Gluing and framing all-in-one machine with automatic feeding device

By designing an automatic loading device in the glue-coating frame-packing integrated machine, and using conveying machine tools and clamping devices to realize the automatic processing of the frame, the defect of manually placing the frame in the prior art is solved, and production efficiency and safety are improved.

CN222655663UActive Publication Date: 2025-03-21JIANGSU XIEHANG ENERGY TECH CO LTD
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Patent Information

Application Number
CN202420976115.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-08
Publication Date
2025-03-21
Estimated Expiration
2034-05-08

AI Technical Summary

Technical Problem

The existing glue-coating frame-packing machine requires manual placement of frames, which wastes manpower, increases operational risk, takes time, and is difficult to achieve automated production.

Method used

An integrated grease-coating frame-grouping machine with automatic loading device is designed. By setting up a conveyor tool next to the grease-coating frame-grouping machine, and using top beams, support frames, clamping devices and other structures, the automatic gripping, conveying and assembly of the frame is realized.

Benefits of technology

The automatic loading of the glue coating frame machine is realized, saving time, reducing the operating risks and manual labor of staff, and improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a gluing and framing all-in-one machine with an automatic feeding device, which relates to the technical field of photovoltaic module processing, and comprises a gluing and framing machine, a conveying machine tool is arranged beside the gluing and framing machine, vertical columns are arranged at the tops of two opposite sides of the gluing and framing machine and the conveying machine tool, and the vertical columns are connected through a top cross beam. A supporting frame is slidably arranged on the top cross beam and comprises a transverse support and a longitudinal support, long-edge supports are arranged below the two ends of the transverse support, short-edge supports are arranged below the two ends of the longitudinal support, long-edge clamping devices are arranged below the two ends of the long-edge supports, and short-edge clamping devices are arranged below the two ends of the short-edge supports. After the frame to be assembled is driven by the motor to be conveyed to the conveying machine tool, the clamping device is used for clamping, and the frame is automatically conveyed to the gluing frame assembling machine after being clamped, so that automatic feeding is achieved, time is saved, and the danger of manual operation of workers is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic component processing, in particular to a glue coating and frame assembling integrated machine with an automatic feeding device. Background Art

[0002] Since the output voltage of a single solar cell is low, and the electrodes of unpackaged cells are easily detached due to environmental influences, a certain number of single cells must be sealed into photovoltaic modules in series and parallel to avoid corrosion of the battery electrodes and interconnects. In addition, packaging also prevents the battery from breaking, which facilitates outdoor installation. When producing photovoltaic modules, the four sides need to be framed, and a frame assembly machine is required. Before framing, glue needs to be applied to the frame. Therefore, when sealing the frame of the photovoltaic module, the applied sealant is required to be evenly applied on the frame with a certain width, and then the frame is assembled to the photovoltaic module.

[0003] Existing glue coating and framing machines all adopt a manual frame placement method, which requires manual placement on the framing equipment, which not only wastes manpower and products but also increases the risk of workers' operation and is time-consuming, so it is urgently needed to be improved. Utility Model Content

[0004] The purpose of the utility model is to provide a glue coating and frame assembling integrated machine with an automatic feeding device to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a gluing frame assembly machine with an automatic feeding device, comprising a gluing frame assembly machine, a conveyor bed is arranged on one side of the gluing frame assembly machine, columns are respectively arranged on the tops of the two opposite sides of the gluing frame assembly machine and the conveyor bed, top cross beams are fixed on the tops of the two columns, top slide grooves are opened on the top cross beams, a support frame is arranged on the top cross beams, the support frame comprises a transverse support frame and a longitudinal support frame, a long side bracket is respectively fixedly arranged under both ends of the transverse support frame, a long side clamping device is respectively fixedly arranged under both ends of the long side bracket, a short side bracket is respectively fixedly arranged under both ends of the longitudinal support frame, and a short side clamping device is respectively fixedly arranged under both ends of the short side bracket.

