Automatic book casing system

By designing the slow storage material components and book case fixing components of the automatic book shell system, the problem of unstable delivery of book case is solved, the stable bonding of book case and book core is achieved, and the assembly efficiency is improved.

CN223161551UActive Publication Date: 2025-07-29SHENZHEN AOSHIJIE MASCH EQUIP CO LTD
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Patent Information

Application Number
CN202421854350.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-31
Publication Date
2025-07-29
Estimated Expiration
2034-07-31

AI Technical Summary

Technical Problem

In the existing book assembly equipment, the coordination requirements between the book case conveying mechanism and the feeding mechanism are high, resulting in a decrease in the book case stacking or conveying rate, affecting the assembly efficiency.

Method used

An automatic book shell system is designed, including feeding and conveying components, book shell conveying components, slow storage material components and book shell fixing components. The cache and stable transport of book shells are achieved through slow storage level, ensuring the stability of the glueing process between book shells and book cores.

Benefits of technology

It improves the stability of the book case transportation process, avoids the accumulation and delivery rate of the book case, and improves the book assembly efficiency.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model belongs to the field of book assembling, and particularly relates to an automatic book casing feeding system which comprises a feeding conveying assembly, a feeding conveying assembly, a feeding conveying assembly and a feeding conveying assembly. The book case conveying assembly is used for conveying book cases; the book case fixing assembly is used for fixing the book case to assist in gluing the book case and the book block; the buffer storage assembly is used for conducting buffer storage on the book cases, a buffer storage position used for containing the book cases is arranged on the buffer storage assembly, the buffer storage assembly is further provided with a conveying opening used for conveying the book cases, and the conveying opening communicates with the lower end of the buffer storage position; the bookblock transporting and gluing mechanism is used for transporting the bookblocks and expanding and gluing the bookblocks; according to the book case conveying system, through the buffer storage position of the buffer storage assembly, feeding, buffer storage and conveying of book cases can be achieved, and the stability of the book case conveying process of the system is better.
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Description

Technical Field

[0001] The utility model belongs to the field of book assembly, and particularly relates to an automatic book case covering system. Background Art

[0002] During the process of book assembly and processing, it is necessary to convey the book core and the book case, and then assemble the book case outside the book core and glue the two together.

[0003] As disclosed in a prior patent, a book core and book case conveying, gluing and binding integrated processing device (application number: CN202122579552.0), includes a book core gluing mechanism and a book case in-place station that cooperate with each other. A book pressing mechanism is arranged on one side of the book case in-place station, and a book conveying mechanism is also included. Among them, the book pressing mechanism includes a first pressing mechanism and a second pressing mechanism. The book core and the book case are respectively conveyed by corresponding conveying devices, and the book case waits for the gluing of the book core at the book case in-place station. The book core is conveyed by the book conveying mechanism as a carrier to the book core gluing mechanism to apply glue to the book core, and after gluing, it is preliminarily formed into a book with the book case at the book case in-place station, and then continues to be conveyed through the book pressing mechanism including the first pressing mechanism and the second pressing mechanism to perform double pressing on the glued book. However, in this device, when the book case is transported, it is transported and loaded through the cooperation of the book case conveying mechanism and the book case loading mechanism, but there is no book case slow storage structure in this process, and the cooperation requirements for the book case conveying mechanism and the book case loading mechanism are higher. When the loading speed of the book case loading mechanism is faster than the speed of the book case conveying mechanism, book cases will accumulate, affecting the normal conveying of the book cases; when the loading speed of the book case loading mechanism is slower than the speed of the book case conveying mechanism, the overall conveying rate of the book cases will decrease; thus affecting the efficiency of book assembly. Summary of the Utility Model

[0004] The technical object of the utility model is to provide an automatic book case covering system, which can be used to convey the book case and the book core, and glue the book case and the book core, and has a storage buffer structure when transporting the book case, which can be used to buffer the book case, making the system more stable.

[0005] In order to achieve the above object, the technical solution of the utility model is as follows.

[0006] An automatic book case covering system, characterized in that the system includes:

[0007] A loading and conveying assembly for loading the book case;

[0008] A book case conveying assembly for conveying the book case;

[0009] A book case fixing assembly for fixing the book case to assist in gluing the book case and the book core;

[0010] A buffer storage component for buffer storing book covers. A buffer storage position for accommodating book covers is provided on the buffer storage component. The buffer storage component is further provided with a delivery port for conveying book covers, and the delivery port is communicated with the lower end of the buffer storage position.

[0011] A book core transportation and gluing mechanism for transporting book cores and spreading and gluing the book cores.

[0012] A frame. The book core transportation and gluing mechanism, the feeding and conveying component, the book cover conveying component, the book cover conveying component, and the buffer storage component are all arranged on the frame. The feeding and conveying component is connected to the buffer storage position. The book cover conveying component is arranged at the lower end of the buffer storage position corresponding to the delivery port. The book core transportation and gluing mechanism corresponds to the book cover fixing component to glue the book core after transportation and gluing with the book cover at the book cover fixing component.

[0013] In this system, book covers are fed through the feeding and conveying component. At this time, the book covers fall into the buffer storage position of the buffer storage component for buffer storage. Then, the book cover conveying component conveys the lowermost book cover at the lower end inside the buffer storage position from the delivery port to the book cover fixing component, and the book cover is fixed by the book cover fixing component to assist in gluing the book cover and the book core. Through the buffer storage position of the buffer storage component, the system can realize the feeding, buffering, and conveying of book covers, making the book cover transportation process of the system more stable.

