Portable explosive loading controller for on-site mixed loading of explosives

The convenient charging controller solves the inconvenient operation of on-site mixed explosive equipment in harsh environments through wireless control and automatic alarm functions, and improves charging efficiency and safety.

CN223283535UActive Publication Date: 2025-08-29CHINA GEZHOUBA GRP EXPLOSIVE CO LTD +1
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Patent Information

Application Number
CN202422355932.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-29
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

The existing on-site mixed explosive equipment is inconvenient to operate in harsh environments, and the electronic control system is easily affected by water, resulting in slow touch screen response and poor communication among operators, which increases the risk and operating time.

Method used

It adopts a convenient charging controller, which is worn on the hand through a fixed hand strap and combines wireless signals to control the on-site mixed explosive equipment, simplifying the operation process, including a display screen, an alarm display light, a sensitizer switching button and a rotary button, to realize remote control and automatic alarm functions.

Benefits of technology

It reduces the operation needs of dedicated personnel, improves the efficiency and safety of underground engineering loading, and adapts to harsh working conditions such as humid, noisy and poor field of view.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of on-site mixed loading blasting charge control systems, in particular to a portable charge controller for on-site mixed loading of explosives, which comprises a controller host and a fixed hand strap connected to the controller host, the fixed hand strap comprises a first strap body and a second strap body, one end of the first belt body and one end of the second belt body are fixedly connected with the controller host, and the other end of the first belt body and the other end of the second belt body are detachably connected through a connecting piece. And the controller host is automatically connected with a control system of the small mixed explosive charging equipment which is matched with the field for use through wireless signals and is used for controlling the explosive charging operation. The device has the advantages that the number of specially-assigned persons for operating an electric control system is reduced, meanwhile, charging control operation is accelerated, and the charging construction efficiency and safety of underground engineering site mixed charging explosives are improved.
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Description

Technical Field

[0001] The present application relates to the technical field of on-site mixed blasting charge control systems, and in particular to a convenient charge controller for on-site mixed explosives. Background Art

[0002] The new technology of on-site mixed explosives has the advantages of economy, high efficiency and environmental protection. Internationally, highly mechanized underground on-site mixed explosives equipment has been maturely applied in underground mine tunnels, some tunnel excavation and other engineering fields. Some domestic underground tunnel and tunnel construction projects have gradually begun to use on-site mixed explosives and other charging equipment for charging and blasting operations.

[0003] Some small-scale charging equipment for on-site mixed explosives only uses an engineering vehicle chassis, auxiliary work platform and large mechanical trolley for charging operations. Usually, the vehicle's electronic control system and wireless handheld terminal are used in conjunction for charging operations. However, this type of charging operation requires a dedicated person to operate the electronic control system. On the other hand, in harsh underground environments such as humidity, noise and poor visibility, the electronic control system is easily affected by water, resulting in slow touch screen response. At the same time, communication between the electronic control system operator and the charging blaster on the wireless handheld terminal is not smooth, resulting in longer working time in dangerous environments and not conducive to safety control. Utility Model Content

[0004] In order to reduce the number of dedicated operators for the electronic control system, speed up the charging control operation, and improve the efficiency and safety of mixed explosive charging construction at underground engineering sites, the present application provides a convenient charging controller for on-site mixed explosive charging.

[0005] The present application provides a portable charging controller for on-site mixed charging of explosives, which adopts the following technical solutions:

[0006] A portable charge controller for on-site mixed charging of explosives, comprising a controller main body and a fixed hand strap connected to the controller main body, wherein the fixed hand strap comprises a first strap body and a second strap body, wherein one end of the first strap body and the second strap body are fixedly connected to the controller main body, and the other end of the first strap body and the second strap body are detachably connected via a connector;

[0007] The controller host is automatically connected to the control system of the small-sized mixed explosive charging equipment used on site through wireless signals to control the charging operation.

