatment box, the water pipe is provided with a nozzle at the top of the treatment box, a water filter plate is provided in the treatment box, and water filter cotton is provided between the water filter plates.

[0008] The utility model is further configured that a pressing spring is provided between the pressing plate and the pressing head, thereby improving the stability of the filter plate on the fixing ring.

[0009] The utility model is further configured such that an insertion ring is provided on the fixed tube, an insertion groove is provided on the movable tube, and a sealing gasket is provided between the insertion ring and the insertion groove, so as to facilitate the installation of the movable tube and the fixed tube, improve the sealing performance and prevent air leakage.

[0010] The utility model is further configured such that one end of the movable tube and the fixed tube are hinged, and a mounting plate is fixedly arranged at the other end, and mounting bolts are arranged between the mounting plates to facilitate the connection and fixation of the movable tube and the fixed tube.

[0011] The utility model is further configured that a maintenance window and a maintenance door are hingedly provided on one side of the processing box through a torsion spring, so as to facilitate cleaning of the water filter plate and the water filter cotton.

[0012] The utility model is further configured that a heating wire is arranged inside the fixed pipe, so as to heat the airflow entering the powder spraying room body.

[0013] The utility model is further configured that the filter plate is provided with an internal threaded cylinder, and the filter cylinder is threadedly connected to the internal threaded cylinder, which is convenient for installing and replacing the filter cylinder.

[0014] The utility model is further configured that an explosion-proof layer is arranged inside the powder spraying room body, thereby improving the explosion-proof performance of the powder spraying room body.

[0015] (III) Beneficial effects

[0016] Compared with the prior art, the utility model provides a powder spraying room with the following beneficial effects:

[0017] 1. By setting the filter net and filter cartridge in the air inlet pipe, it is convenient to perform multiple filtration on the air entering the main body of the powder spraying room to prevent the dust in the air from affecting the quality of powder spraying. By setting the heating wire, it is convenient to heat the air and dry the automobile parts after powder spraying, thereby improving the powder spraying efficiency.

[0018] 2. By arranging a water tank, water pipe and nozzle on one side of the processing box, it is convenient to spray the gas for dust removal to prevent dust from overflowing into the air and polluting the air. By arranging a water filter plate and water filter cotton, it is convenient to filter the water after spraying. By arranging a maintenance window and maintenance door, it is convenient to clean the water filter plate and water filter net.

[0019] 3. By setting up an explosion-proof layer, the material of the explosion-proof layer is set to beryllium bronze metal. The compounds between beryllium bronze metals are relatively stable, have a high melting point, and are not easily oxidized violently. During high-speed impact or friction, the temperature of the surface being acted upon or some detached particles increases, but they cannot undergo violent oxidation reactions with oxygen and other combustible gases, and cannot form an ignition source, thereby improving the explosion-proof characteristics of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the coordination structure of the powder spraying room main body, the air inlet pipe and the air outlet pipe in the utility model;

[0021] Figure 2 This is a schematic diagram of the cross-sectional structure of the air inlet pipe in the utility model;

[0022] Figure 3 for Figure 2 A is a magnified schematic diagram of the local structure;

[0023] Figure 4 This is a schematic diagram of the internal structure of the processing box in the utility model;

[0024] Figure 5 It is a schematic diagram of the coordinated structure of the treatment box, water pump, water pipe and nozzle in the utility model.

[0025] In the figure: 1. Main body of powder spraying room; 2. Air inlet pipe; 3. Air outlet pipe; 4. Fixed pipe; 5. Moving pipe; 6. Filter screen; 7. Fixed ring; 8. Filter plate; 9. Filter cartridge; 10. Clamping plate; 11. Clamping rod; 12. Clamping head; 13. Processing box; 14. Water pump; 15. Water pipe; 16. Nozzle; 17. Water filter plate; 18. Water filter cotton; 19. Clamping spring; 20. Insert ring; 21. Insert groove; 22. Sealing pad; 23. Mounting plate; 24. Mounting bolt; 25. Maintenance window; 26. Maintenance door; 27. Heating wire; 28. Internal threaded cylinder; 29. ​​Explosion-proof layer. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meanings as commonly understood by ordinary technicians in the technical field to which this application belongs.

[0028] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually used in reference to the directions shown in the drawings, or in reference to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually used in reference to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned directions are not used to limit the present invention.