[0006] Preferably, two longitudinal slide grooves are formed at the bottom of the longitudinal support frame, and the two short side brackets are respectively arranged in one longitudinal slide groove.

[0007] Preferably, the long side clamping device includes a first telescopic rod connected to the long side bracket, the other end of the first telescopic rod is connected to the first rotating shaft, the other end of the first rotating shaft is connected to the first bracket, the other end of the first bracket is connected to the second rotating shaft, the other end of the second rotating shaft is connected to the steering plate, the other end of the steering plate is connected to the first fixed plate, the first fixed plate is fixedly connected to the first motor below, the bottom of the first motor is connected to the first rack, the first rack is meshed with second gears on both sides, the second gear is connected to the inner side of the second gear, each first gear is meshed with a first clamping block below, and the two first clamping blocks are connected by a first sliding rod.

[0008] Preferably, the short side clamping device includes a second telescopic rod connected to the short side bracket, the other end of the second telescopic rod is connected to the third rotating shaft, the other end of the third rotating shaft is connected to the second bracket, the other end of the second bracket is fixedly connected to the second fixing plate, the top of the other end of the second fixing plate is fixedly provided with a rotating motor, the bottom of the other end of the second fixing plate is fixedly provided with a second motor, the bottom of the second motor is connected to a second rack, the second rack is meshed with fourth gears on both sides, the third gear is connected to the inner side of the fourth gear, each third gear is meshed with a second clamping block, and the two second clamping blocks are connected by a second sliding rod.

[0009] Preferably, a telescopic cylinder is provided between the support frame and the top crossbeam.

[0010] Compared with the prior art, the beneficial effects of the utility model are as follows: the utility model describes a gluing frame assembly machine with an automatic feeding device, by arranging a conveyor bed next to the gluing frame assembly machine, connecting the gluing frame assembly machine and the conveyor bed into a whole through a top crossbeam, thereby realizing automatic feeding, saving time, reducing the operating risks and physical labor of the staff, and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the top view structure of the utility model;

[0012] Figure 2 This is a schematic diagram of the front view structure of the utility model;

[0013] Figure 3 This is an enlarged bottom view of the A-section structure of the utility model before rotation;

[0014] Figure 4 This is an enlarged upward view of the A part structure of the utility model after rotation;

[0015] Figure 5 This is a schematic diagram of the long side clamping device of the utility model;

[0016] Figure 6This is a schematic diagram of the short side clamping device of the utility model;

[0017] In the figure: 1, glue coating frame assembly machine; 2, conveyor bed; 3, top crossbeam; 301, top slide; 4, support frame; 401, horizontal support frame; 4011, long side support; 402, longitudinal support frame; 4021, longitudinal slide; 4022, short side support; 5, column; 6, long side clamping device; 601, first telescopic rod; 602, first rotating shaft; 603, first bracket; 604, second rotating shaft; 605, steering plate; 606, first fixed plate; 60 7. First motor; 608. First rack; 609. First gear; 610. Second gear; 611. First slide bar; 612. First clamp; 7. Short side clamp; 701. Second telescopic rod; 702. Third rotating shaft; 703. Second bracket; 704. Second fixed plate; 705. Rotating motor; 706. Second motor; 707. Second rack; 708. Third gear; 709. Fourth gear; 710. Second slide bar; 711. Second clamp. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] See also Figure 1-6The utility model provides a technical solution: a gluing frame assembly machine with an automatic feeding device, comprising a gluing frame assembly machine 1, a conveyor bed 2 is arranged on one side of the gluing frame assembly machine 1, and a plurality of conveyor belts are arranged on the conveyor bed 2, and claws are arranged on both sides of each conveyor belt to convey the frame to be assembled to the specified position of the conveyor bed; columns 5 are respectively arranged on the tops of the opposite sides of the gluing frame assembly machine 1 and the conveyor bed 2, and top crossbeams 3 are fixed on the tops of the two columns 5, and top slide grooves 301 are opened on the top crossbeams 3, and support frames 4 are arranged on the top crossbeams 3, and the support frames 4 can slide in the top slide grooves 301, and A telescopic cylinder is also provided between the support frame 4 and the top crossbeam 3, so that the support frame 4 can be moved up and down; the support frame 4 includes a transverse support frame 401 and a longitudinal support frame 402, and a long side bracket 4011 is fixedly provided under both ends of the transverse support frame 401, and a long side clamping device 6 is fixedly provided under both ends of the long side bracket 4011, and a short side bracket 4022 is fixedly provided under both ends of the longitudinal support frame 402, and a short side clamping device 7 is fixedly provided under both ends of the short side bracket 4022; the two long side clamping devices 6 and the two short side clamping devices 7 clamp a frame respectively.