[0008] By adopting this technical solution, workers can control the charging operation of small-scale mixed explosive charging equipment on-site by wearing a fixed wristband and then controlling the controller host. Remote wireless control is an existing technology and can be configured according to actual conditions. This eliminates the need for one person to operate the electronic control system and another person to carry a wireless handheld terminal for notification. This reduces the number of dedicated electronic control system operators, speeds up charging control operations, and improves the efficiency and safety of mixed explosive charging operations on underground engineering sites.

[0009] Optionally, the controller host is provided with a power on / off button, a display screen, an alarm display light, a charge rotator and a sensitizer switching button;

[0010] The controller main unit has a length of 6cm to 8cm, a width of 4cm to 6cm, and a thickness of 1cm to 2cm.

[0011] Optionally, the display screen includes a host status bar, a pumping pressure display section, a current charge amount display section, a total charge amount display section, and a sensitizer display section;

[0012] The host status bar includes a diagram showing the connection with the control system of the small-sized charge equipment for mixing explosives on site, a diagram showing the power level of the controller host, and a time diagram;

[0013] The pumping pressure display unit displays the pump outlet pressure during the on-site explosive mixing and small-sized charging equipment feeding process;

[0014] The current charge quantity display unit displays the current on-site mixed explosive charge quantity of the blasthole;

[0015] The total charge quantity display unit displays the total on-site mixed explosive charge quantity during the process from the controller host is turned on to the shutdown;

[0016] The sensitizer display column displays the sensitizer material box number used by the sensitizer of the small-sized explosive charging equipment for mixing explosives on site at the current moment.

[0017] Through the above technical solution, when the on-site mixed explosives and small-sized charging equipment are delivering explosives, if the pumping pressure exceeds the threshold, the alarm display light will show a flashing red light and the alarm will sound, and the pumping work of the on-site mixed explosives and small-sized charging equipment will be automatically stopped.

[0018] Optionally, a sensitizer switching button is further provided on the controller host, and the sensitizer switching button is a multi-button structure.

[0019] By adopting the above technical solution, the number of sensitizer switching buttons is equal to the number of sensitizer boxes of the small-scale charging equipment for on-site mixed explosives. The sensitizer boxes are respectively loaded with sensitizers of different proportions to meet the requirements of on-site mixed explosives charging with different densities.

[0020] Optionally, the charge rotator includes a charge scale, a charge rotation button and a charge confirmation key;

[0021] The charge scale range is 0kg to 7.5kg, with the smallest scale unit being 0.25kg;

[0022] The charge rotation button is a rotary structure. After the charge rotation button is rotated, the current charge amount display part displays the charge amount of the current blast hole;

[0023] The charge confirmation key is a button-type structure.

[0024] By adopting the above technical solution, after the charging signal is transmitted, the charging confirmation key will display green as a reminder, the on-site small charging equipment for mixed explosives will start to deliver explosives, and the pumping pressure display will display the pumping pressure; after the charging is completed, the green display of the charging confirmation key will disappear, and the current charging amount will be accumulated and displayed in the total charging amount display.

[0025] In summary, this application includes at least the following beneficial technical effects:

[0026] The fixed wrist strap is removable and attaches to the loader's forearm, making it easier for operators to operate. A sensitizer switch button switches sensitization to meet the requirements of on-site mixed explosive charging with different densities. A rotary button sets the charge amount and an OK button activates the small-scale charging equipment for on-site mixed explosive charging. Automatic alarms and automatic stoppage of pumping equipment for on-site mixed explosive charging when pumping pressure exceeds a threshold are provided. This replaces conventional terminal control systems, reduces the number of control system operators, and meets the requirements for rapid charging operations in harsh working conditions such as damp, noisy, and poorly visible environments in underground tunnels and roadways, further improving the efficiency and safety of underground engineering charging operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0027] Figure 1 It is a schematic diagram of the overall structure of a portable charging controller for on-site mixed charging of explosives according to an embodiment of the present application.

[0028] Figure 2 It is a structural diagram used to display the controller host in the embodiment of the present application.

