Automatic assembling equipment for nixie tube
By designing fully automated digital tube assembly equipment, the problem of existing equipment being unable to achieve circuit board disconnection, detection, housing and hot press connection is solved, which improves production efficiency and reduces costs.
Patent Information
- Application Number
- CN202422563642.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-22
- Publication Date
- 2025-08-19
- Estimated Expiration
- 2034-10-22
AI Technical Summary
Existing digital tube assembly equipment cannot achieve full automation, especially in terms of circuit board disconnection, detection, housing and hot press connection, resulting in low production efficiency.
An automatic assembly equipment for digital tubes is designed, including a side-removing device, a first breaking device, a second breaking device, a plate-covering device and a hot pressing device, and combined with electrical detection and flip mechanism, the circuit board is fully automated.
It realizes full automation processing of circuit boards, improves production efficiency, has good equipment operation stability, and reduces production costs.
Smart Images

Figure CN223235608U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of digital tube production equipment, in particular to a digital tube automatic assembly device. Background Art
[0002] During the assembly and production of digital tubes, the PCB joint board (composed of multiple PCB boards arranged horizontally and vertically, separated by stamp connection holes) must be processed into PCB strips (composed of multiple PCB boards arranged in a line) and PCB boards (digital tube circuit boards), and the PCB boards must be electrically tested. When the qualified PCB boards are assembled with the digital tube housing, the positioning holes on the PCB boards are aligned with the positioning posts of the digital tube housing, and then the positioning posts of the digital tube housing are pressurized and heated for welding, so that the PCB boards are tightly attached to the digital tube housing and fixedly connected together.
[0003] Currently, digital tube assembly equipment only meets some of the digital tube assembly processes, such as digital tube circuit board processing equipment, digital tube testing equipment, or digital tube casing and hot melt welding equipment, etc., and cannot achieve the requirements of fully automated digital tube assembly. Therefore, it is necessary to develop a fully automated digital tube assembly equipment that can disconnect the circuit board, test, casing, and hot press connection. Utility Model Content
[0004] In order to solve the above-mentioned problem of low degree of automation in the production process of digital tube assembly, the utility model provides a digital tube automatic assembly device.
[0005] The utility model discloses a digital tube automatic assembly device, comprising a machine base. The machine base platform is provided with the following devices: a trimming device, a first breaking device, a second breaking device, a plate setting device and a hot pressing device.
[0006] Among them, the edge material removal device includes two slide rails that are parallel to each other and have an adjustable spacing. A cutting mechanism is provided on both sides of the input station of the slide rails, which is used to cut the edge materials of the PCB joint board on the input station of the slide rails, and a traction mechanism is provided at the output end of the slide rails, which is used to pull the PCB joint board after the edge materials are cut to the output station of the slide rails; the first separating device is used to separate the PCB joint board into PCB strips, including a flat plate seat, a baffle installed on the edge of the flat plate seat for limiting the position of the PCB joint board, and a push plate for pushing the PCB joint board to move horizontally, and a first cutter for cutting the PCB joint board is provided above the output end of the flat plate seat; the second separating device is used to separate the PCB strip into PCB single boards, including a movable rail and a fixed rail, and the movable rail and the fixed rail are connected along the rail length. When the PCB strips on the movable rail are aligned in the degree direction, the PCB strips on the movable rail can be moved to the fixed rail, and a second cutter for cutting the PCB strips is provided above the fixed rail; the plate-laying device comprises a PCB board conveyor belt for conveying the PCB single board, and a shell conveyor belt located on one side of the PCB board conveyor belt for conveying the digital tube shell, an assembly station is provided at the output end of the shell conveyor belt, and an assembly robot for assembling the PCB single board into the digital tube shell is provided above the assembly station; a hot pressing device is located on one side of the plate-laying device, comprises a sorting station, and a heating mechanism provided above the sorting station, wherein the sorting station is used to position the digital tube shell assembled with the PCB single board, and the heating mechanism is used to perform hot pressing connection between the PCB single board and the digital tube shell.
[0007] The utility model discloses a preferred digital tube automatic assembly equipment, which also includes a test device arranged between the second disconnecting device and the plate-mounting device, and is used for electrical detection of the PCB single board. The test device includes a test socket arranged along the extension line of the fixed rail of the second disconnecting device, and probe rows are respectively provided on both sides of the test socket, and the probe rows are used to electrically connect the pins of the PCB single board on the test socket.
