Device for detecting number of soaking pieces

The combination of the counting camera and the electronic scale body solves the problems of manual counting errors and heat sink overlap, realizes accurate automatic detection of the number of heat spreaders, and improves production efficiency and shipment accuracy.

CN223384831UActive Publication Date: 2025-09-26WEIFANG YUYUAN ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422918914.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-28
Publication Date
2025-09-26
Estimated Expiration
2034-11-28

AI Technical Summary

Technical Problem

In the prior art, manual counting of the number of heat spreaders is prone to errors, resulting in insufficient or excessive shipments, and stacked heat spreaders are difficult to count, reducing counting efficiency.

Method used

A counting camera is combined with an electronic scale to achieve automatic counting through comparing the counting camera shooting with the weighing data of the electronic scale body. The positioning frame and collection box are designed to ensure accurate counting of the heat sink flatness.

Benefits of technology

The accuracy and efficiency of heat spreader counting are improved, manual counting errors are avoided, the shipment quantity is ensured to be accurate, and the reliability of automated production is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

A soaking sheet quantity detection device relates to the technical field of quantity detection devices and comprises a base, an electronic scale body is fixed on the base, a positioning frame is placed on the electronic scale body through a positioning structure, a collection box is horizontally arranged in the positioning frame in a reciprocating sliding mode, and a counting camera located above the collection box is vertically lifted above the base. According to the utility model, the problems in the prior art that errors are often caused by manual counting for product quantity accounting, the shipment quantity is not enough, and a part of more products can be packaged before each time of packaging and shipment are solved; and after an operator pours the soaking pieces into a collection box, the cooling pieces are easy to overlap, the operator is not easy to count the regrouped soaking pieces, and the counting efficiency is reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of quantity detection devices, in particular to a heat spreader quantity detection device. Background Art

[0002] With the continuous development of industrial automation, based on comprehensive considerations of product protection and shipment quantity, there are more and more packaging methods for heat sink products and the shipment volume is increasing, and customers are becoming more and more accurate in their expectations of product shipment quantities.

[0003] The prior art discloses a patent with announcement number CN206665072U. The solution includes a fixed plate, a detection device mounting base connected to the fixed plate, a detection rod assembly fixed to the mounting base, and a drive motor mounted on the back of the fixed plate; a rotating shaft mounting plate movably connected to the mounting base; a detection plate disposed below the rotating shaft mounting plate; a scale disposed on the right side of the front of the fixed plate, with upper and lower bearing blocks fixed to the fixed plate at the upper and lower ends of the outer side of the scale; a screw threaded between the upper and lower bearing blocks; a rotating handwheel disposed above the upper bearing block; a detection probe mounting plate disposed above the lower bearing block, with a detection probe disposed at the front end of the detection probe mounting plate; the rotating shaft mounting plate is connected to the driving shaft and driven shaft via bearings; the driving shaft is connected to the drive motor via a coupling; the driving shaft is driven by the drive motor, driving the driven shaft to rotate, and power is transmitted through the driving pulley, driven pulley, and synchronous belt. This detection device can meet the needs of high-speed production, wide specification compatibility, and precise detection in fully automatic cartoning machines.

[0004] As the existing devices are used, the shortcomings of this technology are gradually exposed, mainly in the following aspects:

[0005] First, most of the current product packaging verification methods are manual counting to calculate the packaging quantity. For small batch shipments, manual counting can be used, but with the start of automation and large-scale shipments, manual counting methods can no longer meet current shipment requirements. Manual counting often makes mistakes in calculating product quantity, so before each packaging and shipment, a portion of the product will be packed more to avoid insufficient shipment quantity, which leads to customer complaints. However, customers pay according to the order quantity, which leads to losses within the factory.

[0006] Second, after the operator pours the heat spreaders into the collection box, the heat spreaders are easily overlapped, making it difficult for the operator to count the reassembled heat spreaders, thereby reducing the counting efficiency.

[0007] As can be seen from the above, the existing technology obviously has inconveniences and defects in actual use, so it is necessary to improve it. Utility Model Content

[0008] In response to the defects in the existing technology, the present invention provides a heat spreader quantity detection device to solve the problem that manual counting in traditional technology often makes errors in calculating the number of products, avoids insufficient shipment quantity, and over-packs a portion of products before each shipment; and after the operator pours the heat spreaders into the collection box, the heat spreaders are easily overlapped, making it difficult for the operator to count the reassembled heat spreaders, thereby reducing the counting efficiency.

[0009] In order to achieve the above-mentioned purpose, the present utility model provides the following technical solutions.

