Device for monitoring bottom state of platinum channel

Abstract

The utility model discloses a device for monitoring the state of the bottom of a platinum channel, and relates to the technical field of glass substrate production, the device comprises a platinum channel, an infrared camera and a driving module, the infrared camera is located in the platinum channel and can monitor and shoot the state and temperature of the bottom of the platinum channel, and the driving module is used for driving the platinum channel. The driving module is installed in the platinum channel, the infrared camera is installed at the driving end of the driving module, and the driving module can drive the infrared camera to reciprocate in the platinum channel. According to the device for monitoring the state of the bottom of the platinum channel, the state of the bottom of the platinum channel is monitored and shot in real time through back-and-forth movement and shooting of the infrared camera. And the production efficiency and the product quality are improved. The system has a wide application prospect in the glass industry, and is helpful for promoting the intelligent and automatic development of the glass manufacturing process.

Description

Technical Field

[0001] The utility model relates to the technical field of glass substrate production, and specifically relates to a device for monitoring the bottom state of a platinum channel. Background Art

[0002] The glass substrate is an important basic material in electronic display devices, and the platinum channel is the core equipment for producing glass substrates. At present, the bottom of the platinum channel can only be viewed through a hand-held pyrometer, which easily leads to the inability to know in time when abnormalities occur at the bottom of the platinum channel, affecting the quality of the glass substrate and the service life of the platinum channel. Content of the Utility Model

[0003] Aiming at the deficiencies of the prior art, the utility model provides a device for monitoring the bottom state of a platinum channel, and solves the problems raised in the above background art.

[0004] To achieve the above purposes, the utility model is realized through the following technical solutions: A device for monitoring the bottom state of a platinum channel, including a platinum channel, further including:

[0005] An infrared camera, which is located inside the platinum channel and can monitor and photograph the state and temperature of the bottom of the platinum channel;

[0006] A driving module, which is installed inside the platinum channel, and the infrared camera is installed at the driving end of the driving module. The driving module can drive the infrared camera to reciprocate inside the platinum channel.

[0007] Further, a feeding port is reserved on one side of the platinum channel, and a discharging port is reserved on the other side. The top of the feeding port is connected with an upper cover.

[0008] Further, the driving module includes brackets installed on both sides inside the platinum channel. The upper parts of the brackets are respectively installed with racks and tracks. The inside of the track is provided with a motor mounting seat and a limiting rod that can move.

[0009] Further, rollers are installed at the bottom ends of the motor mounting seat and the limiting rod. Limiting grooves are reserved on both sides inside the track. Limiting convex columns are connected to both sides of the roller. The roller rolls inside the track. When rolling, the limiting convex column slides inside the limiting groove.

[0010] Further, a driving motor is installed inside the motor mounting seat. The driving end of the driving motor is connected with a transmission shaft through a sprocket transmission member. Gears are installed at both ends of the transmission shaft. The gears are engaged with the racks.

[0011] Further, a thread groove is reserved on the outer part of the transmission shaft. A wire spool seat is threadedly connected to the outer part of the thread groove. A support platform is connected to the upper part of the wire spool seat. One end of the support platform is slidably arranged on the outer part of the limit rod.

[0012] Further, the device for monitoring the bottom state of the platinum channel further includes:

[0013] A cooling module, the cooling module is sleeved on the outer part of the infrared camera. The cooling module is of a transparent structure, and the cooling module can cool the infrared camera in the form of air cooling.

[0014] Further, the cooling module includes a heat insulation cover installed on the driving end of the driving module. An air inlet pipe and an air outlet pipe are respectively connected to the surface of the heat insulation cover, and a reserved hole for the wire harness to pass through is also reserved and opened on the surface of the heat insulation cover.

[0015] Further, the device for monitoring the bottom state of the platinum channel further includes:

[0016] A central control system, the central control system can control the movement of the driving module;

[0017] A remote control system, the remote control system is connected to the central control system and the infrared camera, and the data captured by the infrared camera can be transmitted to the remote control system.

[0018] The present utility model provides a device for monitoring the bottom state of the platinum channel. Compared with the prior art, it has the following beneficial effects:

[0019] The device for monitoring the bottom state of the platinum channel realizes the real-time monitoring and shooting of the bottom state of the platinum channel by the reciprocating movement and shooting of the infrared camera, so as to improve production efficiency and product quality. This system has a wide application prospect in the glass industry and helps to promote the intelligent and automated development of the glass manufacturing process. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 is a schematic structural diagram of the present utility model;

[0021] Figure 2 is a schematic structural diagram of the infrared camera installed on the driving module in the present utility model;

[0022] Figure 3 is a split schematic diagram of the driving module in the present utility model;

[0023] Figure 4 is an assembly schematic diagram of the driving module in the present utility model;

[0024] Figure 5Schematic diagram of the structure where the motor mounting seat and the limiting rod in the present utility model move inside the track through rollers;

[0025] Figure 6 In the present utility model Figure 5 Side view;

[0026] Figure 7 Schematic diagram of the structure of the cooling module in the present utility model;

[0027] Figure 8 Principle block diagram of remote control in the present utility model.