[0014] Further, the buffer storage component includes a storage mounting frame, two front blocking members, and two rear blocking members. The storage mounting frame is arranged on the frame. The front blocking members and the rear blocking members are both arranged on the storage mounting frame. The two front blocking members, the two rear blocking members, and the storage mounting frame enclose to form the buffer storage position. Both of the two front blocking members are provided with the delivery ports communicated with the lower front side of the buffer storage position. The upper rear side of the buffer storage position is connected to the feeding and conveying component. A conveying avoidance position communicated with the lower end of the buffer storage position is arranged on the storage mounting frame. The book cover conveying component is arranged at the lower end of the buffer storage position through the conveying avoidance position to correspond to the delivery port.

[0015] The book covers conveyed by the feeding and conveying component enter the buffer storage position from the upper rear side of the buffer storage position. The book cover conveying component extends into the lower end of the buffer storage position through the conveying avoidance position to convey the lowermost book cover at the lower end inside the buffer storage position from the delivery port to the book cover fixing component.

[0016] Further, the book cover conveying assembly includes a book cover conveying motor and a book cover conveying member. A first pushing protrusion is provided on the book cover conveying member, and a first retracting inclined surface for retracting the first pushing protrusion is provided at the rear side of the first pushing protrusion. The book cover conveying member is movably arranged at the conveying avoidance position, and the first pushing protrusion extends into the lower end of the buffer storage position to correspond to the conveying port. The book cover conveying motor is drivingly connected to the book cover conveying member.

[0017] The book cover conveying motor drives the book cover conveying member to move back and forth at the conveying avoidance position. When the book cover conveying member moves forward, the first pushing protrusion abuts against the rear end of the lowermost book cover in the buffer storage position and pushes the book cover to push the book cover out and convey it through the conveying port. When the book cover conveying member moves backward to reset, when there is still a book cover in the buffer storage position, the book cover in the buffer storage position can be pushed open by the first retracting inclined surface to reset smoothly.

[0018] Further, the first pushing protrusion is located at the rear end of the book cover conveying member, and a second pushing protrusion is further provided on the front end of the book cover conveying member. A second retracting inclined surface for retracting the second pushing protrusion is provided at the rear side of the second pushing protrusion. The second pushing protrusion corresponds to the book cover fixing assembly. When the book cover conveying member moves, the first pushing protrusion and the second pushing protrusion respectively push the book cover. Among them, the first pushing protrusion is used to push the book cover in the buffer storage position out through the conveying port, and the second pushing protrusion is used to push the book cover pushed out by the first pushing protrusion to the book cover fixing assembly. Specifically, the function of the second retracting inclined surface is the same as that of the first retracting inclined surface.

[0019] Further, a flattening support is further provided on the frame, and a flattening member is provided on the flattening support. The flattening member is arranged between the book cover fixing assembly and the buffer storage assembly, and a flattening channel for the book cover to pass through is provided between the flattening member and the frame. The two ends of the flattening channel respectively correspond to the conveying port and the book cover fixing assembly. The setting of the flattening support can ensure the stability of the book cover during conveying through the flattening channel.

[0020] Further, a flattening brush is provided on the flattening member, and the flattening brush extends into the flattening channel. The flattening brush is used to abut against the book cover to ensure the stability of the book cover during conveying.

[0021] Further, the book cover fixing assembly includes two book cover fixing brackets which are arranged side by side, and a book core avoidance position for passing the book core is formed between the two; an active part is movably arranged on the lower side of the book cover fixing bracket, a fixed sliding groove is formed between the active part and the book cover fixing bracket, the fixed sliding groove corresponds to the conveying port, and the fixed sliding grooves on the two book cover fixing brackets are respectively communicated with both sides of the book core avoidance position; a first driving cylinder is further arranged on the book cover fixing bracket, and the first driving cylinder is drivingly connected with the active part to drive the active part to movably carry or release the side edge of the book cover.

[0022] When the book cover is conveyed to the book cover fixing assembly by the book cover conveying assembly, both ends of the book cover respectively enter the fixed sliding grooves of the two book cover fixing brackets, and the book cover is fixed by the fixed sliding grooves; when the book core is conveyed up from below the book core avoidance position to be glued to the book cover, the two first driving cylinders can be respectively used to drive the two active parts to move, so as to simultaneously release both sides of the book cover, enabling the book cover and the book core to be smoothly glued.

[0023] Further, the book cover fixing assembly further includes a sucker movement bracket, a sucker mounting bracket, and a second driving cylinder. The sucker movement bracket is fixedly arranged on the machine frame, and the sucker mounting bracket is movably arranged on the sucker movement bracket; the second driving cylinder is fixedly arranged on the sucker movement bracket and is drivingly connected with the sucker mounting bracket; suckers are arranged on the sucker mounting bracket, and the suckers correspond to the book core avoidance position. The second driving cylinder can drive the sucker mounting bracket to move up and down at the sucker movement bracket, so that the suckers on the sucker mounting bracket can move up and down, realizing the adsorption and fixation of the book cover moving to the book cover fixing assembly.

[0024] Further, the book cover fixing assembly further includes a book cover pressing assembly which is arranged on the sucker mounting bracket and corresponds to the book core avoidance position. The arrangement of the book cover pressing assembly can cooperate with the suckers on the sucker mounting bracket to press grooves on the book cover.

