Liquid vacuum filling machine
By designing the suction assembly in the liquid vacuum filling machine, the air in the bottle and residual liquid in the liquid injection parts are quickly extracted, and the problems of long filling time and liquid residue in the prior art are solved, thereby improving the filling efficiency and product quality.
Patent Information
- Application Number
- CN202421929220.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-09
- Publication Date
- 2025-05-27
- Estimated Expiration
- 2034-08-09
AI Technical Summary
The existing liquid vacuum filling machines spend a long time waiting for the bottle to be vacuumed during the filling process, and there are often liquid residues at the filling port of the filling machine, resulting in low filling efficiency and waste of liquid.
A liquid vacuum filling machine is designed, including filling assembly, suction assembly and load assembly. The suction assembly quickly extracts air in the bottle and residual liquid in the liquid in the injection part through the injection part and the extraction part, reducing filling time and liquid residue.
By quickly extracting the air in the bottle and residual liquid in the liquid injection parts, the filling speed is significantly accelerated, the liquid dripping from the filling port of the filling machine is reduced, and the filling efficiency and product quality are improved.
Smart Images

Figure CN222907517U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of feed additive filling, in particular to a liquid vacuum filling machine. Background Art
[0002] After the production of liquid feed additives is completed, the liquid can be accurately filled into the corresponding bottle through a vacuum filling machine to reduce the chance of contact between the liquid and the air during filling and prevent liquid leakage.
[0003] However, in the prior art, when the filling machine completes the filling work by evacuating the bottle into a vacuum state and then sucking the liquid to be filled into the bottle, it often takes a long time to wait for the bottle placed in place to be vacuumed, and there is often liquid residue at the filling port of the filling machine. Therefore, a liquid vacuum filling machine is proposed. Utility Model Content
[0004] The purpose of the utility model is to provide a liquid vacuum filling machine.
[0005] The technical solution adopted by the utility model is as follows:
[0006] A liquid vacuum filling machine, comprising a filling assembly capable of accommodating feed additives to be filled so as to prevent them from contacting with the outside air, a suction assembly capable of accelerating the vacuuming process of the bottle on the basis of preventing liquid from dripping at the filling port of the filling machine, and a supporting assembly capable of driving the bottle to be filled to rise and fall in the filling machine, arranged below the suction assembly;
[0007] The suction component includes a liquid injection part that can quantitatively guide the liquid in the filling component, an extraction part that can form negative pressure to suck the residual liquid in the liquid injection part and the air in the bottle to be filled, and a suction part that can quickly extract the air in the extraction part.
[0008] Preferably, the liquid injection component comprises a first valve fixedly connected to the filling assembly, a flow meter is fixedly connected below the first valve, and a perfusion tube is fixedly connected below the flow meter.
[0009] Preferably: the extraction member includes a second valve fixedly connected to one side of the perfusion tube, one side of the second valve is fixedly connected to the first connecting tube, the lower end of the first connecting tube is fixedly connected to the vertical tube, the bottom of the vertical tube is fixedly connected to the tube cover, and the third valve is fixedly installed on the tube cover.
[0010] Preferably, the suction member comprises a second connecting pipe fixedly connected to the upper part of the vertical cylinder, and the upper end of the second connecting pipe is fixedly connected to a pump.
[0011] Preferably, the suction assembly further comprises a pressure gauge fixedly mounted on one side of the vertical cylinder.
[0012] Preferably, the first valve and the second valve are both electric regulating valves.
[0013] The beneficial effects of the utility model are as follows: during the filling process, the air in the bottle after contacting the liquid injection piece can be quickly extracted by pre-pumping the extraction piece to a negative pressure, and at the same time, the extraction piece with negative pressure can extract the residual liquid in the liquid injection piece when the bottle is replaced, thereby accelerating the filling speed of the filling machine and reducing or even eliminating the dripping of liquid from the filling port of the filling machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention, but do not constitute a limitation to the present invention. In the accompanying drawings:
[0015] Figure 1 It is an isometric structural schematic diagram of a liquid vacuum filling machine described in the utility model;
[0016] Figure 2 This is a schematic diagram of the main structure of a liquid vacuum filling machine described in the utility model;
[0017] Figure 3 It is a schematic diagram of the structure of a suction component of a liquid vacuum filling machine described in the utility model;
[0018] Figure 4 It is a schematic diagram of the structure of a supporting component of a liquid vacuum filling machine described in the utility model.
