Quantitative racking machine for pickled food

Abstract

The utility model discloses a quantitative racking machine for pickled food, which relates to the technical field of food filling, is used for solving the technical problems that the number of workers for the pickled food is large, the labor intensity of the workers is high, the product cost is high, manual metering and filling are not accurate enough, and quantitative filling is difficult to realize, and comprises a bottom plate, a metering device and a supporting table are arranged on the bottom plate, a distributor is arranged on the supporting table, and a feeding hopper is arranged at the top of the distributor; the bottom of the feeding hopper communicates with the top of the distributor, a first downward pressing air cylinder is arranged in the feeding hopper, the distributor comprises a distributor shell, a distributing roller and a first driving device, the distributing roller comprises a plurality of evenly-distributed distributing grooves, and the first driving device is arranged in the distributing groove. According to the quantitative racking machine, pickled food can be automatically compacted and metered, metering is more accurate, quantitative filling can be better achieved, the number of workers is reduced, the labor intensity of workers is relieved, and cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of food filling, in particular to a quantitative packaging machine for pickled food. Background Art

[0002] Pickled ginger slices are a kind of pickled food. In order to avoid the situation where the pickled ginger slices cannot be finished in one go after opening the bag, the pickled ginger slices are packaged in small bags. The net content of each bag is between 5-15 grams, which is easy to carry and suitable for being eaten in one go, with no leftovers.

[0003] Currently, when quantitatively filling pickled ginger slices, manual filling is used in conjunction with a vertical roll film packaging machine for packaging. Both the quantitative filling and the small bag filling require human participation. Specifically, the ginger slices are manually grouped into balls as a unit, placed on a turntable, moved to the top of the roll film packaging machine, and blown off before proceeding to the next step. This process not only consumes a lot of labor costs and is labor-intensive for workers, but also has unsatisfactory quantitative results. The specifications of manually grouped ginger balls can only be made based on experience, and are measured in units of ginger balls, that is, manual grouping and ball measurement. However, the accuracy of manual estimation makes it difficult to reach a consistent specification for bagged pickled ginger balls, and it is impossible to achieve more accurate metering and filling of pickled ginger slices according to demand.

[0004] At present, not only pickled ginger slices are manually filled in small bags on the market, but other types of pickled foods are also manually filled. The quantity of each bag can only be kept within a certain range based on the workers' practical experience. In fact, there is also the problem of difficulty in quantitative filling. It is difficult to achieve quantitative filling, and the specifications of batch processing are still difficult to unify.

[0005] Therefore, in view of the shortcomings of the above scheme in actual production and implementation, it has been revised and improved. At the same time, in the spirit and concept of seeking excellence, and with the assistance of professional knowledge and experience, as well as after many ingenuity and experiments, a quantitative filling machine for pickled foods is specially provided to solve the technical problems of pickled foods, such as a large number of workers, high labor intensity, high product cost, insufficient precision of manual metering and filling, and difficulty in achieving quantitative filling. Utility Model Content

[0006] The purpose of the utility model is to provide a quantitative filling machine for pickled food, which is used to solve the technical problems of large number of workers required for pickled food, high labor intensity, high product cost, inaccurate manual metering and filling, and difficulty in achieving quantitative filling.

[0007] The technical solution of the present utility model is achieved as follows:

[0008] A quantitative packaging machine for pickled food, comprising a bottom plate, a meter and a support platform provided on the bottom plate, a distributor provided on the support platform, and a feed hopper provided on the top of the distributor;

[0009] The bottom of the feed hopper is connected to the top of the distributor. A first downward pressure cylinder is provided inside the feed hopper. The distributor includes a distributor housing, a distributor roller and a first driving device. The distributor roller is provided in the distributor housing. The first driving device is used to drive the distributor roller to rotate. The distributor roller includes a plurality of evenly distributed distributor grooves.