[0025] Further, the pressing shell assembly includes a pressing shell bracket, a third driving cylinder, and two pressing strips 351. The pressing shell bracket is arranged on the suction cup moving bracket. The two pressing strips 351 are both movably arranged on the pressing shell bracket and are parallel to each other. The third driving cylinder is arranged on the pressing shell bracket and is drivingly connected to the pressing strips 351 to drive the pressing strips 351 to move up and down. The pressing strips 351 correspond to the book core avoidance positions. The third driving cylinder can drive the pressing strips 351 to move up and down on the pressing shell bracket, so that the system can be applicable to both soft book covers and hard book covers. Specifically, when the book cover is a hard book cover, the third driving cylinder can drive the pressing strips 351 to descend on the pressing shell bracket, so that the pressing strips 351 can press grooves on the book cover. When the book cover is a soft book cover, since there is no need to press grooves on the soft book cover, the third driving cylinder can drive the pressing strips 351 to ascend on the pressing shell bracket.

[0026] Further, the book core transportation and gluing mechanism includes:

[0027] A conveying track, on which a guiding chute for guiding the book core in a vertical state is arranged;

[0028] A top-opening assembly for expanding the book core, which is arranged at one end of the conveying track to connect with one end of the guiding chute;

[0029] A pushing assembly for pushing the book core to move at the guiding chute. The pushing assembly is movable at the conveying track and corresponds to the guiding chute;

[0030] A pushing driving assembly for driving the pushing assembly to move at the conveying track. The pushing driving assembly is drivingly connected to the pushing assembly;

[0031] A gluing assembly for gluing the book core;

[0032] A top-opening driving assembly for driving the top-opening assembly to drive the book core to be glued with the book cover at the book cover fixing assembly after passing through the gluing assembly;

[0033] The gluing assembly, the top-opening driving assembly, the conveying track, the pushing driving assembly, and the top-opening assembly are all arranged on the machine frame. The top-opening driving assembly is drivingly connected to the top-opening assembly, and the top-opening assembly corresponds to both the gluing assembly and the book cover fixing assembly.

[0034] In the book core transportation and gluing mechanism, the book core enters the guiding chute in a vertical state, pushing the driving component to drive the pushing component to push one end of the book core, so that the book core slides in the guiding chute and is pushed to the top-opening component to be opened by the top-opening component; since the book core is pushed by the pushing component in the guiding chute and there is no need to squeeze both sides of the book core for pressing and pushing, no indentation will be left on the side of the book core; and when the book core moves to the top-opening component, the book core is not in a pressed state at this time, so the book core is easier to move onto the top-opening component to be opened by the top-opening component and it is not easy to cause damage to the book pages.

[0035] Further, the pushing component includes a pushing cylinder and a pushing piece. The pushing cylinder is drivingly connected to the pushing piece, and the pushing piece corresponds to the guiding chute. The arrangement of the pushing cylinder and the pushing piece can drive the pushing piece to extend by the pushing cylinder for pushing the book core.

[0036] Further, there are multiple pushing components. The multiple pushing components are all movably arranged at the conveying track and all correspond to the guiding chute; the pushing driving component is drivingly connected to all the pushing components. The multiple pushing components can respectively push multiple book cores to improve the feeding efficiency of the book cores. Specifically, the multiple pushing components perform repeated cyclic pushing, that is, the pushing cylinder drives the pushing piece to extend, and the pushing driving component drives the multiple pushing components to move for simultaneously pushing multiple book cores; then the pushing cylinder drives the pushing piece to retract, and the pushing driving component drives the multiple pushing components to reset to prepare for the next round of pushing, and this efficiency is higher.

[0037] Further, the pushing driving component includes a pushing motor and a linkage. The pushing motor is fixedly arranged on the frame, and the pushing motor is drivingly connected to the linkage, and the linkage is connected to all the pushing components. The pushing motor drives the pushing component to move through the linkage.

[0038] Further, the pushing driving component further includes a rotating wheel, a connecting shaft, a rotating connecting rod, a transmission piece, and a movable block. The motor is drivingly connected to the rotating wheel. One end of the connecting shaft is fixedly arranged at the center of the rotating wheel. The other end of the connecting shaft is fixed to one end of the rotating connecting rod. The transmission piece is fixed to the other end of the rotating connecting rod. A transmission groove is arranged on the movable block, and the transmission piece is movably arranged in the transmission groove; and the movable block is movably arranged on the frame, and the linkage is fixedly connected to the movable block. The rotating wheel rotates under the drive of the motor, and at the same time drives the rotating connecting rod to rotate around the center of the rotating wheel through the connecting shaft. The movable block is driven to move by the rotating connecting rod through the cooperation between the transmission groove and the transmission piece, and then drives the linkage to move through the movable block, and finally drives the pushing component to move through the linkage.

[0039] Further, the pushing and driving assembly includes a pulley and a belt. The motor is connected to the pulley, and both the pulley and the rotating wheel are engaged with the belt. The motor drives the rotating wheel to rotate through the pulley and the belt.

[0040] Further, the book core transportation and gluing mechanism further includes a book core conveying assembly for conveying the book core in a flat state and an adapter for converting the book core from a flat state to a vertical state. One end of the adapter is connected to the book core conveying assembly, and the other end of the adapter is inclined and then connected to the other end of the guiding chute. When the book core in the flat state is conveyed from the book core conveying assembly to the adapter, due to the inclined setting of the adapter, the book core is converted from the flat state to the vertical state and enters the guiding chute.

[0041] Further, the other end of the adapter is rotatably connected to the other end of the conveying track, and the adapter is a telescopic structure. The book core transportation and gluing mechanism can be adapted to book core conveying assemblies of different heights as needed; specifically, the length of the telescopic adapter can be adjusted, and the rotation of the other end of the adapter on the conveying track can be controlled so that one end of the adapter can be connected to the book core conveying assembly.