[0008] Preferably, a flipping mechanism is provided on one side of the test seat, which is used to flip the PCB board on the test seat 180 degrees and place it on the visual inspection station, including a horizontal plate and two vertical plates. The horizontal plate is fixed on the platform of the machine base, and the bottom ends of the two vertical plates are respectively connected to the two ends of the horizontal plate. A pivot is provided between the upper parts of the two vertical plates, and a frame is installed on the pivot. A clamping motor is installed on the frame, and the output shaft of the clamping motor is connected to a clamp for clamping or releasing the PCB board. One end of the pivot is connected to a rotating motor through a coupling, and the output shaft of the rotating motor drives the clamp of the clamping motor to rotate forward or reverse through the pivot.
[0009] Preferably, the visual inspection station includes a transparent flat plate arranged parallel to the machine base platform, a camera for shooting upward is provided at the lower end of the transparent flat plate, the camera is used to collect image information of the bottom of the PCB board on the transparent flat plate, and a transfer robot for grabbing the PCB board and transporting it to the PCB board conveyor belt of the plate-laying device is provided above the transparent flat plate.
[0010] Preferably, the PCB board conveyor belt of the plate-laying device includes a high-level horizontal conveying platform, a low-level horizontal conveying platform and an inclined slide; wherein, the upper end of the inclined slide is connected to the output end of the high-level horizontal conveying platform, and the lower end of the inclined slide is connected to the input end of the low-level horizontal conveying platform, so that the PCB single board is conveyed in the horizontal direction and converted from a high horizontal position to a low horizontal position.
[0011] Preferably, the cutting mechanism includes a U-shaped seat and an L-shaped seat, and material boxes for collecting edge materials are arranged on both sides of the U-shaped seat. The upper end of the U-shaped seat is connected to the L-shaped seat, and a cutting cylinder and a pressing plate cylinder are sequentially arranged on the inner side of the L-shaped seat. The free end of the cutting cylinder is connected to a edge material cutter for cutting edge materials, and the free end of the pressing plate cylinder is connected to a pressing plate for fixing the PCB connecting plate.
[0012] Preferably, a strip groove is provided at the upper end of the movable rail along the length direction, and a magnet for magnetically attracting the PCB strip is arranged in the strip groove.
[0013] Preferably, the assembly robot includes a T-shaped bracket, the lower end of the T-shaped bracket is fixedly mounted on the machine base, an X-axis transmission assembly is mounted on one side of the upper part of the T-shaped bracket, a Y-axis transmission assembly is mounted on the free end of the X-axis transmission assembly, and a clamp for clamping the PCB board is mounted on the free end of the Y-axis transmission assembly.
[0014] Preferably, the arranging station includes an arranging platform, a strip-shaped stopper is provided on a side of the arranging platform away from the plate-laying device, and push rods are respectively provided on two opposite sides of the arranging platform.
[0015] Preferably, it also includes a human-machine interaction screen, which is electrically connected to the edge material removal device, the first breaking device, the second breaking device, the testing device, the plate-laying device and the hot pressing device.
[0016] The utility model overcomes the shortcomings of the existing technology and provides a fully automated digital tube production equipment for circuit board disconnection, electrical testing, shell casing and hot pressing connection. The equipment has a reasonable structural design, stable and reliable operation, fully automated digital tube assembly, and high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0018] Figure 1 It is a structural diagram of the utility model;
[0019] Figure 2 This is a structural diagram of the utility model from another perspective;
[0020] Figure 3 It is a partial structural diagram of the utility model;
[0021] Figure 4 This is a schematic structural diagram of the edge material removal device of the present invention;
[0022] Figure 5 This is a schematic structural diagram of the conveying robot of the present utility model;
[0023] Figure 6 This is a schematic structural diagram of the first breaking device of the present utility model;
[0024] Figure 7 This is a schematic structural diagram of the movable rail of the second disconnecting device of the present invention;
[0025] Figure 8 It is a schematic diagram of the structure of part of the second breaking device and the testing device of the utility model;
[0026] Figure 9 It is a schematic diagram of the local structure of the utility model;
[0027] Figure 10 This is a schematic diagram of the assembly manipulator structure of the plate-laying device of the present invention;
[0028] Figure 11 It is a structural schematic diagram of the hot pressing device of the utility model;
[0029] Figure 12 for Figure 11 A schematic structural diagram of the heating mechanism in FIG.