[0010] A second downward pressure cylinder is provided in the feed hopper, and the second downward pressure cylinder is used to press the material in the bottom side distribution trough into the meter;

[0011] The metering device includes a metering device housing, a metering roller and a second driving device, the metering roller is arranged inside the metering device housing, the second driving device is used to drive the metering roller to rotate, a plurality of metering grooves are evenly arranged on the outer circumference of the metering roller, a blocking plate and an end plate are respectively provided on the front and rear sides of the metering device housing, a first push bar and a second push bar are installed outside the end plate, a first push hole and a second push hole are provided on the end plate, the first push hole cooperates with the first push bar, the second push hole cooperates with the second push bar, the piston ends of the first push bar and the second push bar match the metering groove, a third push hole corresponding to the position of the second push hole is provided on the blocking plate, and a discharge limiting tube is provided outside the third push hole;

[0012] The support platform is provided with a cutting device for cutting the material at the discharge limit pipe. The cutting device is provided with an air blowing nozzle.

[0013] As a preferred embodiment, an inner baffle is provided in the material dividing roller, the inner baffle is connected to the outer shell of the material divider, the inner baffle is cylindrical, and a first discharge port is provided at the bottom of the inner baffle.

[0014] As a preferred embodiment, the bottom of the divider shell is arc-shaped and matches the inner divider roller. The bottom of the divider shell is provided with a second discharge port, and the support platform on the bottom side of the second discharge port is provided with a third discharge port. When the second downward pressure cylinder is pressed down, it will pass through the first discharge port, the second discharge port, and the third discharge port in sequence to press the ginger slices in the divider trough into the meter.

[0015] As a preferred embodiment, one end of the support platform is connected to the meter housing, and the other end of the support platform is fixed to the base plate by supporting legs.

[0016] As a preferred embodiment, the cutting device includes a connecting frame and a lower cutting cylinder, the connecting frame is fixed on the support platform, the lower cutting cylinder is fixed on the connecting frame in the vertical direction, a cutter is provided at the piston end at the bottom of the lower cutting cylinder, and the air blowing nozzle is arranged above the side wall of the cutter.

[0017] As a preferred embodiment, the discharge limit tube is connected to the tool holder, and the tool holder includes a lower cutting channel running through in the vertical direction and a conveying channel arranged in the horizontal direction. One end of the conveying channel is connected to the discharge limit tube, and the other end of the conveying channel is connected to the lower cutting channel. The lower cutting channel is located below the cutter, and the lower cutting channel is used to provide space for longitudinal movement of the cutter and the air blowing nozzle.

[0018] As a preferred embodiment, a lower hopper is provided on the bottom plate, and the lower hopper is located at the bottom of the tool holder.

[0019] As a preferred embodiment, a pushing cylinder is provided on the side wall of the feed hopper, and a pushing plate is connected to the piston end of the pushing cylinder, and the pushing plate is used to push the material in the feed hopper downward.

[0020] The pushing cylinders are provided with two groups, namely the first pushing cylinder together with the first pushing plate and the second pushing cylinder together with the second pushing plate. The first pushing cylinder and the second pushing cylinder are respectively arranged on the two opposite side walls of the feed hopper. Both cylinders are auxiliary feeding cylinders, and the two cylinders push down alternately to complete the auxiliary feeding.

[0021] The beneficial effects of the utility model are:

[0022] This quantitative filling machine can automatically compact and measure pickled foods without manual intervention. It adopts the method of compacting first and then quantitative cutting. Compared with the current manual method of massing and measuring by mass, the measurement is more accurate and can better achieve quantitative filling, solving the technical problem of manual metering and filling of pickled foods that is not accurate enough and difficult to achieve quantitative filling.