[0042] Further, the jacking assembly includes a jacking member. The jacking member includes a jacking portion and an inserting portion. The jacking portion is connected to the inserting portion. The inserting portion is connected to one end of the guiding chute, and an inserting inclined surface is inclinedly arranged on the inserting portion. The setting of this inserting inclined surface enables the inserting portion to be inserted into the book core from bottom to top in sequence to more smoothly open the book core.

[0043] Further, an inserting thin sheet is arranged at the inserting inclined surface. The inserting thin sheet is connected to the guiding chute, and the thickness of the inserting thin sheet gradually decreases from the side close to the inserting inclined surface to the side far from the inserting inclined surface. The setting of this inserting thin sheet can more smoothly insert and open the book core.

[0044] Further, the book core transportation and gluing mechanism further includes two guiding members. The two guiding members are arranged on the machine frame and are both located on the conveying track. A guiding gap for guiding the upper end of the book core is formed between the two guiding members, and the guiding gap corresponds to the guiding chute. By guiding the upper end of the book core through the two guiding members, the conveying of the book core is made more stable.

[0045] Further, the system further includes two groups of book core blocking members for blocking the book core. The two groups of book core blocking members are arranged between the gluing assembly and the book cover fixing assembly, and a book core passing gap with a controllable width is arranged between the two groups of book core blocking members. The book core passing gap corresponds to the positions of the jacking assembly, the book cover fixing assembly, and the gluing assembly.

[0046] Further, the system further includes a book blanking component for blanking the assembled books, and the book blanking component is arranged at the side of two groups of book core blocking components.

[0047] The beneficial effects of the present utility model are as follows: in this system, the book cover is loaded through the loading and conveying component. At this time, the book cover falls into the buffer storage position of the buffer storage component for buffer storage, and then the book cover at the lowermost end in the buffer storage position is conveyed from the conveying port to the book cover fixing component through the book cover conveying component. The book cover is fixed by the book cover fixing component to assist in gluing the book cover and the book core; through the buffer storage position of the buffer storage component, the system can realize the loading, buffering and conveying of the book cover, making the stability of the book cover transportation process of the system better. Description of the Drawings

[0048] Figure 1 is a schematic structural diagram of the present utility model.

[0049] Figure 2 is a schematic structural diagram of the book cover conveying component, the book cover fixing component, the buffer storage component and the flattening bracket.

[0050] Figure 3 is a schematic structural diagram showing the positions of the fixing chute and the fixing brush.

[0051] Figure 4 is a schematic structural diagram of the book cover pressing component.

[0052] Figure 5 is a schematic structural diagram of the book core transportation and gluing mechanism and the frame.

[0053] Figure 6 is a schematic structural diagram showing the pushing drive component.

[0054] Figure 7 is a schematic structural diagram of the conveying track, the jacking component, the jacking component, the guiding component, the connecting component and the book core.

[0055] Figure 8 is a schematic structural diagram of the conveying track, the jacking component, the jacking component, the guiding component and the connecting component.

[0056] Figure 9 is a schematic structural diagram of the jacking component, the gluing component, the book core blocking component, the book blanking component and the book cover fixing component.

[0057] 1. Loading and conveying component;

[0058] 2. Book cover conveying component; 21. Book cover conveying motor; 22. Book cover conveying part; 23. First pushing protrusion; 231. First retracting inclined surface; 24. Second pushing protrusion; 241. Second retracting inclined surface;

[0059] 3. Book cover fixing assembly; 31. Book cover fixing bracket; 311. Fixed chute; 312. Fixed brush; 32. Book core avoidance position; 33. Movable part; 34. First driving cylinder; 35. Pressing shell bracket; 351. Pressing strip; 36. Third driving cylinder; 37. Suction cup movement bracket; 38. Suction cup mounting bracket; 381. Suction cup; 39. Second driving cylinder;

[0060] 4. Buffer storage component; 41. Buffer storage position; 42. Conveyor opening; 43. Storage mounting frame; 431. Conveyor avoidance position; 44. Front blocking part; 45. Rear blocking part;

[0061] 5. Machine frame;

[0062] 6. Flattening bracket; 61. Flattening part; 62. Flattening channel; 63. Flattening brush.

[0063] 7. Book core transportation and gluing mechanism;

[0064] 71. Conveyor track; 711. Guide chute; 712. Baffle;

[0065] 72. Pushing-up component; 721. Pushing-up part; 722. Inserting part; 7221. Inserting inclined surface; 7222. Inserting thin sheet; 723. Pushing-up driving component;

[0066] 73. Pushing component; 731. Pushing cylinder; 732. Pushing part;

[0067] 74. Pushing driving component; 741. Pushing motor; 742. Linking part; 743. Rotating wheel; 744. Connecting shaft; 745. Rotating connecting rod; 746. Transmission part; 747. Movable block; 7471. Transmission groove; 748. Belt; 749. Belt pulley;

[0068] 75. Gluing component;

[0069] 76. Connecting part;

[0070] 77. Book core conveying component;

[0071] 78. Guide part; 781. Guide gap;

[0072] 79. Book core;

[0073] 8. Book core blocking part; 81. Book core passing gap;

[0074] 9. Book blanking component; 91. Book clamping part; 92. Clamping driving cylinder; 93. Book conveyor belt. Detailed implementation method

[0075] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0076] Refer to Figures 1-9 , this embodiment provides an automatic book upper shell system, and this system includes:

[0077] A feeding and conveying assembly 1 for feeding the book cover;

[0078] A book cover conveying assembly 2 for conveying the book cover;

[0079] A book cover fixing assembly 3 for fixing the book cover to assist in gluing the book cover and the book core;

