Air-cooled direct current gun

By introducing a combined design of a heat sink and a fan into the DC charging gun, the problem of poor heat dissipation is solved, more efficient heat dissipation and convenient repair and maintenance are achieved, and the stability of the charging process is improved.

CN223390881UActive Publication Date: 2025-09-26QINGDAO ZHIXINGYUAN NEW ENERGY TECHNOLOGY CO LTD

Patent Information

Application Number
CN202422615604.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-28
Publication Date
2025-09-26
Estimated Expiration
2034-10-28

AI Technical Summary

Technical Problem

The existing DC charging gun has poor heat dissipation effect, and mainly dissipates heat passively through heat dissipation holes, but the effect is not obvious.

Method used

It adopts an air-cooled DC gun design, combines a heat sink and a cooling fan, transfers heat through thermal adhesive, and uses fan-circulated airflow for active heat dissipation, enhancing the heat dissipation effect.

Benefits of technology

The heat dissipation efficiency of the DC terminal during charging is improved, the maintenance convenience of the cooling fan is increased, and the firmness of the plug in the charging port is improved.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223390881U_ABST
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Abstract

The utility model relates to the field of direct current guns, and discloses an air-cooled direct current gun, which comprises a main shell, a stop piece is fixed in the main shell, two DC terminals are fixedly inserted on the stop piece, a barrier plate is fixed on one side of the stop piece, a plurality of heat dissipation plates are fixed on the stop piece, and the heat dissipation plates are fixed on the stop piece. The DC terminals are arranged in the main shell, the heat dissipation plates are arranged in the main shell, sealing heat-conducting glue is filled between the DC terminals and the heat dissipation plates, the heat dissipation plates are distributed on the stop piece at equal intervals, a sliding folded plate is detachably arranged on the main shell, a heat dissipation fan is arranged in the sliding folded plate and located under the heat dissipation plates, and the heat dissipation plates are arranged in the sliding folded plate. And a plurality of ventilation holes are formed in the surface of the main shell. According to the utility model, the temperature of the DC terminal is increased along with charging, heat is transmitted to the heat dissipation plates through the heat-conducting glue, airflow generated when the heat dissipation fan works passes through the plurality of heat dissipation plates, the heat can be dissipated into the air, and the heat dissipation fan circulates all the time, so that the effect of cooling the DC terminal can be improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of DC guns, in particular to an air-cooled DC gun. Background Art

[0002] A DC charging gun is an essential component of electric vehicle charging stations. It uses direct current (DC) to rapidly charge an electric vehicle's power battery. Compared to AC charging guns, DC charging guns offer higher charging power, resulting in faster charging speeds. DC charging guns are commonly used in public charging stations or large commercial facilities, such as shopping malls and parking lots, to meet user demands for fast charging.

[0003] According to the Chinese patent announcement number: CN208559061U, a heat sink for a DC charging gun includes a base and a cover. The cover is mounted on one end of the base, and the other end is used to connect to the gun body of the DC charging gun, and the base is provided with a plurality of through holes; a pin is passed through each of the through holes, one end of the pin is connected to the DC charging gun socket as a charging end, and the other end is connected to the power cord as a power supply end; a heat dissipation device is mounted on the outside of the power supply end, and a plurality of heat dissipation holes are provided on the cover relative to the heat dissipation device.

[0004] In the above solution, multiple heat dissipation holes are opened to reduce the temperature of the terminal, but it still has the following disadvantages: the heat dissipation effect on the terminal is poor and the heat dissipation effect is not obvious because the heat dissipation holes are only used to passively wait for the heat to dissipate into the air. Utility Model Content

[0005] The purpose of the utility model is to provide an air-cooled DC gun to solve the problem that only heat dissipation holes are used to passively wait for heat to be dissipated in the air, resulting in poor heat dissipation effect on the terminal and unclear heat dissipation effect.