[0010] The heat spreader number detection device includes a base, an electronic scale body is fixed on the base, a positioning frame is placed on the electronic scale body through a positioning structure, and a collection box is provided in the positioning frame for horizontal reciprocating sliding.

[0011] A counting camera located above the collecting box is vertically raised and lowered above the base.

[0012] As an optimized solution, the positioning structure includes a right-angle frame fixed to the upper end of the electronic scale body, and an outer corner of the positioning frame abuts against an inner wall of the right-angle frame.

[0013] As an optimized solution, a guide column is vertically fixed on the base, a cross bar is provided on the guide column for vertical sliding, and the counting camera is fixed on one end of the cross bar.

[0014] As an optimized solution, the other end of the crossbar is fixedly connected to a sliding sleeve, and the sliding sleeve is slidably mounted on the guide column.

[0015] As an optimized solution, a control screen is fixed on the outer side wall of the sliding sleeve opposite to the cross bar.

[0016] As an optimized solution, a locking knob is threadedly connected to the sliding sleeve, and the end of the locking knob abuts against the outer wall of the guide column.

[0017] As an optimized solution, a plurality of annular positioning grooves are vertically arranged in parallel on the guide column, and the end of the locking knob abuts against the annular positioning grooves.

[0018] As an optimized solution, guide blocks are horizontally fixed to the opposite inner walls of the positioning frame, and rectangular sliding grooves that are slidably constrained on the guide blocks are opened on the opposite side walls of the collection box.

[0019] As an optimized solution, compression springs are provided in parallel between the opposite side walls of the collection box and the inner wall of the positioning frame.

[0020] As an optimized solution, a positioning protrusion is fixedly connected between the side wall of the collection box and the inner wall of the positioning frame, and the end of the compression spring is sleeved on the positioning protrusion.

[0021] Compared with the prior art, the beneficial effects of the present invention are:

[0022] First, the product to be tested is placed in the product collection box, and the counting camera is used to take pictures of the product. The electronic scale body weighs the object to be tested. The detection device computer on the control screen compares the data from the counting camera with the data from the electronic scale body to determine the total quantity. This is convenient and fast, overcoming the problems caused by manual counting calculations in traditional technologies.

[0023] The collection box can slide in the positioning frame. After the product is poured into the collection box, the positioning frame can be shaken to make the collection box swing and spread the stacked products into the collection box, thereby improving the accuracy of the counting camera shooting.

[0024] The sliding sleeve can be lifted and rotated vertically, so the direction and height of the counting camera can be adjusted to increase the scope of use. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] To more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following briefly describes the drawings required for the specific embodiments or the description of the prior art. Similar elements or parts are generally identified by similar reference numerals throughout the drawings. Elements or parts in the drawings are not necessarily drawn to scale.

[0026] Figure 1 It is a structural diagram of the utility model;

[0027] Figure 2 This is a structural diagram of the positioning frame of the utility model.

[0028] In the figure: 1-base; 2-electronic scale body; 3-right-angle frame; 4-positioning frame; 5-guide column; 6-cross bar; 7-counting camera; 8-locking knob; 9-slide; 10-annular positioning groove; 11-control screen; 12-collection box; 13-compression spring; 14-guide block; 15-rectangular slide. DETAILED DESCRIPTION

[0029] The following embodiments of the technical solution of the present invention are described in detail with reference to the accompanying drawings. The following embodiments are only used to more clearly illustrate the technical solution of the present invention and are therefore only examples and are not intended to limit the scope of protection of the present invention.

[0030] like Figure 1 and Figure 2As shown, the heat spreader number detection device includes a base 1, an electronic scale body 2 is fixed on the base 1, a positioning frame 4 is placed on the electronic scale body 2 through a positioning structure, and a collection box 12 is provided in the positioning frame 4 for horizontal reciprocating sliding.

[0031] A counting camera 7 located above the collecting box 12 is vertically raised and lowered above the base 1 .

[0032] The positioning structure includes a right-angle frame 3 fixed to the upper end of the electronic scale body 2 , and an outer corner of the positioning frame 4 abuts against the inner wall of the right-angle frame 3 .

[0033] A guide column 5 is vertically fixed to the base 1 , a cross bar 6 is vertically slidably provided on the guide column 5 , and a counting camera 7 is fixed to one end of the cross bar 6 .

[0034] The other end of the crossbar 6 is fixedly connected to a sliding sleeve 9 , which is slidably mounted on the guide post 5 .

[0035] A control screen 11 is fixed on the outer side wall of the sliding sleeve 9 opposite to the cross bar 6 .