[0080] A buffer storage assembly 4 for buffer storage of the book cover. A buffer storage position 41 for accommodating the book cover is provided on the buffer storage assembly 4. The buffer storage assembly 4 is further provided with a conveying port 42 for conveying the book cover, and the conveying port 42 is connected to the lower end of the buffer storage position 41;

[0081] A book core transportation and gluing mechanism 7 for transporting the book core and spreading and gluing the book core;

[0082] A frame 5. The book core transportation and gluing mechanism 7, the feeding and conveying assembly 1, the book cover conveying assembly 2, the book cover conveying assembly 2, and the buffer storage assembly 4 are all arranged on the frame 5. The feeding and conveying assembly 1 is connected to the buffer storage position 41. The book cover conveying assembly 2 is arranged at the lower end of the buffer storage position 41 corresponding to the conveying port 42; the book core transportation and gluing mechanism 7 corresponds to the book cover fixing assembly 3 to transport and glue the book core 79 after gluing with the book cover at the book cover fixing assembly 3. Specifically, the feeding and conveying assembly 1 is a conventional conveyor belt structure.

[0083] Refer to Figure 2 , in this embodiment, the buffer storage assembly 4 includes a storage installation frame 43, two front blocking members 44, and two rear blocking members 45. The storage installation frame 43 is arranged on the frame 5. The front blocking members 44 and the rear blocking members 45 are both arranged on the storage installation frame 43. A buffer storage position 41 is formed by enclosing between the two front blocking members 44, the two rear blocking members 45, and the storage installation frame 43; both of the two front blocking members 44 are provided with a conveying port 42 connected to the lower front side of the buffer storage position 41. The upper rear side of the buffer storage position 41 is connected to the feeding and conveying assembly 1; a conveying avoidance position 431 connected to the lower end of the buffer storage position 41 is provided on the storage installation frame 43. The book cover conveying assembly 2 is arranged at the lower end of the buffer storage position 41 through the conveying avoidance position 431 to correspond to the conveying port 42.

[0084] In this embodiment, the book cover conveying assembly 2 includes a book cover conveying motor 21 and a book cover conveying member 22. A first pushing protrusion 23 is provided on the book cover conveying member 22, and a first retracting inclined surface 231 for the first pushing protrusion 23 to retract is provided at the rear side of the first pushing protrusion 23. The book cover conveying member 22 is movably arranged at the conveying avoidance position 431, and the first pushing protrusion 23 extends into the lower end of the buffer storage position 41 to correspond to the conveying port 42. The book cover conveying motor 21 is drivingly connected to the book cover conveying member 22. Specifically, the book cover conveying motor 21 can drive the forward and backward movement of the book cover conveying member 22 through a lead screw structure, and the specific implementation structure is the prior art.

[0085] In this embodiment, the first pushing protrusion 23 is located at the rear end of the book cover conveying member 22. A second pushing protrusion 24 is further provided on the front end of the book cover conveying member 22. A second retracting inclined surface 241 for the second pushing protrusion 24 to retract is provided at the rear side of the second pushing protrusion 24, and the second pushing protrusion 24 corresponds to the book cover fixing assembly 3.

[0086] In this embodiment, a flattening support 6 is further provided on the frame 5. A flattening member 61 is provided on the flattening support 6. The flattening member 61 is arranged between the book cover fixing assembly 3 and the buffer storage assembly 4, and a flattening channel 62 for the book cover to pass through is provided between the flattening member 61 and the frame 5. The two ends of the flattening channel 62 respectively correspond to the conveying port 42 and the book cover fixing assembly 3.

[0087] In this embodiment, a flattening brush 63 is provided on the flattening member 61, and the flattening brush 63 extends into the flattening channel 62.

[0088] See Figures 2-3 , in this embodiment, the book cover fixing assembly 3 includes two book cover fixing brackets 31. The two book cover fixing brackets 31 are arranged side by side, and a book core avoidance position 32 for the book core to pass through is formed therebetween. A movable member 33 is movably arranged on the lower side of the book cover fixing bracket 31. A fixing sliding groove 311 is formed between the movable member 33 and the book cover fixing bracket 31. The fixing sliding groove 311 corresponds to the conveying port 42, and the fixing sliding grooves 311 on the two book cover fixing brackets 31 are respectively communicated with both sides of the book core avoidance position 32. A first driving cylinder 34 is further provided on the book cover fixing bracket 31. The first driving cylinder 34 is drivingly connected to the movable member 33 to drive the movable member 33 to movably carry or release the side of the book cover. Specifically, a fixing brush 312 can be further provided on the book cover fixing bracket 31. The fixing brush 312 is located in the fixing sliding groove 311 and is used to stabilize the position of the book cover.

[0089] In this embodiment, the book cover fixing component 3 further includes a suction cup movement bracket 37, a suction cup mounting bracket 38, and a second driving cylinder 39. The suction cup movement bracket 37 is fixedly arranged on the frame 5, and the suction cup movement bracket 38 is movably arranged on the suction cup movement bracket 37; the second driving cylinder 39 is fixedly arranged on the suction cup movement bracket 37 and is drivingly connected to the suction cup mounting bracket 38; a suction cup 381 is arranged on the suction cup mounting bracket 38, and the suction cup 381 corresponds to the book core avoidance position 32.

[0090] In this embodiment, the book cover fixing component 3 further includes a book cover pressing component, and the book cover pressing component is arranged on the suction cup mounting bracket 38 and corresponds to the book core avoidance position 32.