[0006] In order to achieve the above-mentioned purpose of the utility model, the utility model adopts the following technical solutions: an air-cooled DC gun, comprising a main shell, a stopper fixed inside the main shell, two DC terminals fixedly inserted on the stopper, a blocking plate fixed on one side of the stopper, a plurality of heat sinks fixed on the stopper, a sealing thermal conductive adhesive is filled between the DC terminals and the heat sinks, a plurality of heat sinks are equidistantly distributed on the stopper, a sliding folding plate is detachably provided on the main shell, a cooling fan is provided inside the sliding folding plate, the cooling fan is directly below the plurality of heat sinks, and a plurality of ventilation holes are provided on the surface of the main shell.

[0007] Preferably, a plug is provided on one side of the main shell, and two jacks are opened on one side of the plug, and the jacks are fixedly inserted into the DC terminal. A connecting shell is provided on the end of the main shell away from the plug, and a cable is fixedly inserted into the connecting shell, and one end of the cable is fixed to one end of the DC terminal.

[0008] Preferably, a handle shell is fixed between the main shell and the connecting shell, and a gripping opening is provided on the handle shell.

[0009] Preferably, a fixed folding plate is fixed on the surface of the main shell, and sliding grooves are respectively provided on both sides of the interior of the sliding folding plate. The fixed folding plate and the sliding grooves are slidably matched, and a plurality of ventilation holes are provided on the bottom surface of the sliding folding plate. A rotating hole is provided on the bottom surface of the sliding folding plate, and a limiting bolt is provided for rotation inside the rotating hole.

[0010] Preferably, a mounting groove is provided on the top surface of the main shell, a rotating rod is fixed inside the mounting groove, a rotating plate is rotatably provided on the rotating rod, a limiting strip is fixed on the bottom surface of the rotating plate, a fixing cylinder is fixed on the inner bottom surface of the mounting groove, a spring is fixed on the inner bottom surface of the fixing cylinder, and the other end of the spring is fixed to the bottom surface of the rotating plate.

[0011] Preferably, a fixed plate is fixed on the top surface of the rotating plate, and a plurality of anti-slip points are fixed on the top surface of the fixed plate.

[0012] Compared with the prior art, an air-cooled DC gun adopting the above technical solution has the following beneficial effects:

[0013] 1. The staff can lift the handle shell by holding the inner part of the grip, and then lift the main shell, plug and connection shell, and then insert the plug into the charging port. The thermal adhesive between the heat sink and the DC terminal can play the role of thermal insulation. As charging progresses, the temperature of the DC terminal will increase and transfer the heat to the heat sink through the thermal adhesive. At this time, the staff will start the cooling fan. The airflow generated by the cooling fan will pass through multiple heat sinks and dissipate the heat into the air. The cooling fan circulates back and forth to reduce the temperature of the DC terminal, thereby increasing the cooling effect of the DC terminal.

[0014] Second, when the cooling fan fails and needs to be replaced, the staff will first unscrew the limit bolt from the rotating hole, and then apply a lateral force to the sliding flap to separate the sliding flap and the fixed flap, thus exposing the cooling fan to the external environment, thereby increasing the convenience of the staff in repairing the cooling fan;

[0015] 3. When the staff pulls out the plug from the charging port, they will first press down the fixed plate, and then press down one end of the rotating plate. At this time, one end of the limit strip installed on the bottom of the rotating plate will rise, and then the plug can be pulled out. When the staff inserts the plug into the charging port, the rotating plate will also enter the charging port. At this time, the limit strip on the bottom of the rotating plate will be stuck in the charging port, which can increase the firmness of the plug in the charging port. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional schematic diagram of an embodiment.

[0017] Figure 2 It is an exploded perspective diagram of an embodiment.

[0018] Figure 3 It is an exploded diagram of the mounting groove and the rotating rod in the embodiment.

