Automatic frosted device for quartz plate

Abstract

The utility model discloses an automatic quartz plate dull polish device which comprises a dull polish groove, a dull polish table is arranged in the dull polish groove, a clamping structure is installed on the dull polish table, a movable installation plate is installed in the dull polish groove, the movable installation plate is driven by a translation driving mechanism to translate in the dull polish groove, and a plurality of water sprayers and a plurality of air taps are installed on the movable installation plate. And a scraping plate is detachably connected to the lower end of the movable mounting plate, a grinding disc is arranged above the grinding groove, the grinding disc is driven by a rotating motor to rotate, and the grinding disc is driven by a three-axis moving table to move in a three-axis mode. According to the automatic quartz plate dull polish device, fine particles floating in the air generated in the dull polish process are reduced through water flow flushing in the dull polish process, and the quartz plate dull polish process is more environmentally friendly and safer. In the quartz plate grinding process, the automation degree is high, the grinding efficiency is high, and the grinding quality is stable and reliable.

Description

Technical Field

[0001] This utility model belongs to the field of quartz sanding technology, specifically relating to an automatic sanding device for quartz plates. Background Technology

[0002] Products made of quartz often require sanding to increase surface friction, alter transparency, or improve the seal between two quartz components. During sanding, a high-speed rotating sanding disc is typically used to polish the areas to be treated, creating a sanded surface. This process generates a large number of fine quartz particles, which, when suspended in the air, can pose a health risk to operators. It can also cause scratches and other damage to other parts of the quartz components. Therefore, existing quartz polishing techniques need to be improved. Utility Model Content

[0003] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: an automatic quartz plate grinding device, including a grinding tank, a grinding table inside the grinding tank, a clamping structure for fixing the quartz plate installed on the grinding table, a movable mounting plate installed inside the grinding tank, the movable mounting plate being driven to move horizontally within the grinding tank by a translation drive mechanism, several water nozzles and several air nozzles installed on the movable mounting plate, the water nozzles being connected to a high-pressure water pump through pipes with valves, the high-pressure water pump being placed in a water tank, the air nozzles being connected to a gas tank containing high-pressure gas through air pipes with valves, a scraper being detachably connected to the lower end of the movable mounting plate, and a grinding disc being provided above the grinding tank, the grinding disc being driven to rotate by a rotary motor, and the grinding disc being driven to move in three axes by a three-axis moving table.

[0004] As a preferred embodiment of the above technical solution, the clamping structure includes several clamping plates, with several insertion posts fixed on the lower surface of the clamping plates, and the surface of the grinding table is provided with several insertion holes for insertion of the insertion posts, with the insertion holes evenly spaced on the surface of the grinding table.

[0005] As a preferred embodiment of the above technical solution, the grinding table has a cavity inside, the insertion hole is connected to the cavity, the cavity is connected to the grinding tank, and the grinding tank is connected to a drain pipe.

[0006] As a preferred embodiment of the above technical solution, the two ends of the movable mounting plate are respectively connected to sliding sleeves, and the sliding sleeves are provided with sliding rods, with the two ends of the sliding rods respectively fixedly connected to frosted grooves.

[0007] As a preferred embodiment of the above technical solution, a limit post is installed on the inner wall of one side of the grinding groove, and a travel safety switch for controlling the travel of the moving mounting plate is installed on the limit post.

[0008] As a preferred embodiment of the above technical solution, the lower end of the movable mounting plate is connected to a clamping plate by several bolts, and the upper edge of the scraper is clamped between the clamping plate and the movable mounting plate.

[0009] The beneficial effects of this invention are: the automatic quartz slab grinding device utilizes water rinsing during the grinding process to reduce the amount of fine particles generated during grinding that float in the air, making the quartz slab grinding process more environmentally friendly and safer. The quartz slab grinding process has a high degree of automation, high grinding efficiency, and stable and reliable grinding quality. Attached Figure Description

[0010] Figure 1 This is a schematic diagram of the structure of this utility model;

[0011] Figure 2 This is a schematic diagram of the cross-sectional structure of the grinding groove. Detailed Implementation

[0012] The technical solution of this utility model will now be clearly and completely described with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.

[0013] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0014] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0015] like Figure 1-2As shown, the automatic quartz slab grinding device includes a grinding tank 1, a grinding table 2 inside the grinding tank 1, a clamping structure for fixing the quartz slab 3 on the grinding table 2, a movable mounting plate 4 inside the grinding tank 1, which is driven to move horizontally within the grinding tank 1 by a translation drive mechanism, and several water nozzles 5 and several air nozzles 6 mounted on the movable mounting plate 4. The water nozzles 5 are connected to a high-pressure water pump via pipes with valves, and the high-pressure water pump is placed in a water tank. The air nozzles 6 are connected to a gas cylinder containing high-pressure gas via air pipes with valves. A scraper 7 is detachably connected to the lower end of the movable mounting plate 4. A grinding disc 8 is located above the grinding tank 1, driven to rotate by a rotary motor 9, and moved along three axes by a three-axis moving stage 11. The three-axis moving stage 11 can achieve horizontal and vertical movement in a plane, as well as vertical movement up and down in the vertical direction. The three-axis moving stage 11 can be a commercially available product or a multi-axis robot can be used instead. When the abrasive disc 8 contacts the quartz slab 3 for polishing, the movable mounting plate 4 moves to the vicinity of the abrasive disc 8, and the water spray nozzle 5 sprays water onto the quartz slab 3 to prevent fine particles generated during the polishing process from floating in the air. The water flow also quickly washes away the fine particles, reducing the impact on the surface of the quartz slab 3. After polishing is complete, the abrasive disc 8 rises back to its initial position. The movable mounting plate 4 moves back and forth, using the scraper 7 to clean the surface of the quartz slab 3. At the same time, the air nozzle 6 is turned on, using airflow to quickly dry the surface of the quartz slab 3. The air tank maintains a stable air pressure through an air compressor.