[0091] In this embodiment, the book cover pressing component includes a book cover pressing bracket 35, a third driving cylinder 36, and two pressing strips 351. The book cover pressing bracket 35 is arranged on the suction cup movement bracket 37, and the two pressing strips 351 are both movably arranged on the book cover pressing bracket 35 and are arranged in parallel. The third driving cylinder 36 is arranged on the book cover pressing bracket 35 to be drivingly connected to the pressing strips 351 to drive the pressing strips 351 to move up and down. The pressing strips 351 correspond to the book core avoidance position 32. Specifically, the third driving cylinder 36 can directly drive the pressing strips 351 to move up and down, or can drive the pressing strips 351 to rotate and move up and down through gears, racks, and swing arms.

[0092] See Figures 5-9 , in this embodiment, the book core transportation and gluing mechanism 7 includes:

[0093] A conveying track 71, and a guiding chute 711 for guiding the book core 79 in a vertical state is arranged on the conveying track 71;

[0094] A top-opening component 72 for expanding the book core 79, and the top-opening component 72 is arranged at one end of the conveying track 71 to be connected to one end of the guiding chute 711;

[0095] A pushing component 73 for pushing the book core 79 to move at the guiding chute 711. The pushing component 73 is movable at the conveying track 71 and corresponds to the guiding chute 711;

[0096] A pushing driving component 74 for driving the pushing component 73 to move at the conveying track 71, and the pushing driving component 74 is drivingly connected to the pushing component 73;

[0097] A gluing component 75 for gluing the book core;

[0098] A top-opening driving component 723 for driving the top-opening component to drive the book core to be glued with the book cover at the book cover fixing component 3 after passing through the gluing component 75;

[0099] The glue - applying assembly 75, the jacking drive assembly 723, the conveying track 71, the pushing drive assembly 74, and the jacking assembly 72 are all arranged on the frame 5. The jacking drive assembly 723 is drivingly connected to the jacking assembly 72, and the jacking assembly 72 corresponds to both the glue - applying assembly 75 and the book cover fixing assembly 3.

[0100] Specifically, the number of the glue - applying assemblies 75 is two, which are respectively used to apply glue to both sides of the book core. The glue - applying assembly 75 is an existing glue - applying device, such as realized by a glue - applying roller, a bottom roller, and a glue box. The bottom roller transfers the glue in the glue box to the glue - applying roller, and the glue - applying roller applies the glue. The jacking drive assembly 723 is an existing drive structure, which is realized by structures such as a motor and a lead screw. The motor drives the lead screw to drive the jacking assembly 72 to move.

[0101] In this embodiment, the pushing assembly 73 includes a pushing cylinder 731 and a pushing member 732. The pushing cylinder 731 is drivingly connected to the pushing member 732, and the pushing member 732 corresponds to the guiding chute 711.

[0102] In this embodiment, there are multiple pushing assemblies 73. The multiple pushing assemblies 73 are all movably arranged at the conveying track 71 and all correspond to the guiding chute 711. The pushing drive assembly 74 is drivingly connected to all the multiple pushing assemblies 73.

[0103] In this embodiment, the pushing drive assembly 74 includes a pushing motor 741 and a linkage member 742. The pushing motor 741 is fixedly arranged on the frame 5, and the pushing motor 741 is drivingly connected to the linkage member 742. The linkage member 742 is connected to the pushing assembly 73. Specifically, the linkage member 742 is fixedly connected to the pushing cylinders 731 of all the multiple pushing assemblies 73 at the same time.

[0104] In this embodiment, the pushing drive assembly 74 further includes a rotating wheel 743, a connecting shaft 744, a rotating connecting rod 745, a transmission member 746, and a movable block 747. The motor is drivingly connected to the rotating wheel 743. One end of the connecting shaft 744 is fixedly arranged at the center of the rotating wheel 743. The other end of the connecting shaft 744 is fixedly connected to one end of the rotating connecting rod 745. The transmission member 746 is fixedly connected to the other end of the rotating connecting rod 745. A transmission groove 7471 is arranged on the movable block 747, and the transmission member 746 is movably arranged in the transmission groove 7471. And the movable block 747 is movably arranged on the frame 5, and the linkage member 742 is fixedly connected to the movable block 747. Specifically, the transmission groove 7471 is vertically arranged. When the transmission member 746 moves up and down in the transmission groove 7471, when the rotating connecting rod 745 drives the transmission member 746 to rotate, the transmission member 746, through the cooperation with the transmission groove 7471, drives the movable block 747 to move back and forth, so as to control the pushing drive assembly 74 to move back and forth at the guiding chute 711 through the movable block 747.

[0105] In this embodiment, the driving assembly 74 includes a pulley 749 and a belt 748 . The motor is connected to the pulley 749 , and both the pulley 749 and the rotating wheel 743 are engaged with the belt 748 .

[0106] In this embodiment, the book block transport and gluing mechanism further includes a book block transport assembly 77 for transporting a book block 79 in a horizontal position, and a connecting member 76 for turning the book block 79 from a horizontal position to a vertical position. One end of the connecting member 76 is connected to the book block transport assembly 77, and the other end of the connecting member 76 is tilted and connected to the other end of the guide chute 711. Specifically, the book block transport assembly 77 is a conveyor belt structure.

[0107] In this embodiment, the other end of the connecting member 76 is rotatably connected to the other end of the conveying track 71, and the connecting member 76 is a telescopic structure. Specifically, the connecting member 76 can be a multi-section telescopic structure.

[0108] In this embodiment, the top opening assembly 72 includes a top opening member, which includes a top opening portion 721 and an insertion portion 722. The top opening portion 721 is connected to the insertion portion 722, and the insertion portion 722 is connected to one end of the guide groove 711, and an insertion slope 7221 is inclinedly provided on the insertion portion 722.