[0023] From feeding to cutting and discharging, no human intervention is required and it is automatic with a high degree of mechanization. It not only saves labor costs and reduces the labor intensity of workers, but also significantly improves the overall speed of metering and filling. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0025] Figure 1 This is a schematic diagram of a partial internal structure of an embodiment of the present utility model;

[0026] Figure 2 This is a schematic diagram of the external structure of an embodiment of the present utility model;

[0027] Figure 3 For this utility model Figure 1 A partial enlarged schematic diagram;

[0028] Figure 4 This is a schematic structural diagram of the material separation roller of the utility model;

[0029] Figure 5 This is a schematic structural diagram of the end plate of the utility model;

[0030] Figure 6 This is a structural diagram of the tool holder of the utility model.

[0031] In the figure, 1-first push plate; 2-first push cylinder; 3-first downward pressure cylinder; 4-distributor trough; 5-distributor housing; 6-cutting device; 7-air blowing nozzle; 8-meter housing; 9-feed hopper; 10-inner baffle; 11-distributor roller; 12-second downward pressure cylinder; 13-first discharge port; 14-distributor; 15-metering trough; 16-metering roller; 17-blocking plate; 18-meter; 19-down Hopper; 20-first driving device; 21-support platform; 22-first push rod; 23-second push rod; 24-second driving device; 25-bottom plate; 26-end plate; 27-knife holder; 28-discharge limit tube; 29-connecting frame; 30-lower cutting cylinder; 31-cutter; 32-first push hole; 33-second push hole; 34-conveying channel; 35-lower cutting channel; 36-second push plate; 37-second push cylinder. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0033] It should be noted that all directional indications (such as up, down, left, right, front, back, etc.) in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0034] In addition, the terms "first," "second," and so on, used in this utility model are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one of these features.

[0035] In the description of the embodiments, unless otherwise specified or limited, the terms "disposed" and "connected" should be understood broadly. For example, they can refer to fixed, removable, or integral connections; mechanical or electrical connections; direct connections, connections through an intermediary medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on their specific circumstances.

[0036] like Figures 1 to 6 As shown, a quantitative packaging machine for pickled food includes a bottom plate 25, a meter 18 and a support platform 21 are provided on the bottom plate 25, a distributor 14 is provided on the support platform 21, and a feed hopper 9 is provided on the top of the distributor 14;

[0037] The bottom of the feed hopper 9 is connected to the top of the distributor 14. The feed hopper 9 is provided with a first downward pressure cylinder 3. The distributor 14 includes a distributor 14 housing 5, a distributor roller 11 and a first driving device 20. The distributor roller 11 is provided in the distributor 14 housing 5. The first driving device 20 is used to drive the distributor roller 11 to rotate. The distributor roller 11 includes a plurality of evenly distributed distributor grooves 4.

[0038] A second downward pressure cylinder 12 is provided in the feed hopper 9, and the second downward pressure cylinder 12 is used to press the material in the bottom side distribution trough 4 into the metering device 18;

[0039] The metering device 18 includes a metering device housing 8, a metering roller 16 and a second driving device 24. The metering roller is arranged inside the metering device housing 8. The second driving device 24 is used to drive the metering roller 16 to rotate. A number of metering grooves 15 are evenly arranged on the outer circumference of the metering roller 16. A blocking plate 17 and an end plate 26 are respectively provided on the front and rear sides of the metering device housing 8. A first push bar 22 and a second push bar 23 are installed outside the end plate 26. A first push hole 32 and a second push hole 33 are provided on the end plate 26. The first push hole 32 cooperates with the first push bar 22, and the second push hole 33 cooperates with the second push bar 23. The piston ends of the first push bar 22 and the second push bar 23 match the metering groove 15. A third push hole corresponding to the position of the second push hole 33 is provided on the blocking plate 17, and a discharge limiting tube 28 is provided outside the third push hole.

[0040] A cutting device 6 is provided on the support platform 21 , and the cutting device 6 is used to cut the material at the discharge limit pipe 28 . An air blowing nozzle 7 is provided on the cutting device 6 .