[0020] Two longitudinal slide grooves 4021 are formed at the bottom of the longitudinal support frame 402, and the two short side brackets 4022 are respectively arranged in one longitudinal slide groove. The initial positions of the two short side brackets 4022 are at the center of the slide groove, corresponding to the short side frame below; when the frame is transported after clamping, the two short side brackets 4022 move toward the end points in opposite directions in the longitudinal slide groove 4021.

[0021] The long side clamping device 6 comprises a first telescopic rod 601 connected to the long side bracket 4011, the other end of the first telescopic rod 601 is connected to a first rotating shaft 602, and the other end of the first rotating shaft 602 is connected to a first bracket 603. When the first telescopic rod 601 is retracted, the first rotating shaft 602 is pulled to move, and the first rotating shaft 602 rotates, so that the first bracket 603 rotates to a horizontal direction;

[0022] The other end of the first bracket 603 is connected to the second rotating shaft 604, and the other end of the second rotating shaft 604 is connected to the steering plate 605. When the first bracket 603 rotates, the lower steering plate 605 moves together with the second rotating shaft 604 to be in a vertical state. The other end of the steering plate 605 is connected to the first fixed plate 606, and the first fixed plate 606 is fixedly connected to the first motor 607 below. The bottom of the first motor 607 is connected to the first rack 608. The first rack 608 is driven to move by the first motor 607. Both sides of the first rack 608 They are respectively meshed with second gears 610, the inner side of the second gears 610 is connected to the first gear 609, each first gear 609 is meshed with a first clamping block 612 under it, and the two first clamping blocks 612 are connected by a first sliding bar 611. When the first rack 608 moves, it drives the second gears 610 on both sides to rotate, and the second gear 610 drives the first gear 609 to rotate, and the first gear 609 drives the first clamping block 612 below to move. The two first clamping blocks 612 move in opposite directions on the first sliding bar 611, and a clamping effect is achieved when they are close.

[0023] The short side clamping device 7 includes a second telescopic rod 701 connected to the short side bracket 4022, the other end of the second telescopic rod 701 is connected to the third rotating shaft 702, the other end of the third rotating shaft 702 is connected to the second bracket 703, and the other end of the second bracket 703 is fixedly connected to the second fixing plate 704. When the second telescopic rod 701 is retracted, the third rotating shaft 702 is pulled to move, and the second bracket 703 is rotated to the horizontal direction by the rotation of the third rotating shaft 702;

[0024] A rotating motor 705 is fixedly arranged on the top of the other end of the second fixed plate 704, and the rotating motor 705 drives the lower device to rotate 90 degrees. A second motor 706 is fixedly arranged on the bottom of the other end of the second fixed plate 704. A second rack 707 is connected to the bottom of the second motor 706, and the second rack 707 is driven to move by the second motor 706. Fourth gears 709 are respectively meshed and connected on both sides of the second rack 707, and a third gear 708 is connected to the inner side of the fourth gear 709. A second clamping block 711 is meshed and connected below each third gear 708. The two second clamping blocks 711 are connected by a second sliding rod 710. When the second rack 707 moves, the fourth gears 709 on both sides are driven to rotate, and the fourth gear 709 drives the third gear 708 to rotate. The third gear 708 then drives the second clamping block 711 below to move. The two second clamping blocks 708 move in opposite directions on the second sliding rod 710, and a clamping effect is achieved when they are close.