[0030] Figure 13 It is a structural diagram of the turning mechanism of the present invention.
[0031] The following are marked in the figure:
[0032] Machine base 1; edge material removal device 2; slide rail 21; material cutting mechanism 22; U-shaped seat 221; L-shaped seat 222; material box 223; cutting cylinder 224; edge material cutter 225; pressing plate cylinder 226; pressing plate 227; traction mechanism 23; conveying robot 24; clamping plate 241; first separating device 3; flat plate seat 31; baffle 32; push plate 33; first cutter 34; PCB connecting plate a; second separating device 4; movable rail 41; strip groove 411; fixed rail 42; second cutter 43; plate laminating device 5; PCB board conveyor belt 51; high horizontal conveying platform 51a; low horizontal conveying platform 51b; inclined slide 51c; shell Conveyor belt 52; assembly robot 53; T-shaped bracket 531; X-axis transmission assembly 532; Y-axis transmission assembly 533; gripper 534; camera 535; hot pressing device 6; sorting station 61; sorting platform 611; bar block 612; push rod 613; hollow motor 614; heating mechanism 62; lifting motor 621; heater 622; hot melt mold 623; testing device 7; test seat 71; probe row 72; flip mechanism 8; horizontal plate 81; vertical plate 82; pivot 83; frame 84; clamping motor 85; fixture 86; coupling 87; rotary motor 88; human-computer interaction screen 9; PCB board loading device 10. DETAILED DESCRIPTION
[0033] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0034] See also Figure 1 and Figure 2 A digital tube automatic assembly device includes a machine base 1, and the following devices are arranged on the platform of the machine base 1: a trimming device 2, a first breaking device 3, a second breaking device 4, a testing device 7, a flipping mechanism 8, a plate-laying device 5 and a hot pressing device 6. A loading device 10 for PCB board assembly is provided on the outside of the trimming device 2, and a human-computer interaction screen 9 is also provided on the machine base 1. The human-computer interaction screen 9 is electrically connected to the trimming device 2, the first breaking device 3, the second breaking device 4, the testing device 7, the plate-laying device 5 and the hot pressing device 6.
[0035] like Figure 3 、 Figure 4As shown, the edge material removal device 2 includes two parallel slide rails 21 with adjustable spacing, PCB connecting plates are placed on the two slide rails 21, and screw rods for adjusting the spacing between the slide rails 21 are respectively provided on the outer sides of the two slide rails 21. Cutting mechanisms 22 are respectively provided on both sides of the input station of the slide rail 21 for cutting the edge materials of the PCB connecting plates on the input station of the slide rail 21, and a traction mechanism 23 is provided at the output end of the slide rail 21. The traction mechanism 23 has a traction rope, and a magnet block is provided at the end of the traction rope. The magnet block is used to magnetically attract the pins of the PCB connecting plates, and to pull the PCB connecting plates on the input station of the slide rail 21 to the output station of the slide rail 21. Among them, the cutting mechanism 22 includes a U-shaped seat 221 and an L-shaped seat 222. The opening of the U-shaped seat 221 is set toward the platform of the machine base 1. The two ends of the U-shaped opening are connected with movable sliders, so that the cutting mechanism 22 moves with the movement of the slide rail 21. A material box 223 for collecting edge materials is provided in the U opening of the U-shaped seat 221. The upper end of the U-shaped seat 221 is connected to the L-shaped seat 222. The inner side of the L-shaped seat 222 facing the slide rail 21 is sequentially provided with a cutting cylinder 224 and a pressing plate cylinder 226. The free end of the cutting cylinder 224 is connected to a edge cutter 225 for shearing the edge materials of the PCB connecting plate, and the free end of the pressing plate cylinder 226 is connected to a pressing plate 227 for fixing the PCB connecting plate. When the edge material is sheared, the pressing plate cylinder 226 drives the pressing plate 227 to move downward, pressing and fixing the PCB connecting plate on the input station of the slide rail 21. At the same time, the cutting cylinder 224 drives the edge material cutter 225 to move downward, shearing along the stamp connecting hole line of the PCB connecting plate and the edge material, cutting off the edge material of the PCB connecting plate, and the edge material slides into the material box 223 from the inclined wall of the material box 223.