[0028] In the figure: 1, platinum channel; 11, feeding port; 12, discharging port; 13, upper cover; 2, infrared camera; 3, driving module; 31, bracket; 32, rack; 33, track; 34, motor mounting seat; 35, limiting rod; 36, roller; 37, driving motor; 38, sprocket transmission; 39, transmission shaft; 310, gear; 311, thread groove; 312, wire cylinder seat; 313, support platform; 314, limiting groove; 315, limiting convex column; 4, cooling module; 41, heat insulation cover; 42, air inlet pipe; 43, air outlet pipe; 44, reserved hole; 5, central control system; 6, remote control system. Detailed implementation manners

[0029] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0030] Please refer to Figures 1-8, the present utility model provides a technical solution: a device for monitoring the bottom state of a platinum channel, which is composed of a platinum channel 1, an infrared camera 2, a driving module 3, a cooling module 4, a central control system 5 and a remote control system 6. Among them, the infrared camera 2, the driving module 3 and the cooling module 4 are all located inside the platinum channel 1. The infrared camera 2 is installed on the driving end of the driving module 3. The driving module 3 can drive the infrared camera 2 to reciprocate horizontally inside the platinum channel 1, and during this movement, there is also a reciprocating vertical movement. In this way, the infrared camera 2 can more effectively monitor the state and temperature of the bottom of the platinum channel 1. In order to prevent the infrared camera 2 from overheating during operation, the cooling module 4 is installed outside the infrared camera 2. The cooling module 4 is integrally set as a transparent structure, which does not affect the infrared camera 2 to monitor the state and temperature of the bottom of the platinum channel 1. The central control system 5 can control the movement of the driving module 3. The remote control system 6 is connected to the central control system 5 and the infrared camera 2. The data captured by the infrared camera 2 can be transmitted to the remote control system 6;

[0031] Precisely controlled by the remote control system 6, the central control system controls the driving module 3 to make the infrared camera 2 move on the screw. During the movement, the infrared camera 2 monitors and captures the state and temperature of the bottom of the platinum channel 1, so as to achieve the supervision of the bottom of the platinum channel 1. At the same time, the infrared camera 2 is equipped with a cooling module 4, enabling it to continuously work in the high-temperature environment of the platinum channel. This system has a high degree of adaptability and can adapt to changes in different process requirements and production conditions.

[0032] On one side of the platinum channel 1, a feeding port 11 is reserved, and on the other side, a discharging port 12 is reserved. The top of the feeding port 11 is connected with an upper cover 13. Glass can enter the platinum channel 1 through the feeding port 11 and be discharged from the discharging port 12.

[0033] The driving module 3 includes brackets 31 installed on both sides inside the platinum channel 1. Rack bars 32 and tracks 33 are respectively installed on the upper parts of the brackets 31. Inside the track 33, a movable motor mounting base 34 and a limiting rod 35 are provided. At the bottom ends of the motor mounting base 34 and the limiting rod 35, rollers 36 are installed. On both sides inside the track 33, limiting grooves 314 are reserved. On both sides of the roller 36, limiting convex columns 315 are connected. The roller 36 rolls inside the track 33. When rolling, the limiting convex column 315 slides inside the limiting groove 314. Inside the motor mounting base 34, a driving motor 37 is installed. The driving end of the driving motor 37 is connected to a transmission shaft 39 through a sprocket transmission member 38. At both ends of the transmission shaft 39, gears 310 are installed. The gears 310 are engaged with the rack bars 32. Outside the transmission shaft 39, a threaded groove 311 is reserved. A silk cylinder base 312 is threadedly connected to the outside of the threaded groove 311. The upper part of the silk cylinder base 312 is connected to a support platform 313. One end of the support platform 313 is slidably arranged outside the limiting rod 35;

[0034] When the driving module 3 is working, the driving motor 37 used is a servo motor. The driving motor 37 drives the gear 310 to rotate through the sprocket transmission member 38 (the sprocket transmission member 38 includes a driving sprocket, a driven sprocket and a chain), thereby driving the transmission shaft 39 to rotate. The gear 310 is engaged with the rack bar 32. When the gear 310 rotates, the part above the rack bar 32 will move inside the platinum channel 1 as a whole. During the movement, the rollers 36 of the motor mounting base 34 and the limiting rod 35 all move inside the track 33. During the movement, the limiting convex column 315 moves inside the limiting groove 314. During the process of the gear 310 driving the transmission shaft 39 to rotate, since the threaded groove 311 is reserved outside the transmission shaft 39 and the silk cylinder base 312 is threadedly connected to the outside of the threaded groove 311, when the transmission shaft 39 rotates, with the limiting effect of the limiting rod 35, the support platform 313 can move along the direction of the transmission shaft 39, thereby realizing that the infrared camera 2 moves horizontally and longitudinally at the same time, and the movement track is arc-shaped.