[0025] When the clamping devices have clamped the frame, the top telescopic cylinder drives the support frame 4 to move upward, and moves on the top slide 3 toward the direction of the glue coating frame assembly machine 1. During the movement, the two long-side clamping devices 6 are respectively flipped 90° outward, and the direction of the frame is adjusted for easy assembly; at the same time, the two short-side clamping devices 7 move toward both ends in the longitudinal slide 7021 and rotate 90° clockwise or counterclockwise during movement. After moving to the end point position, they are flipped 90° to opposite sides, and the direction of the frame is adjusted for easy assembly.

[0026] After the support frame 4 is moved into position with the frame to be assembled, the top telescopic cylinder extends downward, the clamping device is released, and the frame to be assembled is placed on the frame assembling devices on the four sides of the gluing frame assembling machine to complete automatic loading.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A glue coating and frame assembly integrated machine with an automatic feeding device, characterized in that: The invention comprises a gluing frame assembly machine (1), a conveyor bed (2) is arranged on one side of the gluing frame assembly machine (1), columns (5) are arranged on the tops of the two opposite sides of the gluing frame assembly machine (1) and the conveyor bed (2), top crossbeams (3) are fixed on the tops of the two columns (5), a top slide groove (301) is opened on the top crossbeam (3), a support frame (4) is arranged on the top crossbeam (3), the support frame (4) comprises a transverse support frame (401) and a longitudinal support frame (402), a long side bracket (4011) is fixedly arranged below the two ends of the transverse support frame (401), a long side clamping device (6) is fixedly arranged below the two ends of the long side bracket (4011), a short side bracket (4022) is fixedly arranged below the two ends of the longitudinal support frame (402), and a short side clamping device (7) is fixedly arranged below the two ends of the short side bracket (4022).

2. The gluing and framing integrated machine with an automatic feeding device according to claim 1, characterized in that: Two longitudinal slide grooves (4021) are formed at the bottom of the longitudinal support frame (402), and the two short side supports (4022) are respectively arranged in one longitudinal slide groove (4021).

3. The gluing and framing integrated machine with an automatic feeding device according to claim 1, characterized in that: The long side clamping device (6) comprises a first telescopic rod (601) connected to the long side bracket (4011); the other end of the first telescopic rod (601) is connected to a first rotating shaft (602); the other end of the first rotating shaft (602) is connected to a first bracket (603); the other end of the first bracket (603) is connected to a second rotating shaft (604); the other end of the second rotating shaft (604) is connected to a steering plate (605); the other end of the steering plate (605) is connected to a first fixed plate (606); a first motor (607) is fixedly connected below the first fixed plate (606); a first rack (608) is connected to the bottom of the first motor (607); second gears (610) are meshedly connected on both sides of the first rack (608); a first gear (609) is connected inside the second gear (610); a first clamping block (612) is meshedly connected below each first gear (609); and the two first clamping blocks (612) are connected via a first sliding rod (611).

4. The gluing and framing integrated machine with an automatic feeding device according to claim 1, characterized in that: The short side clamping device (7) comprises a second telescopic rod (701) connected to the short side bracket (4022); the other end of the second telescopic rod (701) is connected to the third rotating shaft (702); the other end of the third rotating shaft (702) is connected to the second bracket (703); the other end of the second bracket (703) is fixedly connected to a second fixing plate (704); a rotating motor (705) is fixedly arranged at the top of the other end of the second fixing plate (704); a second motor (706) is fixedly arranged at the bottom of the other end of the second fixing plate (704); a second rack (707) is connected to the bottom of the second motor (706); fourth gears (709) are meshedly connected on both sides of the second rack (707); a third gear (708) is connected to the inner side of the fourth gear (709); a second clamping block (711) is meshedly connected to the bottom of each third gear (708); and two second clamping blocks (711) are connected via a second sliding rod (710).

5. The gluing and framing integrated machine with an automatic feeding device according to claim 1, characterized in that: A telescopic cylinder is provided between the support frame (4) and the top crossbeam (3).