[0019] The following are the descriptions of the reference numerals:
[0020] 1. Filling assembly; 101. Filling machine body; 102. Leveling feet; 103. Liquid inlet pipe; 104. Liquid outlet pipe; 105. Liquid level meter; 2. Suction assembly; 201. First valve; 202. Flow meter; 203. Infusion pipe; 204. Second valve; 205. First connecting pipe; 206. Vertical cylinder; 207. Cylinder cover; 208. Third valve; 209. Second connecting pipe; 210. Pump; 211. Pressure gauge; 3. Support assembly; 301. Cylinder; 302. Liquid collecting box; 303. Asphalt plate; 304. Asphalt frame. DETAILED DESCRIPTION
[0021] In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", etc. are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present utility model, unless otherwise specified, "multiple" means two or more.
[0022] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood by specific circumstances.
[0023] The present invention is further described below by way of embodiments in conjunction with the accompanying drawings.
[0024] like Figure 1-Figure 4 As shown, a liquid vacuum filling machine includes a filling component 1 that can accommodate feed additives to be filled to prevent them from contacting with the outside air. The filling component 1 is provided with a suction component 2 that can accelerate the vacuuming process of the bottle on the basis of avoiding liquid dripping at the filling port of the filling machine. Below the suction component 2, a supporting component 3 is provided that can drive the bottle to be filled to rise and fall in the filling machine.
[0025] In this embodiment: the filling assembly 1 includes a filling machine body 101, a leveling foot 102 is fixedly connected below the filling machine body 101, a liquid inlet pipe 103 is fixedly connected to the liquid inlet end of the filling machine body 101, a liquid outlet pipe 104 is fixedly connected to the liquid outlet end of the filling machine body 101, and a liquid level meter 105 is fixedly installed on the filling machine body 101; the liquid to be filled is accommodated by the filling machine body 101, the height and horizontal degree of the filling machine body 101 are appropriately adjusted by the leveling foot 102, and other liquid injection equipment is connected through the liquid inlet pipe 103 to inject the prepared liquid to be filled into the filling machine body 101, and the liquid to be filled is introduced from the filling machine body 101 to the suction assembly 2 through the liquid outlet pipe 104, and the liquid level of the liquid in the filling machine body 101 is displayed by the liquid level meter 105.
[0026] In this embodiment, the suction component 2 includes a liquid injection part that can quantitatively guide the liquid in the filling component 1, a suction part that can form a negative pressure to suck the residual liquid in the liquid injection part and the air in the bottle to be filled, and a suction part that can quickly extract the air in the suction part. The liquid injection part includes a first valve 201 fixedly connected to the filling component 1, a flow meter 202 is fixedly connected below the first valve 201, and a perfusion pipe 203 is fixedly connected below the flow meter 202. The extraction part includes a second valve 204 fixedly connected to one side of the perfusion pipe 203. , a first connecting pipe 205 is fixedly connected to one side of the second valve 204, a vertical cylinder 206 is fixedly connected to the lower end of the first connecting pipe 205, a cylinder cover 207 is fixedly connected to the lower part of the vertical cylinder 206, a third valve 208 is fixedly installed on the cylinder cover 207, the suction member includes a second connecting pipe 209 fixedly connected to the upper part of the vertical cylinder 206, a pump 210 is fixedly connected to the upper end of the second connecting pipe 209, and the suction assembly 2 also includes a pressure gauge 211 fixedly installed on one side of the vertical cylinder 206; the first valve 201 and the second valve 204 are both electric regulating valves;
[0027] The first valve 201 is used to control the on-off of the liquid from the liquid outlet pipe 104 into the suction component 2 pipeline. The flow meter 202 is used to perform real-time statistics and display of the liquid flow entering the perfusion pipe 203 per unit time. The liquid flowing to the filling machine is led out of the filling machine through the perfusion pipe 203. The second valve 204 is used to control the on-off of the pipeline between the perfusion pipe 203 and the first connecting pipe 205. The second valve 204 and the vertical cylinder 206 are connected through the first connecting pipe 205. After the pump 210 starts working, the air in the container formed by the vertical cylinder 206 and the cylinder cover 207 can be sucked along the second connecting pipe 209. The air pressure in the container is displayed in real time by the pressure gauge 211. The on-off of the air path between the container and the external environment is controlled by the third valve 208.
[0028] In this embodiment: the supporting assembly 3 includes a cylinder 301 fixedly installed on both sides of the filling machine body 101, the telescopic end of the cylinder 301 is fixedly connected to a liquid collecting box 302, the upper part of the liquid collecting box 302 is movably connected to a drain plate 303, and the drain plate 303 is fixedly connected to a drain frame 304; the drain plate 303 and the drain frame 304 are integrally formed with a through groove, the drain frame 304 is a bowl-shaped structure with a central depression, and the axis of the filling tube 203 coincides with the drain frame 304; the liquid collecting box 302 that can accommodate a certain amount of liquid is driven by the cylinder 301 to rise and fall relative to the filling machine body 101, and a small amount of liquid dripping during filling can fall into the liquid collecting box 302 through the drain plate 303 and the drain frame 304, and the bottle to be filled is placed through the drain frame 304 so that the bottle mouth can be quickly aligned with the filling tube 203.