[0109] In this embodiment, an insertion sheet 7222 is provided at the insertion bevel 7221 , the insertion sheet 7222 is connected to the guide groove 711 , and the thickness of the insertion sheet 7222 gradually decreases from one side close to the insertion bevel 7221 to the other side away from the insertion bevel 7221 .

[0110] In this embodiment, the book block transport and gluing mechanism also includes two guide members 78, which are arranged on the frame and are both located on the conveying track. A guide gap 781 is formed between the two guide members 78 for guiding the upper end of the book block 79, and the guide gap 781 corresponds to the guide groove.

[0111] Specifically, one end of the two guide members 78 avoids the connecting member 76, and the other ends of the two guide members 78 are respectively located on both sides of the top opening component 72, and a baffle 712 is also provided at the conveying track 71 corresponding to the connecting member 76; the lower end of the book block 79 loaded from the connecting member 76 falls vertically into the guide chute 711, and under the action of the baffle 712, the book block 79 can be prevented from leaving the conveying track 71; then the pushing drive component 74 drives the pushing component 73 to push the book block 79, so that the upper end of the book block 79 enters the guide gap 781, so as to guide the upper and lower ends of the book block 79 respectively through the guide chute 711 and the guide gap 781; until the book block 79 is transported to the top opening component 72, at this time the lower end of the book block 79 is separated from the guide chute 711, but the upper end of the book block 79 can still be in the guide gap 781.

[0112] In this embodiment, the system further includes two book core blocking members 8 for blocking the book core. The two book core blocking members 8 are arranged between the glue coating assembly and the book cover fixing assembly, and a book core passing gap 81 with a controllable width is arranged between the two book core blocking members 8. The book core passing gap 81 corresponds to the positions of the jacking assembly, the book cover fixing assembly, and the glue coating assembly. Specifically, the structure for controlling the width of the book core passing gap 81 is a prior art. For example, a driving structure such as a cylinder or a motor is used to control the movement of the two book core blocking members to control the width of the book core passing gap 81 therebetween.

[0113] In this embodiment, the system further includes a book blanking assembly 9 for blanking the assembled book. The book blanking assembly 9 is arranged at the side of the two book core blocking members 8. Specifically, the book blanking assembly 9 includes two book clamping members 91, two clamping driving cylinders 92, and a plurality of book conveyor belts 93. Among them, the two book clamping members 91 are respectively located on both sides of the book core passing gap 81 to correspond to both sides of the assembled book. The two clamping driving cylinders 92 are respectively drivingly connected to the two book clamping members 91 to control the two book clamping members 91 to close and clamp the book and drive the book to pour towards the plurality of book conveyor belts 93; the book clamping members 91 and the book conveyor belts are arranged in an interleaved manner. When the book clamping members 91 drive the book to pour towards the plurality of book conveyor belts 93, the book can fall onto the plurality of book conveyor belts. At this time, under the control of the two clamping driving cylinders 92, the two book clamping members 91 release the book, enabling the book to be conveyed and blanked through the plurality of book conveyor belts.

[0114] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, and improvements made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. An automatic book cover system, characterized in that, The system includes: a loading and conveying component for loading the book cover; a book cover conveying component for conveying the book cover; a book cover fixing component for fixing the book cover to assist in gluing the book cover and the book core; a buffer storage component for buffer storing the book cover. A buffer storage position for accommodating the book cover is arranged on the buffer storage component. The buffer storage component is further provided with a conveying port for conveying the book cover, and the conveying port is communicated with the lower end of the buffer storage position; a book core transporting and gluing mechanism for transporting the book core and spreading and gluing the book core; a frame. The book core transporting and gluing mechanism, the loading and conveying component, the book cover conveying component, the book cover conveying component, and the buffer storage component are all arranged on the frame. The loading and conveying component is connected to the buffer storage position. The book cover conveying component is arranged at the lower end of the buffer storage position corresponding to the conveying port. The book core transporting and gluing mechanism corresponds to the book cover fixing component to transport the glued book core and glue it to the book cover at the book cover fixing component.

2. The automatic book upper shell system according to claim 1, wherein The buffer storage component includes a storage mounting frame, two front blocking members, and two rear blocking members. The storage mounting frame is arranged on the frame. The front blocking members and the rear blocking members are both arranged on the storage mounting frame. The two front blocking members, the two rear blocking members, and the storage mounting frame enclose to form the buffer storage position. Each of the two front blocking members is provided with the conveying port communicated with the lower end of the front side of the buffer storage position. The upper end of the rear side of the buffer storage position is connected to the loading and conveying component. A conveying avoidance position communicated with the lower end of the buffer storage position is arranged on the storage mounting frame. The book cover conveying component is arranged at the lower end of the buffer storage position through the conveying avoidance position to correspond to the conveying port; The book cover conveying component includes a book cover conveying motor and a book cover conveying member. A first pushing protrusion is arranged on the book cover conveying member. A first retracting inclined surface for retracting the first pushing protrusion is arranged at the rear side of the first pushing protrusion. The book cover conveying member is movably arranged at the conveying avoidance position, and the first pushing protrusion extends into the lower end of the buffer storage position to correspond to the conveying port. The book cover conveying motor is drivingly connected to the book cover conveying member; The first pushing protrusion is located at the rear end of the book cover conveying member. A second pushing protrusion is further arranged at the front end of the book cover conveying member. A second retracting inclined surface for retracting the second pushing protrusion is arranged at the rear side of the second pushing protrusion. The second pushing protrusion corresponds to the book cover fixing component.