[0036] like Figure 3 、 Figure 5 As shown, a conveying robot 24 is provided on the platform of the machine base 1. A clamping plate 241 is provided at the end of the conveying robot 24 for clamping the PCB joint board on the output station of the slide rail 21 of the edge removal device 2 and conveying it to the first separating device 3 for release. The wide-sized clamping plate 241 can clamp large PCB joint boards, and the conveying efficiency is high.
[0037] like Figure 3 and Figure 6As shown, the first separating device 3 is used to separate the PCB joint board a into PCB strips. It includes a flat plate base 31, a baffle 32 mounted on an edge of the flat plate base 31 for limiting the position of the PCB joint board a, and a push plate 33 for pushing the PCB joint board a in translation. A first cutter 34 for shearing the PCB joint board a is provided above the output end of the flat plate base 31. During use, the conveying robot 24 transports the PCB joint board a from the output station of the slide rail 21 of the trimming device 2 to the flat plate base 31 and arranges them in sequence along the baffle 32. Driven by the motor assembly, the push plate 33 pushes the PCB joint board a to the output end of the flat plate base 31. The first cutter 34 moves downward under the action of the cylinder and shears and separates the PCB strips in the first row on the outermost side of the PCB joint board a. Then, as the push plate 33 continues to push, the first cutter 34 shears and separates the PCB strips in the second row, thereby sequentially separating the PCB joint board a into PCB strips.
[0038] like Figure 3 、 Figure 7 、 Figure 8 As shown, the second separating device 4 is used to separate the PCB strips into PCB single boards, and includes a movable rail 41 and a fixed rail 42. The movable rail 41 receives the PCB strips conveyed by the first separating device 3, and the two rows of pins of the PCB strips are downward and located on both sides of the movable rail 41. When the movable rail 41 and the fixed rail 42 are aligned along the length direction of the rails, the PCB strips on the movable rail 41 can be transferred to the fixed rail 42. Specifically, under the action of the mechanical push rod, the PCB strips are pushed to the far end of the fixed rail 42. A second cutter 43 is provided above the far end of the fixed rail 42. Driven by the cylinder, the second cutter 43 cuts the PCB strips one by one into PCB single boards.
[0039] like Figure 7 As shown, as a further improvement, a strip groove 411 is provided at the upper end of the movable rail 41 extending along the length direction, and a magnet is arranged in the strip groove 411. The magnet is used to magnetically attract the PCB strip board so that the PCB strip board is not easily separated from the movable rail 41.
[0040] like Figure 2 and Figure 8As shown, a test device 7 is provided between the second disconnecting device 4 and the sleeve device 5 for electrical testing of the PCB. The test device 7 includes a test socket 71 arranged along the extension line of the fixed rail 42 of the second disconnecting device 4. Probe rows 72 are provided on both sides of the test socket 71. The probe rows 72 are used to electrically connect the pins of the PCB on the test socket 71. It should be noted that the pins of the PCB on the test socket 71 correspond to the needle tips of the probe rows 72. When driven by the motor screw assembly, the probe rows 72 can make the needle tips of the probe rows 72 contact or move away from the pins of the PCB on the test socket 71, which is used for electrical testing of the digital tube circuit board.
[0041] like Figure 1 、 Figure 9 and Figure 10 As shown, the board-covering device 5 includes a PCB board conveyor belt 51 for conveying PCB boards, and a shell conveyor belt 52 located on one side of the PCB board conveyor belt 51 for conveying digital tube shells. An assembly station is provided at the output end of the shell conveyor belt 52, and an assembly robot 53 is provided above the assembly station. The assembly robot 53 clamps the PCB board on the PCB board conveyor belt 51 and aligns it with the digital tube shell on the assembly station for assembly, so that the holes on the PCB board fall onto the hot melt columns of the digital tube shell, completing the covering of the PCB board.
[0042] The PCB board conveyor belt 51 of the plate-laying device 5 includes a high-level horizontal conveying platform 51a, a low-level horizontal conveying platform 51b and an inclined slide 51c, wherein the upper end of the inclined slide 51c is connected to the output end of the high-level horizontal conveying platform 51a, and the lower end of the inclined slide 51c is connected to the input end of the low-level horizontal conveying platform 51b, so that the PCB single board is conveyed in the horizontal direction and converted from the horizontal high position to the horizontal low position.