[0029] Working principle: When the liquid vacuum filling machine is installed and used for the production of feed additives, the liquid inlet pipe 103 is connected to the external liquid injection equipment to batch inject the liquid feed additive to be injected into the filling machine body 101 for vacuum filling, and the liquid level meter 105, the first valve 201, the flow meter 202, the second valve 204, the pump 210, the pressure gauge 211, the cylinder 301 and other components are electrically connected to the control device to control the operation of each component in the filling machine and display its operating status;
[0030] Specifically, during filling, the first valve 201 and the second valve 204 should be in the closed state in advance, and the pump 210 should be used to draw the inside of the container formed by the vertical cylinder 206 and the cylinder cover 207 into a vacuum state. This process can be displayed in real time by the pressure gauge 211. When the bottle to be filled is placed centrally on the bitumen frame 304, and the cylinder 301 drives it to move upward along with the liquid collecting box 302 and other parts, so that the filling tube 203 is tightly inserted into the bottle mouth, the second valve 204 can be opened to allow the vacuum state of the extraction part to quickly suck the air in the bottle. When the pressure gauge 211 shows the vacuum state again, the pump 210 can be stopped, the second valve 204 can be closed, and the first valve 201 can be opened to make the filling machine body The liquid in 101 can be drawn into the bottle through the liquid outlet pipe 104, the first valve 201, the flow meter 202, and the filling pipe 203. When the flow meter 202 shows the filling requirement, the first valve 201 can be closed and the cylinder 301 can be reset to the liquid collecting box 302, so that the filled bottle is separated from the filling pipe 203 and falls to the original height, so that the staff can smoothly replace the bottle. During this process, the second valve 204 can be opened and the pump 210 can be operated, so that the vertical cylinder 206 can suck the residual liquid in the filling pipe 203 through the first connecting pipe 205 and the second valve 204. After the new bottle is placed, the second valve 204 can be closed and the pump 210 can be operated to repeat the above filling process;
[0031] During a filling interval, the third valve 208 can be opened after the second valve 204 is opened, so as to discharge the liquid accumulated in the container formed by the vertical cylinder 206 and the cylinder cover 207.
[0032] The preferred embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of technicians in the relevant technical field without departing from the purpose of the present invention.
Claims
1. A liquid vacuum filling machine, characterized in that: The invention comprises a filling assembly (1) capable of containing feed additives to be filled so as to prevent them from contacting with the outside air, the filling assembly (1) being provided with a suction assembly (2) capable of accelerating the process of vacuuming the bottle while preventing liquid from dripping from the filling port of the filling machine, and a supporting assembly (3) capable of driving the bottle to be filled to rise and fall in the filling machine being provided below the suction assembly (2); The suction component (2) comprises a liquid injection part that can quantitatively discharge the liquid in the filling component (1), an extraction part that can form negative pressure to suck the residual liquid in the liquid injection part and the air in the bottle to be filled, and a suction part that can quickly extract the air in the extraction part.
2. A liquid vacuum filling machine according to claim 1, characterized in that: The liquid injection component comprises a first valve (201) fixedly connected to the filling component (1), a flow meter (202) fixedly connected below the first valve (201), and a perfusion pipe (203) fixedly connected below the flow meter (202).
3. A liquid vacuum filling machine according to claim 2, characterized in that: The extraction member comprises a second valve (204) fixedly connected to one side of the perfusion tube (203); a first connecting tube (205) is fixedly connected to one side of the second valve (204); a vertical cylinder (206) is fixedly connected to the lower end of the first connecting tube (205); a cylinder cover (207) is fixedly connected below the vertical cylinder (206); and a third valve (208) is fixedly mounted on the cylinder cover (207).
4. A liquid vacuum filling machine according to claim 3, characterized in that: The suction member comprises a second connecting pipe (209) fixedly connected to the upper part of the vertical cylinder (206), and a pump (210) is fixedly connected to the upper end of the second connecting pipe (209).
5. A liquid vacuum filling machine according to claim 4, characterized in that: The suction assembly (2) further comprises a pressure gauge (211) fixedly mounted on one side of the vertical cylinder (206).
6. The liquid vacuum filling machine according to claim 3, characterized in that: The first valve (201) and the second valve (204) are both electric regulating valves.
Citation Information
Cited By
Liquid vacuum filling machine
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