[0016] Furthermore, the clamping structure includes several clamping plates 12, with several insertion posts fixed to the lower surface of each clamping plate 12. The surface of the grinding table 2 is provided with several insertion holes 13 for inserting the insertion posts, and the insertion holes 13 are evenly spaced on the surface of the grinding table 2. The position and number of clamping plates 12 can be adjusted according to the size and shape of the quartz plate 3. The quartz plate 3 is clamped between the clamping plates 12 and will not slip during the grinding process, thus achieving precise positioning. The insertion holes 13 facilitate rapid drainage of water and prevent the quartz plate 3 from being pressed tightly against the surface of the grinding table 2 due to negative pressure, which would make material feeding difficult.

[0017] Furthermore, the grinding table 2 has a cavity 14 inside, and the insertion hole 13 connects to the cavity 14. The cavity connects to the grinding tank 1, and the grinding tank 1 is connected to a drain pipe 17. The drain pipe 17 drains the water in the grinding tank 1 in a timely manner.

[0018] Furthermore, each end of the movable mounting plate 4 is connected to a sliding sleeve, and a sliding rod 14 is provided inside the sliding sleeve. Both ends of the sliding rod 14 are fixedly connected to the frosted groove 1. The cooperation between the sliding rod 14 and the sliding sleeve improves the stability of the movable mounting plate 4 when it moves.

[0019] Furthermore, a limit post 15 is installed on the inner wall of one side of the sanding tank 1, and a travel safety switch 16 for controlling the travel of the movable mounting plate 4 is installed on the limit post 15. The travel safety switch 16 strictly controls the travel of the movable mounting plate 4 to prevent water pipes, air pipes, etc. from being crushed.

[0020] Furthermore, the lower end of the movable mounting plate 4 is connected to a clamping plate 16 by several bolts, and the upper edge of the scraper 7 is clamped between the clamping plate 16 and the movable mounting plate 4. The scraper 7 is made of wear-resistant rubber or plastic and can be replaced periodically.

[0021] It is worth mentioning that the technical features of the three-axis moving stage, motor, cylinder, limit safety switch, high-pressure water pump, and air tank involved in this utility model patent application should be regarded as prior art. The specific structure, working principle, and possible control methods and spatial arrangement of these technical features can be conventionally selected in the field and should not be regarded as the inventive point of this utility model patent. This utility model patent will not elaborate further.

[0022] The preferred embodiments of the present invention have been described in detail above. It should be understood that those skilled in the art can make many modifications and variations based on the concept of the present invention without creative effort. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experimentation on the basis of the prior art should be within the scope of protection defined by the claims.

Claims

1. An automatic sanding device for quartz slabs, characterized in that, The device includes a sanding tank, a sanding table inside the sanding tank, a clamping structure for fixing quartz plates mounted on the sanding table, a movable mounting plate inside the sanding tank, which is driven to move horizontally within the sanding tank by a translation drive mechanism, several water nozzles and several air nozzles mounted on the movable mounting plate, the water nozzles being connected to a high-pressure water pump via pipes with valves, the high-pressure water pump being placed in a water tank, and the air nozzles being connected to a gas cylinder containing high-pressure gas via air pipes with valves, the lower end of the movable mounting plate being detachably connected to a scraper, and a sanding disc above the sanding tank being driven to rotate by a rotary motor, the sanding disc being driven to move in three axes by a three-axis moving table.

2. The automatic quartz slab grinding device as described in claim 1, characterized in that, The clamping structure includes several clamping plates, and several insertion posts are fixed on the lower surface of the clamping plates. The surface of the grinding table is provided with several insertion holes for the insertion posts to be inserted, and the insertion holes are evenly spaced on the surface of the grinding table.

3. The automatic quartz slab grinding device as described in claim 2, characterized in that, The grinding table has an internal cavity, an insertion hole connects to the cavity, the cavity connects to the grinding tank, and the grinding tank is connected to a drain pipe.

4. The automatic quartz slab grinding device as described in claim 1, characterized in that, The movable mounting plate has sliding sleeves connected to both ends, and sliding rods are provided inside the sliding sleeves. The two ends of the sliding rods are fixedly connected to the frosted grooves.

5. The automatic quartz slab grinding device as described in claim 4, characterized in that, A limit post is installed on the inner wall of one side of the grinding groove, and a travel safety switch for controlling the travel of the moving mounting plate is installed on the limit post.

6. The automatic quartz slab grinding device as described in claim 1, characterized in that, The lower end of the movable mounting plate is connected to a clamping plate by several bolts, and the upper edge of the scraper is clamped between the clamping plate and the movable mounting plate.

Images