[0029] See also Figure 1-5A powder spraying room comprises a powder spraying room body 1, the powder spraying room body 1 is provided with an air inlet pipe 2, an air outlet pipe 3 and an exhaust device, the air inlet pipe 2 comprises a fixed pipe 4 and a movable pipe 5, a filter screen 6 is provided on the movable pipe 5, a fixed pipe 4 is provided with a fixed ring 7, a filter plate 8 is provided on the fixed ring 7, a plurality of filter cartridges 9 are provided on the filter plate 8, a pressing plate 10 is provided on the movable pipe 5, a pressing rod 11 is provided on the pressing plate 10, a pressing head 12 is provided on one side of the pressing rod 11, a treatment box 13 is provided between the air outlet pipe 3 and the powder spraying room body 1, a water pump 14 and a water pipe 15 are provided at the bottom of the treatment box 13, and the water pipe 15 is provided at the treatment A nozzle 16 is provided on the top of the box 13, a water filter plate 17 is provided in the processing box 13, water filter cotton 18 is provided between the water filter plates 17, a compression spring 19 is provided between the compression plate 10 and the compression head 12, an insertion ring 20 is provided on the fixed tube 4, an insertion groove 21 is provided on the movable tube 5, a sealing gasket 22 is provided between the insertion ring 20 and the insertion groove 21, one end of the movable tube 5 and the fixed tube 4 is hinged, and a mounting plate 23 is fixedly provided at the other end, mounting bolts 24 are provided between the mounting plates 23, a heating wire 27 is provided in the fixed tube 4, an internal threaded tube 28 is provided on the filter plate 8, and the filter tube 9 is threadedly connected with the internal threaded tube 28.

[0030] In this embodiment, an exhaust device is provided in the air inlet pipe 2 and the air outlet pipe 3. The exhaust device adopts an exhaust fan, which is threadedly connected with the filter cartridge 9 through an internal threaded tube 28, so that the filter cartridge 9 can be installed on the filter plate 8, and the filter plate 8 is pressed against the fixed ring 7. The mobile tube 5 is flipped, and the clamping rod 11, the clamping spring 19 and the clamping head 12 on the mobile tube 5 press the filter plate 8 against the fixed ring 7 to stabilize the position of the filter plate 8 and the filter cartridge 9. The mounting plate 23 is connected and fixed by the mounting bolts 24, so that the fixed tube 4 and the mobile tube 5 can be connected. The gas is filtered through the filter screen 6 and the filter cartridge 9. The heating wire 27 is provided to heat the gas and dry the automobile parts after powder spraying.

[0031] See also Figure 4-5 As an implementation of the processing box 13: a maintenance window 25 and a maintenance door 26 are hingedly provided on one side of the processing box 13 through a torsion spring, and an explosion-proof layer 29 is provided inside the powder spraying room body 1.

[0032] More specifically, when exhausting, the exhaust device is connected to the air outlet pipe 3. After the powder-containing gas enters the processing box 13, the water pump 14 is started. The water pump 14 sprays the cleaning liquid through the water pipe 15 and the nozzle 16. The cleaning liquid cleans and absorbs the dust in the dust-containing gas, thereby preventing the dust from overflowing and polluting the air. The sprayed cleaning liquid falls into the water filter plate 17 and the water filter cotton 18, and the cleaning liquid is filtered. By setting the maintenance door 26 and the maintenance window 25, it is convenient to clean the water filter plate 17 and the water filter cotton 18, and promote the recycling of the cleaning liquid. The material of the explosion-proof layer 29 is set to beryllium bronze metal. The compounds between beryllium bronze metals are relatively stable and have a high melting point. It is not easy to oxidize violently. During high-speed impact or friction, the temperature of the surface being acted on or some detached particles increases, but they cannot undergo violent oxidation reactions with oxygen and other combustible gases, and cannot form an ignition source, thereby improving the explosion-proof characteristics of the equipment.