3. The automatic book upper shell system according to claim 1, characterized in that, A flattening support is further arranged on the frame. A flattening member is arranged on the flattening support. The flattening member is arranged between the book cover fixing component and the buffer storage component. A flattening channel for the book cover to pass through is arranged between the flattening member and the frame. The two ends of the flattening channel respectively correspond to the conveying port and the book cover fixing component; A flattening brush is arranged on the flattening member, and the flattening brush extends into the flattening channel.

4. An automatic book upper shell system according to claim 1, characterized in that, The book cover fixing component includes two book cover fixing brackets which are arranged side by side, and a book core avoidance position for passing the book core is formed between the two; an active part is movably arranged on the lower side of the book cover fixing bracket, and a fixed sliding groove is formed between the active part and the book cover fixing bracket. The fixed sliding groove corresponds to the conveying port, and the fixed sliding grooves on the two book cover fixing brackets are respectively communicated with both sides of the book core avoidance position; a first driving cylinder is further arranged on the book cover fixing bracket, and the first driving cylinder is drivingly connected with the active part to drive the active part to movably carry or release the side of the book cover. The book cover fixing component further includes a sucker movement bracket, a sucker mounting bracket, and a second driving cylinder. The sucker movement bracket is fixedly arranged on the machine frame, and the sucker mounting bracket is movably arranged on the sucker movement bracket; the second driving cylinder is fixedly arranged on the sucker movement bracket and is drivingly connected with the sucker mounting bracket; suckers are arranged on the sucker mounting bracket, and the suckers correspond to the book core avoidance position. The book cover fixing component further includes a book cover pressing component. The book cover pressing component includes a book cover pressing bracket, a third driving cylinder, and two pressing strips 351. The book cover pressing bracket is arranged on the sucker movement bracket. The two pressing strips 351 are both movably arranged on the book cover pressing bracket and are arranged in parallel. The third driving cylinder is arranged on the book cover pressing bracket to be drivingly connected with the pressing strips 351 to drive the pressing strips 351 to move up and down. The pressing strips 351 correspond to the book core avoidance position.

5. An automatic book upper shell system according to any one of claims 1-4, characterized in that, The book core transportation and gluing mechanism includes: a conveying track on which a guiding sliding groove for guiding the book core in a vertical state is arranged; a top-opening component for expanding the book core, which is arranged at one end of the conveying track and is connected to one end of the guiding sliding groove; a pushing component for pushing the book core to move at the guiding sliding groove. The pushing component is movable at the conveying track and corresponds to the guiding sliding groove; a pushing driving component for driving the pushing component to move at the conveying track. The pushing driving component is drivingly connected with the pushing component; a gluing component for gluing the book core; a top-opening driving component for driving the top-opening component to drive the book core to be glued with the book cover at the book cover fixing component after passing through the gluing component; The gluing component, the top-opening driving component, the conveying track, the pushing driving component, and the top-opening component are all arranged on the machine frame. The top-opening driving component is drivingly connected with the top-opening component, and the top-opening component corresponds to both the gluing component and the book cover fixing component.

6. The automatic book upper shell system according to claim 5, wherein There are multiple pushing components, and the multiple pushing components are all movably arranged at the conveying track and all correspond to the guiding sliding groove; the pushing driving component is drivingly connected with the multiple pushing components; The pushing driving component includes a pushing motor and a linkage. The pushing motor is fixedly arranged on the machine frame, and the pushing motor is drivingly connected with the linkage. The linkage is connected to the multiple pushing components.

7. An automatic book upper shell system according to claim 6, characterized in that, The pushing and driving assembly further includes a rotating wheel, a connecting shaft, a rotating link, a transmission member, a movable block, a pulley and a belt. The motor is connected to the pulley. Both the pulley and the rotating wheel are engaged with the belt. One end of the connecting shaft is fixedly arranged at the center of the rotating wheel. The other end of the connecting shaft is fixed to one end of the rotating link. The transmission member is fixed to the other end of the rotating link. A transmission groove is arranged on the movable block. The transmission member is movably arranged in the transmission groove. And the movable block is movably arranged on the frame. The linkage member is fixedly connected to the movable block.

8. An automatic book upper shell system according to claim 5, characterized in that, The book core transporting and gluing mechanism further includes a book core transporting assembly for transporting the book core in a flat state and an adapter for converting the book core from a flat state to a vertical state. One end of the adapter is connected to the book core transporting assembly. The other end of the adapter is inclined and then connected to the other end of the guiding chute. The other end of the adapter is rotatably connected to the other end of the conveying track. And the adapter is of a telescopic structure.

9. The automatic book upper shell system according to claim 5, wherein The ejecting assembly includes an ejecting member. The ejecting member includes an ejecting portion and an inserting portion. The ejecting portion is connected to the inserting portion. The inserting portion is connected to one end of the guiding chute. And an inserting inclined surface is obliquely arranged on the inserting portion. An inserting thin plate is arranged at the inserting inclined surface. The inserting thin plate is connected to the guiding chute. And the thickness of the inserting thin plate gradually decreases from the side close to the inserting inclined surface to the side far from the inserting inclined surface.

10. The automatic book upper shell system according to claim 5, characterized in that, The system further includes two groups of book core blocking members for blocking the book core. The two groups of book core blocking members are arranged between the gluing assembly and the book cover fixing assembly. And a book core passing gap with a controllable width is arranged between the two groups of book core blocking members. The book core passing gap corresponds to the positions of the ejecting assembly, the book cover fixing assembly and the gluing assembly. The system further includes a book discharging assembly for discharging the assembled book. The book discharging assembly is arranged at the side of the two groups of book core blocking members.

Citation Information

Patent Citations

  • Bookblock and case conveying, gluing and binding integrated processing equipment

    CN216268309U