[0019] Figure 4 It is an exploded diagram of the sliding folding plate and the fixed folding plate in the embodiment.

[0020] In the figure: 1. Main housing; 2. Stopper; 3. DC terminal; 4. Blocking plate; 5. Heat sink; 6. Cooling fan; 7. Sliding flap; 8. Plug; 9. Jack; 10. Handle housing; 11. Grip opening; 12. Connecting housing; 13. Cable; 14. Fixed flap; 15. Sliding groove; 16. Ventilation opening; 17. Rotation hole; 18. Limit bolt; 19. Mounting slot; 20. Rotation rod; 21. Rotation plate; 22. Fixed cylinder; 23. Spring; 24. Fixed plate; 25. Anti-slip point. DETAILED DESCRIPTION

[0021] The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.

[0022] like Figure 1 、 Figure 2 and Figure 4As shown, an air-cooled DC gun includes a main shell 1, a stopper 2 is fixed inside the main shell 1, two DC terminals 3 are fixedly inserted on the stopper 2, a blocking plate 4 is fixed on one side of the stopper 2, a plurality of heat sinks 5 are fixed on the stopper 2, a sealing thermal conductive adhesive is filled between the DC terminal 3 and the heat sink 5, and the plurality of heat sinks 5 are equidistantly distributed on the stopper 2, a sliding folding plate 7 is detachably provided on the main shell 1, a cooling fan 6 is provided inside the sliding folding plate 7, and the cooling fan 6 is directly below the plurality of heat sinks 5, a plurality of ventilation holes are provided on the surface of the main shell 1, a plug 8 is provided on one side of the main shell 1, two jacks 9 are provided on one side of the plug 8, the jacks 9 are fixedly inserted with the DC terminal 3, a connecting shell 12 is provided at the end of the main shell 1 away from the plug 8, a cable 13 is fixedly inserted on the connecting shell 12, one end of the cable 13 is fixed to one end of the DC terminal 3, a handle shell 10 is fixed between the main shell 1 and the connecting shell 12, and a gripping opening 11 is provided on the handle shell 10.

[0023] During use, the staff can lift the handle shell 10 by holding the inside of the gripping port 11, and then lift the main shell 1, plug 8 and connecting shell 12, and then insert the plug 8 into the charging port. The thermal conductive glue between the heat sink 5 and the DC terminal 3 can play the role of thermal insulation. As the charging progresses, the temperature of the DC terminal 3 will increase, and the heat will be transferred to the heat sink 5 through the thermal conductive glue. At this time, the staff starts the cooling fan 6. The airflow generated by the cooling fan 6 when it is working will pass through multiple heat sinks 5, and the heat can be dissipated into the air. The cooling fan 6 circulates back and forth to lower the temperature of the DC terminal 3, which can increase the cooling effect of the DC terminal 3.

[0024] like Figure 2 and Figure 4 As shown, a fixed folding plate 14 is fixed to the surface of the main shell 1, and sliding grooves 15 are respectively provided on both sides of the interior of the sliding folding plate 7. The fixed folding plate 14 and the sliding grooves 15 are slidably matched. A plurality of ventilation holes 16 are provided on the bottom surface of the sliding folding plate 7. A rotating hole 17 is provided on the bottom surface of the sliding folding plate 7. A limiting bolt 18 is provided for rotation inside the rotating hole 17.

[0025] During use, when the cooling fan 6 fails and needs to be replaced, the staff will first unscrew the limit bolt 18 from the rotating hole 17, and then apply a lateral force to the sliding folding plate 7 to separate the sliding folding plate 7 and the fixed folding plate 14, thereby exposing the cooling fan 6 to the external environment, thereby increasing the convenience of the staff in repairing the cooling fan 6.