[0029] Explanation of the accompanying symbols: 1. Controller main unit; 2. Connector; 3. Fixed hand strap; 31. First strap body; 32. Second strap body; 4. Power on / off button; 5. Display screen; 6. Alarm indicator light; 7. Charging rotator; 8. Charging scale; 9. Charging rotation button; 10. Charging confirmation key; 11. Sensitizer switching button; 12. Sensitizer display bar; 13. Total charge amount display; 14. Current charge amount display; 15. Pumping pressure display. DETAILED DESCRIPTION

[0030] The following is combined with Figure 1-2 This application is described in further detail.

[0031] The embodiment of the present application discloses a convenient charging controller for on-site mixed charging of explosives. Figure 1-2 A portable charging controller for on-site mixed explosives loading includes a controller host 1 and a cylindrical fixed hand strap 3 connected to the controller host 1. The fixed hand strap 3 includes a first strap 31 and a second strap 32. One end of the first strap 31 and the second strap 32 are fixedly connected to the controller host 1, and the other end of the first strap 31 and the second strap 32 are detachably connected via a connector 2. In the embodiment of the present application, the connector 2 is a Velcro strip, and the first strap 31 and the second strap 32 are fixed to the forearm of the charging operator by adhesive bonding. The controller host 1 automatically connects to the control system of the small-scale charging equipment used on-site for mixed explosives loading via wireless signals to control the charging operation.

[0032] By wearing the fixed wristband 3 and then controlling the controller host 1, workers can control the charging operation of the small-scale mixed explosive charging equipment on site. Remote wireless control is a conventional technology and can be configured according to actual conditions. This eliminates the need for one dedicated person to operate the electronic control system and another worker to carry a wireless handheld terminal for notification. This reduces the number of dedicated electronic control system operators, speeds up charging control operations, and improves the efficiency and safety of mixed explosive charging operations on underground engineering sites.

[0033] Reference Figure 1-2 The controller body 1 is mounted on a side away from the fixed belt body, with a display screen 5, an alarm indicator light 6, a charge rotator 7, and a sensitizer switching button 11. The controller body 1 is also equipped with an on / off button 4. The controller body 1 is 6 to 8 cm long, 4 to 6 cm wide, and 1 to 2 cm thick. The display screen 5 includes a host status bar, a pumping pressure display unit 15, a current charge amount display unit 14, a total charge amount display unit 13 and a sensitizer display bar 12; the host status bar includes a diagram of the connection with the control system of the on-site mixed explosives small-charge equipment, a diagram of the power level of the controller host 1 and a time diagram; the pumping pressure display unit 15 displays the pump outlet pressure of the on-site mixed explosives small-charge equipment during the delivery process; the current charge amount display unit 14 displays the on-site mixed explosives charge amount of the current blasthole; the total charge amount display unit 13 displays the total on-site mixed explosives charge amount from the start-up to the shutdown of the controller host 1; the sensitizer display bar 12 displays the sensitizer material box number used by the on-site mixed explosives small-charge equipment sensitizer at the current moment.

[0034] When the on-site mixed explosives and small-charge charging equipment are delivering explosives, if the pumping pressure exceeds the threshold, the alarm display light 6 will show a flashing red light and an alarm will sound, and the pumping work of the on-site mixed explosives and small-charge charging equipment will be automatically stopped.

[0035] Reference Figure 1-2 The controller 1 is also provided with a multi-button sensitizer switch button 11. The number of sensitizer switch buttons 11 corresponds to the number of sensitizer tanks in the small-scale on-site explosives charging equipment. The sensitizer tanks are each loaded with sensitizers of different proportions to meet the requirements of on-site mixed explosives charging with different densities.

[0036] Reference Figure 1-2 The charge rotator 7 includes a charge scale 8, a charge rotation button 9, and a charge confirmation button 10. The charge scale 8 ranges from 0kg to 7.5kg, with the smallest scale unit being 0.25kg. The charge rotation button 9 is a rotary structure. When the charge rotation button 9 is rotated, the current charge amount display unit 14 shows the charge amount of the current blasthole. The charge confirmation button 10 is a push-button structure.