[0043] Assembly robot 53 includes a T-shaped bracket 531, the lower end of which is fixedly mounted on base 1. An X-axis transmission assembly 532 is mounted on one side of the upper portion of T-shaped bracket 531. A Y-axis transmission assembly 533 is mounted on the free end of X-axis transmission assembly 532. A clamping jaw 534 is mounted on the free end of Y-axis transmission assembly 533 for clamping a PCB. It should be noted that both X-axis transmission assembly 532 and Y-axis transmission assembly 533 in this embodiment are conventional transmission mechanisms, and their specific structures are not further described here.
[0044] Furthermore, a camera 535 is installed on the T-shaped bracket 531 for collecting image information of the PCB boards on the PCB board conveyor belt 51 so that the holes on the PCB boards are aligned with the hot melt pins of the digital tube housing.
[0045] like Figure 2 、 Figure 11As shown, the hot pressing device 6 is located on one side of the sleeve device 5, which includes a sorting station 61 and a heating mechanism 62 arranged above the sorting station 61. The sorting station 61 is used to sort and position the digital tube shell equipped with the PCB single board, and the heating mechanism 62 is used to perform hot pressing connection between the PCB single board and the digital tube shell.
[0046] like Figure 9 As shown, the arranging station 61 includes an arranging platform 611. A strip-shaped stopper 612 is provided on one side of the arranging platform 611 away from the plate-laying device 5. Push rods 613 are provided on opposite sides of the arranging platform 611. One end of the push rod 613 is connected to the main shaft of a hollow motor 614. The other end of the push rod 613 has a protective head to prevent damage to the digital tube housing workpiece. The push rod 613 moves forward or backward under the drive of the hollow motor 614. During use, the digital tube housing delivered from the plate-laying device 5 abuts against the strip-shaped stopper 612. The two ends of the digital tube housing are pushed by the corresponding push rods 613 to arrange and position the digital tube housing so that the heating mechanism 62 can perform hot pressing connection between the PCB and the digital tube housing in the next step.
[0047] like Figure 12 As shown, the heating mechanism 62 includes a lifting motor 621, a heater 622 and a hot melt mold 623. The heater 622 is used to heat the hot melt mold 623, and the lifting motor 621 is used to drive the hot melt mold 623 to descend, so that the lower surface of the hot melt mold 623 is aligned with the melting column of the digital tube shell on the sorting platform 611 for hot pressing, thereby realizing hot pressing welding of the melting column of the digital tube shell and the PCB single board.
[0048] like Figure 2 、 Figure 8 and Figure 13 As shown, a flipping mechanism 8 is provided on one side of the test socket 71 of the test device 7. The flipping mechanism 8 flips the PCB board on the test socket 71 180 degrees and places it on the visual inspection station 11, that is, the pins of the PCB board on the test socket 71 are downward, and after flipping 180 degrees, the pins of the PCB board placed on the visual inspection station 11 are upward.
[0049] The flipping mechanism 8 includes a horizontal plate 81 and two vertical plates 82. The horizontal plate 81 is fixed on the platform of the machine base 1. The bottom ends of the two vertical plates 82 are respectively connected to the two ends of the horizontal plate 81. A pivot 83 is provided through the upper part of the two vertical plates 82. A frame 84 is installed in the middle of the pivot 83. A clamping motor 85 is installed on the frame 84. The output shaft of the clamping motor 85 is connected to a clamp 86 for clamping or releasing the PCB single board. One end of the pivot 83 is connected to a rotating motor 88 through a coupling 87. The output shaft of the rotating motor 88 drives the clamp 86 of the clamping motor 85 to rotate forward or reverse through the pivot 83.
[0050] The visual inspection station 11 includes a transparent flat plate arranged parallel to the machine base platform. A camera for shooting upward is arranged at the lower end of the transparent flat plate. The camera is used to collect image information of the bottom of the PCB board on the transparent flat plate. A transfer robot is arranged above the transparent flat plate for grabbing the PCB board and transporting it to the PCB board conveyor belt 51 of the plate-laying device 5.