[0033] In summary, when the overall equipment is in use or running: an exhaust device is set in the air inlet pipe 2 and the air outlet pipe 3, and the exhaust device adopts an exhaust fan, which is threadedly connected to the filter cartridge 9 through the internal threaded tube 28, so as to facilitate the installation of the filter cartridge 9 on the filter plate 8, and the filter plate 8 is pressed against the fixed ring 7, and the mobile tube 5 is turned over. The clamping rod 11, the clamping spring 19 and the clamping head 12 on the mobile tube 5 press the filter plate 8 against the fixed ring 7 to stabilize the position of the filter plate 8 and the filter cartridge 9, and the mounting plate 23 is connected and fixed by the mounting bolts 24, so as to facilitate the connection between the fixed tube 4 and the mobile tube 5, and the gas is filtered through the filter screen 6 and the filter cartridge 9, and the heating wire 27 is provided to facilitate the heating of the gas, so as to facilitate the drying of the automobile parts after powder spraying.

[0034] When exhausting, the exhaust device is connected to the air outlet pipe 3. After the powder-containing gas enters the processing box 13, the water pump 14 is started. The water pump 14 sprays the cleaning liquid through the water pipe 15 and the nozzle 16. The cleaning liquid cleans and absorbs the dust in the dust-containing gas, thereby preventing the dust from overflowing and polluting the air. The sprayed cleaning liquid falls into the water filter plate 17 and the water filter cotton 18 to filter the cleaning liquid. By setting the maintenance door 26 and the maintenance window 25, it is convenient to clean the water filter plate 17 and the water filter cotton 18, and promote the recycling of the cleaning liquid. The material of the explosion-proof layer 29 is set to beryllium bronze metal. The compounds between beryllium bronze metals are relatively stable and have a high melting point. It is not easy to oxidize violently. During high-speed impact or friction, the temperature of the surface being acted on or some detached particles increases, but they cannot undergo violent oxidation reactions with oxygen and other combustible gases, and cannot form an ignition source, thereby improving the explosion-proof characteristics of the equipment.

[0035] In all the schemes mentioned above, the connection between two parts can be selected according to actual conditions by welding, bolt and nut matching connection, bolt or screw connection or other well-known connection methods, which are not described here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the utility model have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the utility model. The scope of the utility model is defined by the attached claims and their equivalents.

Claims

1. A powder spraying room, comprising a powder spraying room body (1), characterized in that: The powder spraying room body (1) is provided with an air inlet pipe (2), an air outlet pipe (3) and an air extraction device, the air inlet pipe (2) comprises a fixed pipe (4) and a movable pipe (5), the movable pipe (5) is provided with a filter screen (6), the fixed pipe (4) is provided with a fixed ring (7), the fixed ring (7) is provided with a filter plate (8), the filter plate (8) is provided with a plurality of filter cartridges (9), the movable pipe (5) is provided with a pressing plate (10), the pressing plate (10) A clamping rod (11) is provided on the top, a clamping head (12) is provided on one side of the clamping rod (11), a processing box (13) is provided between the air outlet pipe (3) and the powder spraying room body (1), a water pump (14) and a water pipe (15) are provided at the bottom of the processing box (13), a nozzle (16) is provided at the top of the processing box (13) by the water pipe (15), a water filter plate (17) is provided in the processing box (13), and water filter cotton (18) is provided between the water filter plates (17).

2. A powder spraying room according to claim 1, characterized in that: A pressing spring (19) is provided between the pressing plate (10) and the pressing head (12).

3. A powder spraying room according to claim 1, characterized in that: The fixed tube (4) is provided with an insertion ring (20), the movable tube (5) is provided with an insertion groove (21), and a sealing gasket (22) is provided between the insertion ring (20) and the insertion groove (21).

4. A powder spraying room according to claim 3, characterized in that: One end of the movable tube (5) and the fixed tube (4) are hinged, and the other end is fixedly provided with a mounting plate (23), and mounting bolts (24) are provided between the mounting plates (23).

5. A powder spraying room according to claim 1, characterized in that: A maintenance window (25) and a maintenance door (26) are hingedly provided on one side of the processing box (13) via a torsion spring.

6. A powder spraying room according to claim 1, characterized in that: A heating wire (27) is arranged inside the fixed tube (4).

7. A powder spraying room according to claim 1, characterized in that: An internal threaded cylinder (28) is provided on the filter plate (8), and the filter cylinder (9) is threadably connected to the internal threaded cylinder (28).

8. A powder spraying room according to claim 1, characterized in that: An explosion-proof layer (29) is provided inside the powder spraying room body (1).