[0035] The cooling module 4 can cool the infrared camera 2 in the form of air cooling. The cooling module 4 includes a heat insulation cover 41 installed on the driving end of the driving module 3. An air inlet pipe 42 and an air outlet pipe 43 are respectively connected to the surface of the heat insulation cover 41, and a reserved hole 44 for the wire harness to pass through is also reserved on the surface of the heat insulation cover 41;

[0036] When the cooling module 4 is working, the air inlet pipe 42 is connected to a blowing device. The blowing device blows the cool air into the heat insulation cover 41, thereby cooling the infrared camera 2. The air flow returns through the air outlet pipe 43 and the pipeline.

[0037] It should be noted that:

[0038] 1. The communication wires, power supply wires, and air supply pipelines used in the entire device are all stored and released by an external retracting and releasing device. Therefore, during the reciprocating movement of the infrared camera 2, there is no need to worry about the restrictions of the communication wires, power supply wires, and air supply pipelines;

[0039] 2. Through the design of the pitch of the thread groove 311 and the gears 310 and the rack 32, it can be realized that while the gear 310 travels from one end of the rack 32 to the other end, the bobbin seat 312 moves from one end of the thread groove 311 to the other end. That is to say, when the infrared camera 2 moves horizontally to the end, it also moves longitudinally to the end. Then, the driving motor 37 (servo motor) reverses, and the infrared camera 2 resets.

Claims

1. A device for monitoring the bottom state of a platinum channel, comprising a platinum channel (1), characterized in that: Also includes: An infrared camera (2), the infrared camera (2) being located inside the platinum channel (1) and capable of monitoring and photographing the state and temperature of the bottom of the platinum channel (1); A driving module (3), wherein the driving module (3) is installed inside the platinum channel (1), and the infrared camera (2) is installed at the driving end of the driving module (3), and the driving module (3) is capable of driving the infrared camera (2) to move back and forth inside the platinum channel (1).

2. The device for monitoring the bottom state of a platinum channel according to claim 1, characterized in that: A feed inlet (11) is reserved on one side of the platinum channel (1), and a discharge outlet (12) is reserved on the other side. The top of the feed inlet (11) is connected to an upper cover (13).

3. The device for monitoring the bottom state of a platinum channel according to claim 1, characterized in that: The driving module (3) comprises brackets (31) mounted on both sides of the inside of the platinum channel (1), a rack (32) and a track (33) are mounted on the upper part of the bracket (31), and a movable motor mounting seat (34) and a limit rod (35) are arranged inside the track (33).

4. The device for monitoring the bottom state of a platinum channel according to claim 3, characterized in that: The bottom ends of the motor mounting seat (34) and the limiting rod (35) are both installed with rollers (36), and limiting grooves (314) are reserved on both sides of the interior of the track (33). Both sides of the roller (36) are connected to limiting convex columns (315). The roller (36) rolls inside the track (33), and when rolling, the limiting convex columns (315) slide inside the limiting grooves (314).

5. The device for monitoring the bottom state of a platinum channel according to claim 3, characterized in that: A driving motor (37) is installed inside the motor mounting seat (34); a driving end of the driving motor (37) is connected to a transmission shaft (39) via a sprocket transmission member (38); gears (310) are installed at both ends of the transmission shaft (39); and the gears (310) are meshed with the rack (32).

6. The device for monitoring the bottom state of a platinum channel according to claim 5, characterized in that: A thread groove (311) is reserved on the outside of the transmission shaft (39), and the external thread of the thread groove (311) is connected to a wire drum seat (312). The upper part of the wire drum seat (312) is connected to a support platform (313), and one end of the support platform (313) is slidably arranged on the outside of the limit rod (35).

7. The device for monitoring the bottom state of a platinum channel according to claim 1, characterized in that: Also includes: A cooling module (4), wherein the cooling module (4) is sleeved on the outside of the infrared camera (2), the cooling module (4) is a transparent structure, and the cooling module (4) can cool the infrared camera (2) in the form of air cooling.

8. The device for monitoring the bottom state of a platinum channel according to claim 7, characterized in that: The cooling module (4) comprises a heat insulation cover (41) mounted on the driving end of the driving module (3); the surface of the heat insulation cover (41) is respectively connected to an air inlet pipe (42) and an air outlet pipe (43); and a reserved hole (44) for a wiring harness to pass through is also reserved on the surface of the heat insulation cover (41).

9. The device for monitoring the bottom state of a platinum channel according to claim 1, characterized in that: Also includes: A central control system (5), wherein the central control system (5) is capable of controlling the movement of the drive module (3); A remote control system (6) is connected to the central control system (5) and the infrared camera (2), and data captured by the infrared camera (2) can be transmitted to the remote control system (6).

Images