[0051] The working principle of this embodiment is as follows: the PCB joint board on the loading device 10 is transported to the input station of the slide rail 21 of the edge material removal device 2, and the cutting mechanisms 22 on both sides of the input station cut off the edge materials of the PCB joint board, and the PCB joint board is transported to the output station of the slide rail 21 by the traction mechanism 23 along the slide rail 21, and the conveying robot 24 clamps the PCB joint board on the output station of the slide rail 21 of the edge material removal device 2, and transports it to the flat plate seat 31 of the first separating device 3 for release; the PCB joint board of the flat plate seat 31 of the first separating device 3, the first cutter 34 moves downward to cut the PCB joint board into PCB strips in turn, and the PCB strips are transferred to the movable rail 41 of the second separating device 4, and when the movable rail 41 is aligned with the fixed rail 42 along the length direction of the rails, the PCB strips on the movable rail 41 are transferred to the fixed rail 42 under the push of the mechanism pusher; the second cutter 43 above the fixed rail 42 is at the cylinder Under the drive, the PCB strips are cut into PCB single boards one by one; the PCB single boards are placed on the test socket 71 of the testing device 7 for electrical testing, and the qualified PCB single boards are flipped 180 degrees on the test socket 71 by the flipping mechanism 8 and placed on the visual inspection station 11; after visual inspection, the PCB single boards on the visual inspection station 11 are transferred by the transfer robot to the PCB board conveyor 51 of the plate-laying device 5 and transported to the assembly station, and the shell conveyor 52 of the plate-laying device 5 transports the digital tube shell, and the assembly robot 53 clamps the PCB single board on the PCB board conveyor 51 and aligns it with the digital tube shell on the assembly station for assembly; the PCB single board after shelling is transferred to the sorting station 61 of the hot pressing device 6, and after the digital tube shell is sorted and positioned, the hot-pressing welding of the fuse column of the digital tube shell and the PCB single board is realized under the hot-pressing action of the hot-melt mold 623 of the heating mechanism 62, and the assembly production of the digital tube is completed.
[0052] The result is that the equipment structure is reasonably designed, the PCB board and shell of the digital tube run stably and reliably, the digital tube assembly is fully automated, and the production efficiency is high.
[0053] The specific embodiments described herein are merely illustrative of the purpose of the present invention. Those skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the purpose of the present invention or exceeding the scope defined by the appended claims.
Claims
1. An automatic assembly device for digital tubes, comprising a base (1), characterized in that: The following devices are provided on the platform of the machine base (1): The edge material removal device (2) comprises two parallel slide rails (21) with an adjustable spacing therebetween. A cutting mechanism (22) is provided on both sides of the input station of the slide rail (21) for shearing edge materials of the PCB joint board on the input station of the slide rail (21). A traction mechanism (23) is provided at the output end of the slide rail (21) for traction of the PCB joint board after the edge materials are sheared to the output station of the slide rail (21). A first breaking device (3) is used to break the PCB joint board into PCB strips, comprising a flat plate seat (31), a baffle (32) mounted on the edge of the flat plate seat (31) for limiting the position of the PCB joint board, and a push plate (33) for pushing the PCB joint board to move horizontally. A first cutter (34) for shearing the PCB joint board is provided above the output end of the flat plate seat (31); A second separating device (4) is used to separate the PCB strip into PCB single boards, comprising a movable rail (41) and a fixed rail (42); when the movable rail (41) and the fixed rail (42) are aligned along the rail length direction, the PCB strip on the movable rail (41) can be moved onto the fixed rail (42); a second cutter (43) for shearing the PCB strip is provided above the fixed rail (42); The plate-laying device (5) comprises a PCB conveyor belt (51) for conveying a PCB single board, and a shell conveyor belt (52) located on one side of the PCB conveyor belt (51) for conveying a digital tube shell, wherein an assembly station is provided at the output end of the shell conveyor belt (52), and an assembly robot (53) for assembling the PCB single board into the digital tube shell is provided above the assembly station; A hot pressing device (6) is located on one side of the plate-mounting device (5), and comprises a finishing station (61) and a heating mechanism (62) arranged above the finishing station (61), wherein the finishing station (61) is used to position a digital tube housing equipped with a PCB, and the heating mechanism (62) is used to perform hot pressing connection between the PCB and the digital tube housing.
2. The automatic digital tube assembly equipment according to claim 1, characterized in that: The invention also includes a test device (7) arranged between the second disconnecting device (4) and the plate-mounting device (5) and used for electrical detection of a PCB single board. The test device (7) includes a test seat (71) arranged along the extension line of the fixed rail (42) of the second disconnecting device (4). Probe rows (72) are respectively arranged on both sides of the test seat (71). The probe rows (72) are used to electrically connect the pins of the PCB single board on the test seat (71).