[0041] An inner baffle 10 is provided in the material distributor roller 11 . The inner baffle 10 is connected to the outer shell 5 of the distributor 14 . The inner baffle 10 is cylindrical. A first material discharge port 13 is provided at the bottom of the inner baffle 10 .

[0042] The bottom of the outer shell 5 of the divider 14 is arc-shaped and matches the inner dividing roller 11. The bottom of the outer shell 5 of the divider 14 is provided with a second discharge port, and the support platform 21 on the bottom side of the second discharge port is provided with a third discharge port. When the second downward pressure cylinder 12 is pressed down, it will pass through the first discharge port 13, the second discharge port, and the third discharge port in sequence, and press the ginger slices in the dividing trough 4 into the meter 18.

[0043] One end of the support platform 21 is connected to the meter housing 8 , and the other end of the support platform 21 is fixed to the base plate 25 by means of support legs.

[0044] The cutting device 6 includes a connecting frame 29 and a lower cutting cylinder 30. The connecting frame 29 is fixed on the support platform 21. The lower cutting cylinder 30 is fixed on the connecting frame 29 in the vertical direction. A cutter 31 is provided at the piston end at the bottom of the lower cutting cylinder 30, and the air blowing nozzle 7 is arranged above the side wall of the cutter 31.

[0045] The discharge limit tube 28 is connected to the tool holder 27, and the tool holder 27 includes a lower cutting channel 35 running through the vertical direction and a conveying channel 34 arranged in the horizontal direction. One end of the conveying channel 34 is connected to the discharge limit tube 28, and the other end of the conveying channel 34 is connected to the lower cutting channel 35. The lower cutting channel 35 is located below the cutter 31, and is used to provide space for longitudinal movement for the cutter 31 and the air blowing nozzle 7.

[0046] A lower hopper 19 is provided on the bottom plate 25 , and the lower hopper 19 is located at the bottom of the tool holder 27 .

[0047] A pushing cylinder is provided on the side wall of the feed hopper, and a pushing plate is connected to the piston end of the pushing cylinder. The pushing plate is used to push the material in the feed hopper 9 downward.

[0048] There are two groups of push cylinders, namely the first push cylinder 2 together with the first push plate 1 and the second push cylinder 37 together with the second push plate 36. The first push cylinder 2 and the second push cylinder 37 are respectively arranged on the two opposite side walls of the feed hopper 9, see the attached Figure 1 With attached Figure 2 , both cylinders are auxiliary feeding cylinders, and the two cylinders push down alternately to complete the auxiliary feeding.

[0049] During use, the push plate on the feed hopper pushes the ginger slices in the feed hopper downward into the distributor. The distributor includes several distribution troughs. After receiving the ginger slices from the distributor, the distribution trough rotates. The empty distribution trough rotates to the top to receive the ginger slices. When the loaded distribution trough rotates downward, it is pressed downward by the second downward pressure cylinder into the metering trough of the metering device. The metering roller rotates. When the loaded metering trough rotates to the first push hole, the first push rod compacts it (presses it onto the blocking plate). Then it rotates to the second push hole and is pushed forward quantitatively by the second push rod. The cutter performs quantitative cutting. After a short time difference, the air nozzle blows downward, completing the entire compaction, quantitative cutting, and material discharge process. Using this packaging machine can reduce the number of workers, alleviate the labor intensity of workers, and reduce costs.

[0050] The beneficial effects of the utility model are:

[0051] This quantitative filling machine can automatically compact and measure pickled foods without manual intervention. It adopts the method of compacting first and then quantitative cutting. Compared with the current manual method of massing and measuring by mass, the measurement is more accurate and can better achieve quantitative filling, solving the technical problem of manual metering and filling of pickled foods that is not accurate enough and difficult to achieve quantitative filling.

[0052] From feeding to cutting and discharging, no human intervention is required and it is automatic with a high degree of mechanization. It not only saves labor costs and reduces the labor intensity of workers, but also significantly improves the overall speed of metering and filling.