[0037] After the charging signal is transmitted, the charging confirmation key 10 displays green as a reminder, the on-site mixed explosives small charging equipment starts to deliver explosives, and the pumping pressure display unit 15 displays the pumping pressure; after the charging is completed, the green display of the charging confirmation key 10 disappears, and the current charging amount is accumulated in the total charging amount display unit 13 for display.

[0038] The embodiment of the present application discloses a portable charging controller for on-site mixed explosives, the operating principles of which are as follows: a fixed wristband 3 is attached to the forearm of the charging operator by adhesive, facilitating operation; a sensitizer switching button 11 is used to switch sensitization to meet the charging requirements of on-site mixed explosives of different densities; a rotary button is used to set the charge amount and an OK button is used to activate the on-site small-scale charging device for mixed explosives; an automatic alarm is displayed and pumping of the small-scale charging device for on-site mixed explosives is automatically stopped when the pumping pressure exceeds a threshold. This controller replaces conventional terminal control systems, reduces the number of control system operators, and meets the requirements for rapid charging operations in harsh working conditions such as damp, noisy, and poorly visible environments in underground tunnels and roadways, further improving the efficiency and safety of underground engineering charging operations.

[0039] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A portable charging controller for on-site mixed charging of explosives, characterized by: The invention comprises a controller main unit (1) and a fixed hand strap (3) connected to the controller main unit (1), wherein the fixed hand strap (3) comprises a first strap body (31) and a second strap body (32), one end of the first strap body (31) and the second strap body (32) are fixedly connected to the controller main unit (1), and the other end of the first strap body (31) and the second strap body (32) are detachably connected via a connecting piece (2); The controller host (1) is automatically connected to the control system of the small-scale mixed explosive charging equipment used on site via wireless signals to control the charging operation.

2. A portable charging controller for on-site mixed charging of explosives according to claim 1, characterized in that: The controller host (1) is provided with an on / off button (4), a display screen (5), an alarm display light (6), a charge rotator (7) and a sensitizer switching button (11); The controller main unit (1) has a length of 6 cm to 8 cm, a width of 4 cm to 6 cm, and a thickness of 1 cm to 2 cm.

3. A portable charging controller for on-site mixed charging of explosives according to claim 2, characterized in that: The display screen (5) includes a host status bar, a pumping pressure display section (15), a current charge amount display section (14), a total charge amount display section (13) and a sensitizer display section (12); The host status bar includes a diagram of connection with the control system of the small-sized explosive mixing equipment on site, a diagram of the power level of the controller host (1), and a time diagram; The pumping pressure display unit (15) displays the pump outlet pressure during the delivery process of the small-sized explosives charging equipment for on-site mixed explosives; The current charge quantity display unit (14) displays the current blast hole on-site mixed explosive charge quantity; The total charge quantity display unit (13) displays the total on-site mixed explosive charge quantity during the process from the controller host (1) being turned on to being turned off; The sensitizer display column (12) displays the sensitizer material box number used by the sensitizer of the small-sized explosive charging equipment for mixing explosives on site at the current moment.

4. A portable charging controller for on-site mixed charging of explosives according to claim 3, characterized in that: The controller host (1) is also provided with a sensitizer switching button (11), and the sensitizer switching button (11) is a multi-button structure.

5. A portable charging controller for on-site mixed charging of explosives according to claim 3, characterized in that: The charge rotator (7) includes a charge scale (8), a charge rotation button (9) and a charge confirmation key (10); The charge scale (8) has a range of 0kg to 7.5kg, with the smallest scale unit being 0.25kg; The charge rotation button (9) is a rotary structure. When the charge rotation button (9) is rotated, the current charge amount display part (14) displays the charge amount of the current blast hole. The charge confirmation key (10) is a button-type structure.