3. The automatic digital tube assembly equipment according to claim 2, characterized in that: A flip mechanism (8) is provided on one side of the test seat (71) for flipping the PCB board on the test seat (71) by 180 degrees and placing it on the visual inspection station (11). The flip mechanism comprises a horizontal plate (81) and two vertical plates (82). The horizontal plate (81) is fixed on the platform of the machine base (1). The bottom ends of the two vertical plates (82) are respectively connected to the two ends of the horizontal plate (81). A pivot (83) is provided between the upper parts of the two vertical plates (82). A frame (84) is installed on the pivot (83). A clamping motor (85) is installed on the frame (84). The output shaft of the clamping motor (85) is connected to a clamp (86) for clamping or releasing the PCB board. One end of the pivot (83) is connected to a rotating motor (88) through a coupling (87). The output shaft of the rotating motor (88) drives the clamp (86) of the clamping motor (85) to rotate in a forward or reverse direction through the pivot (83).
4. The automatic digital tube assembly equipment according to claim 3, characterized in that: The visual inspection station (11) includes a transparent flat plate arranged parallel to the machine base platform, a camera for shooting upwards is arranged at the lower end of the transparent flat plate, and the camera is used to collect image information of the bottom of the PCB single board on the transparent flat plate, and a transfer robot for grabbing the PCB single board and conveying it to the PCB board conveyor belt (51) of the plate laminating device (5) is arranged above the transparent flat plate.
5. The automatic digital tube assembly equipment according to claim 4, characterized in that: The PCB conveyor belt (51) of the plate laminating device (5) comprises a high-level horizontal conveying platform (51a), a low-level horizontal conveying platform (51b) and an inclined slide plate (51c); The upper end of the inclined slide (51c) is connected to the output end of the high-level horizontal conveying platform (51a), and the lower end of the inclined slide (51c) is connected to the input end of the low-level horizontal conveying platform (51b), so that the PCB single board is conveyed in the horizontal direction (D1) and converted from the horizontal high position to the horizontal low position.
6. The automatic digital tube assembly equipment according to claim 1, characterized in that: The cutting mechanism (22) comprises a U-shaped seat (221) and an L-shaped seat (222); a material box (223) for collecting edge materials is provided on both sides of the U-shaped seat (221); the upper end of the U-shaped seat (221) is connected to the L-shaped seat (222); a cutting cylinder (224) and a pressing plate cylinder (226) are sequentially provided on the inner side of the L-shaped seat (222); the free end of the cutting cylinder (224) is connected to an edge material cutter (225) for cutting edge materials; and the free end of the pressing plate cylinder (226) is connected to a pressing plate (227) for fixing the PCB connecting plate.
7. The automatic digital tube assembly equipment according to claim 1, characterized in that: The upper end of the movable rail (41) is provided with a strip groove (411) extending along the length direction, and a magnet for magnetically attracting the PCB strip is arranged in the strip groove (411).
8. The automatic digital tube assembly equipment according to claim 1, characterized in that: The assembly robot (53) comprises a T-shaped bracket (531), the lower end of the T-shaped bracket (531) is fixedly mounted on the machine base (1), an X-axis transmission assembly (532) is mounted on one side of the upper portion of the T-shaped bracket (531), a Y-axis transmission assembly (533) is mounted on the free end of the X-axis transmission assembly (532), and a clamping claw (534) for clamping a PCB is mounted on the free end of the Y-axis transmission assembly (533).
9. The automatic digital tube assembly equipment according to claim 1, characterized in that: The arranging station (61) comprises an arranging platform (611), a strip-shaped stopper (612) is provided on one side of the arranging platform (611) away from the plate-setting device (5), and push rods (613) are respectively provided on two opposite sides of the arranging platform (611).
10. The automatic digital tube assembly equipment according to any one of claims 1 to 9, characterized in that: It also includes a human-machine interaction screen (9), which is electrically connected to the edge material removal device (2), the first breaking device (3), the second breaking device (4), the testing device (7), the plate-laying device (5) and the hot pressing device (6).
Citation Information
Cited By
Automatic assembling equipment for nixie tube
CN119077355A