[0036] A locking knob 8 is threadedly connected to the sliding sleeve 9 , and the end of the locking knob 8 abuts against the outer wall of the guide column 5 .

[0037] A plurality of annular positioning grooves 10 are vertically arranged in parallel on the guide column 5 , and the ends of the locking knobs 8 abut against the annular positioning grooves 10 .

[0038] Guide blocks 14 are horizontally fixed to opposite inner walls of the positioning frame 4 , and rectangular sliding grooves 15 are provided on opposite side walls of the collecting box 12 and are slidably constrained on the guide blocks 14 .

[0039] Compression springs 13 are further provided between the opposite side walls of the collecting box 12 and the inner wall of the positioning frame 4 .

[0040] A positioning protrusion is fixedly connected between the side wall of the collection box 12 and the inner wall of the positioning frame 4 , and the end of the compression spring 13 is sleeved on the positioning protrusion.

[0041] The electrical connection and control of the counting camera 7, the electronic scale body 2 and the control screen 11 are common in daily life and are not the innovation of this solution, so they will not be described in detail here.

[0042] The working principle of this device is:

[0043] First, the product to be tested is placed in the product collection box 12, and the counting camera 7 is used to take a picture of the product. The electronic scale body 2 weighs the object to be tested. The detection device computer in the control screen 11 compares the data from the counting camera 7 with the data from the electronic scale body 2 to determine the total quantity. This is convenient and fast, overcoming the problems caused by manual counting calculation in traditional technology.

[0044] The collecting box 12 can slide in the positioning frame 4, so that after the product is poured into the collecting box 12, the positioning frame 4 can be shaken to make the collecting box 12 swing, so that the superimposed products can be flattened into the collecting box 12, thereby improving the accuracy of the counting camera 7.

[0045] By vertically lifting and rotating the sliding sleeve 9, the direction and height of the counting camera can be adjusted, thereby increasing the scope of use.

[0046] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention, and they should all be included in the scope of the claims and description of the present invention.

Claims

1. A device for detecting the number of heat spreaders, characterized in that: The electronic scale comprises a base (1), an electronic scale body (2) is fixed on the base (1), a positioning frame (4) is placed on the electronic scale body (2) via a positioning structure, and a collection box (12) is provided in the positioning frame (4) so ​​as to slide back and forth horizontally. A counting camera (7) located above the collecting box (12) is provided above the base (1) and is lifted vertically.

2. The heat spreader quantity detection device according to claim 1, characterized in that: The positioning structure comprises a right-angle frame (3) fixed to the upper end of the electronic scale body (2), and an outer corner of the positioning frame (4) abuts against the inner wall of the right-angle frame (3).

3. The heat spreader quantity detection device according to claim 1, characterized in that: A guide column (5) is vertically fixed on the base (1), a cross bar (6) is vertically slidably provided on the guide column (5), and the counting camera (7) is fixed on one end of the cross bar (6).

4. The heat spreader quantity detection device according to claim 3, characterized in that: The other end of the crossbar (6) is fixedly connected with a sliding sleeve (9), and the sliding sleeve (9) is slidably mounted on the guide column (5).

5. The heat spreader quantity detection device according to claim 4, characterized in that: The sliding sleeve (9) is located on an outer side wall opposite to the cross bar (6), and a control screen (11) is fixed on the outer side wall.

6. The heat spreader quantity detection device according to claim 5, characterized in that: A locking knob (8) is threadedly connected to the sliding sleeve (9), and the end of the locking knob (8) abuts against the outer wall of the guide column (5).

7. The heat spreader quantity detection device according to claim 6, characterized in that: A plurality of annular positioning grooves (10) are vertically arranged in parallel on the guide column (5), and the end of the locking knob (8) abuts against the annular positioning grooves (10).

8. The heat spreader quantity detection device according to claim 1, characterized in that: Guide blocks (14) are horizontally fixed on opposite inner walls of the positioning frame (4), and rectangular sliding grooves (15) are provided on opposite side walls of the collecting box (12) and are slidably constrained on the guide blocks (14).

9. The heat spreader quantity detection device according to claim 8, characterized in that: Compression springs (13) are also provided between the opposite side walls of the collection box (12) and the inner wall of the positioning frame (4).

10. The heat spreader quantity detection device according to claim 9, characterized in that: A positioning protrusion is fixedly connected between the side wall of the collection box (12) and the inner wall of the positioning frame (4), and the end of the compression spring (13) is sleeved on the positioning protrusion.

Citation Information

Patent Citations

  • Product quantity on -line measuring device

    CN206665072U