[0053] Therefore, it also solves the current technical problems of pickling food, such as large number of workers, high labor intensity and high product cost.

[0054] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention. In addition, the technical solutions of the various embodiments may be combined with each other, but this must be based on the fact that they can be implemented by a person of ordinary skill in the art. If the combination of technical solutions is inconsistent or cannot be implemented, it shall be deemed that such combination of technical solutions does not exist and is not within the scope of protection claimed by the present invention.

Claims

1. A quantitative packaging machine for pickled food, characterized in that: It includes a bottom plate, a meter and a support platform are provided on the bottom plate, a material distributor is provided on the support platform, and a feed hopper is provided on the top of the material distributor; The bottom of the feed hopper is connected to the top of the distributor. A first downward pressure cylinder is provided inside the feed hopper. The distributor includes a distributor housing, a distributor roller and a first driving device. The distributor roller is provided in the distributor housing. The first driving device is used to drive the distributor roller to rotate. The distributor roller includes a plurality of evenly distributed distributor grooves. A second downward pressure cylinder is provided in the feed hopper; The metering device includes a metering device housing, a metering roller and a second driving device, the metering roller is arranged inside the metering device housing, the second driving device is used to drive the metering roller to rotate, a plurality of metering grooves are evenly arranged on the outer circumference of the metering roller, a blocking plate and an end plate are respectively provided on the front and rear sides of the metering device housing, a first push bar and a second push bar are installed outside the end plate, a first push hole and a second push hole are provided on the end plate, the first push hole cooperates with the first push bar, the second push hole cooperates with the second push bar, the piston ends of the first push bar and the second push bar match the metering groove, a third push hole corresponding to the position of the second push hole is provided on the blocking plate, and a discharge limiting tube is provided outside the third push hole; The support platform is provided with a cutting device for cutting the material at the discharge limit pipe. The cutting device is provided with an air blowing nozzle.

2. A quantitative packaging machine for pickled food according to claim 1, characterized in that: An inner baffle is provided in the material distributing roller, the inner baffle is connected to the outer shell of the material distributor, the inner baffle is cylindrical, and a first material discharge port is provided at the bottom of the inner baffle.

3. The quantitative packaging machine for pickled food according to claim 1, characterized in that: The bottom of the distributor shell is arc-shaped and matches the inner distributor roller. The bottom of the distributor shell is provided with a second discharge port, and the support platform at the bottom side of the second discharge port is provided with a third discharge port.

4. The quantitative packaging machine for pickled food according to claim 1, characterized in that: One end of the support platform is connected to the meter housing, and the other end of the support platform is fixed to the bottom plate by using support legs.

5. The quantitative packaging machine for pickled food according to claim 1, characterized in that: The cutting device includes a connecting frame and a lower cutting cylinder. The connecting frame is fixed on the support platform. The lower cutting cylinder is fixed on the connecting frame in the vertical direction. A cutter is provided at the piston end at the bottom of the lower cutting cylinder, and an air blowing nozzle is provided above the side wall of the cutter.

6. A quantitative packaging machine for pickled food according to claim 5, characterized in that: The discharge limit tube is connected to the tool holder, and the tool holder includes a lower cutting channel running through in the vertical direction and a conveying channel arranged in the horizontal direction. One end of the conveying channel is connected to the discharge limit tube, and the other end of the conveying channel is connected to the lower cutting channel. The lower cutting channel is located below the cutter, and the lower cutting channel is used to provide space for longitudinal movement of the cutter and the air blowing nozzle.

7. A quantitative packaging machine for pickled food according to claim 6, characterized in that: A lower hopper is provided on the bottom plate and is located at the bottom of the tool holder.

8. The quantitative packaging machine for pickled food according to claim 1, characterized in that: A pushing cylinder is provided on the side wall of the feed hopper, and a pushing plate is connected to the piston end of the pushing cylinder. The pushing plate is used to push the material in the feed hopper downward.

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