[0026] like Figure 2 and Figure 3As shown, a mounting groove 19 is provided on the top surface of the main shell 1, and a rotating rod 20 is fixed inside the mounting groove 19. A rotating plate 21 is rotatably provided on the rotating rod 20, and a limiting strip is fixed to the bottom surface of the rotating plate 21. A fixing cylinder 22 is fixed to the inner bottom surface of the mounting groove 19, and a spring 23 is fixed to the inner bottom surface of the fixing cylinder 22. The other end of the spring 23 is fixed to the bottom surface of the rotating plate 21, and a fixing plate 24 is fixed to the top surface of the rotating plate 21. A plurality of anti-slip points 25 are fixed to the top surface of the fixing plate 24.

[0027] During use, when the staff pulls out the plug 8 from the charging port, the staff will first press down the fixed plate 24, and then press down one end of the rotating plate 21. At this time, one end of the limit strip installed on the bottom surface of the rotating plate 21 will be tilted up, and then the plug 8 can be pulled out. When the staff inserts the plug 8 into the charging port, the rotating plate 21 will also enter the charging port. At this time, the limit strip on the bottom surface of the rotating plate 21 will be stuck in the charging port, which can increase the firmness of the position of the plug 8 in the charging port.

[0028] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. An air-cooled DC gun, comprising a main housing (1), characterized in that: A stopper (2) is fixed inside the main housing (1), two DC terminals (3) are fixedly inserted on the stopper (2), a blocking plate (4) is fixed on one side of the stopper (2), a plurality of heat sinks (5) are fixed on the stopper (2), a sealing heat-conducting adhesive is filled between the DC terminals (3) and the heat sinks (5), and the plurality of heat sinks (5) are equidistantly distributed on the stopper (2), a detachable sliding folding plate (7) is provided on the main housing (1), a heat dissipation fan (6) is provided inside the sliding folding plate (7), and the heat dissipation fan (6) is located directly below the plurality of heat sinks (5), and a plurality of ventilation holes are provided on the surface of the main housing (1).

2. The air-cooled DC gun according to claim 1, characterized in that: A plug (8) is provided on one side of the main housing (1), two jacks (9) are provided on one side of the plug (8), and the jacks (9) are fixedly plugged into the DC terminal (3). A connecting housing (12) is provided on one end of the main housing (1) away from the plug (8), and a cable (13) is fixedly plugged into the connecting housing (12), and one end of the cable (13) is fixed to one end of the DC terminal (3).

3. The air-cooled DC gun according to claim 1, characterized in that: A handle housing (10) is fixed between the main housing (1) and the connecting housing (12), and a gripping opening (11) is provided on the handle housing (10).

4. The air-cooled DC gun according to claim 1, characterized in that: A fixed folding plate (14) is fixed on the surface of the main shell (1), and sliding grooves (15) are respectively provided on both sides of the interior of the sliding folding plate (7). The fixed folding plate (14) and the sliding grooves (15) are slidably matched. A plurality of ventilation holes (16) are provided on the bottom surface of the sliding folding plate (7), and a rotating hole (17) is provided on the bottom surface of the sliding folding plate (7). A limiting bolt (18) is provided inside the rotating hole (17) for rotation.

5. The air-cooled DC gun according to claim 1, characterized in that: The top surface of the main housing (1) is provided with a mounting groove (19), a rotating rod (20) is fixed inside the mounting groove (19), a rotating plate (21) is rotatably provided on the rotating rod (20), a limiting strip is fixed to the bottom surface of the rotating plate (21), a fixing cylinder (22) is fixed to the bottom surface of the mounting groove (19), a spring (23) is fixed to the bottom surface of the fixing cylinder (22), and the other end of the spring (23) is fixed to the bottom surface of the rotating plate (21).

6. The air-cooled DC gun according to claim 5, characterized in that: A fixed plate (24) is fixed on the top surface of the rotating plate (21), and a plurality of anti-slip points (25) are fixed on the top surface of the fixed plate (24).

Citation Information

Patent Citations

  • A radiator for direct current fills electric gun

    CN208559061U

Cited By

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