Full-automatic multi-layer laminating pressing and pasting line

Abstract

The utility model discloses a full-automatic multi-layer film laminating and pressing line, and relates to the technical field of plate film laminating and pressing. The plate airing machine comprises a power ground roller, a carrying mechanism and a plate airing mechanism are arranged on the power ground roller, the carrying mechanism comprises two supporting legs fixedly connected to the bottom of the power ground roller, and a plurality of first guide roller modules are fixedly connected to the top of the power ground roller. By arranging the carrying mechanism, during use, firstly, plates can be placed on a plurality of groups of guide roller modules I on a power ground roller, the guide roller modules I can stably transfer the plates to the bottom of the suction cup plate conveying machine, then the suction cup plate conveying machine is started to move downwards, the plates can be firmly sucked by virtue of the suction force of the suction cup plate conveying machine, and then the plates are conveyed to the bottom of the suction cup plate conveying machine. According to the suction cup plate conveying machine, the plates are accurately transferred to the belt conveying frame through the first sliding rail to be conveyed, through the arrangement, the tedious process of manually carrying the plates can be greatly reduced, the working efficiency is effectively improved, and the labor cost and the labor intensity are reduced.

Description

Technical Field

[0001] This utility model belongs to the field of sheet metal lamination and pressing technology, and in particular relates to a fully automatic multi-layer lamination and pressing line. Background Technology

[0002] The fully automatic multi-layer lamination and pressing line is a highly automated production equipment that can continuously perform multi-layer lamination and pressing operations on materials. Through a precise control system and advanced mechanical structure, the equipment achieves a highly efficient and stable production process. Fully automatic multi-layer lamination and pressing lines are widely used in packaging, printing, decoration and other industries, which can improve product quality and production efficiency, and reduce labor costs and labor intensity.

[0003] In existing equipment, the process of handling sheet metal still relies on manual handling to move the sheet metal onto the production line. However, this traditional manual handling method has many obvious drawbacks. First, manual handling requires a lot of manpower and time, which not only increases labor costs but also seriously affects production efficiency. Second, since sheet metal usually has a certain weight and volume, fatigue and operational errors are prone to occur during manual handling, which may lead to damage to the sheet metal or injury to personnel. Furthermore, manual handling is difficult to guarantee the accuracy and consistency of handling, which is not conducive to the smooth progress of subsequent production processes. Utility Model Content

[0004] The purpose of this utility model is to provide a fully automatic multi-layer lamination and pressing line. By setting up a handling mechanism, it solves the problems of the large amount of manpower and time required for manual handling, which not only increases labor costs but also seriously affects production efficiency. Secondly, since the boards usually have a certain weight and volume, fatigue and operational errors are prone to occur during manual handling, which may lead to damage to the boards or injury to personnel. Furthermore, manual handling is difficult to guarantee the accuracy and consistency of handling, which is not conducive to the smooth progress of subsequent production processes.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a fully automatic multi-layer lamination and pressing line, including a powered floor roller, on which a conveying mechanism and a drying plate mechanism are provided.

[0007] The conveying mechanism includes two legs fixedly connected to the bottom of the powered roller. Several guide roller modules are fixedly connected to the top of the powered roller. A support frame is provided on the top of the powered roller. Two slide rails are fixedly connected to the top of the support frame. A suction cup plate feeder is slidably connected to the two slide rails. A plate is provided at the bottom of the suction cup plate feeder.

[0008] Furthermore, a belt conveyor frame is provided on the left side of the powered roller, and several conveyor frames are fixedly connected to the top of the belt conveyor frame. A rotating shaft is rotatably connected to the left end of the powered roller, and several guide roller modules are fixedly sleeved on the outer wall of the rotating shaft. Conveyor belts are wound on the several guide roller modules and the several conveyor frames.

[0009] Furthermore, a motor is fixedly connected to the top of the belt conveyor frame, and a rotating shaft is fixedly connected to the output shaft of the motor through a coupling. Both the rotating shaft and the rotating shaft are fixedly fitted with pulleys on their outer walls, and belts are wound around the outer walls of the two pulleys.

[0010] Furthermore, a second support frame is provided on the left side of the belt conveyor frame, and a belt dust collector is fixedly connected to the top of the second support frame. A plate straightening machine is provided on the left side of the belt dust collector.

[0011] Furthermore, the drying mechanism includes a board edge cleaning machine located on the left side of the board straightening machine. A support frame three is located on the left side of the board edge cleaning machine. A motor two is fixedly connected to the front of the support frame three. The output shaft of the motor two is fixedly connected to a rotating shaft three via a coupling. The rotating shaft three passes through the support frame three and is rotatably connected to the support frame three. A rotating shaft four is rotatably connected to one end of the support frame three away from the motor two.

[0012] Furthermore, sprockets are fixedly fitted on the outer walls of both the third and fourth shafts, chains are wound around the outer walls of the two sprockets, and drying rack modules are wound around the outer walls of the third and fourth shafts.

[0013] Furthermore, two slide rails are provided on the left side of the support frame three, and a non-powered railcar is slidably connected on the two slide rails two. Several guide roller modules two are fixedly connected to the top of the non-powered railcar.

[0014] This utility model has the following beneficial effects:

[0015] (1) By setting up a conveying mechanism, the present invention first places the board on the multi-group guide roller module 1 on the power roller. The guide roller module 1 can smoothly transfer the board to the bottom of the suction cup board feeder. Then, the suction cup board feeder is started and moves downward. With its suction force, the board can be firmly sucked up. Subsequently, the suction cup board feeder accurately transfers the board to the belt conveyor frame for conveying by means of the slide rail 1. Through this setting, the tedious process of manually handling the board can be greatly reduced, effectively improving work efficiency and reducing labor costs and labor intensity.

[0016] (2) By setting up a drying board mechanism, after the residual edge is cleaned, the board is then cleaned again by a belt dust removal machine to ensure that the board is not affected by dust in subsequent processes. After dust removal, the board can be conveyed by a belt conveyor and enter the drying board machine for drying, allowing the board to cool in a suitable environment, making its performance more stable and avoiding adverse effects on subsequent processing due to high temperature.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0020] Figure 2 This is a schematic diagram of the power roller of this utility model;

[0021] Figure 3 This is a schematic diagram of the handling mechanism of this utility model;

[0022] Figure 4 This is a schematic diagram of the structure of the belt conveyor frame of this utility model;

[0023] Figure 5 This is a schematic diagram of the structure of the belt sweeper dust collector of this utility model;

[0024] Figure 6 This is a schematic diagram of the structure of the sheet metal straightening machine of this utility model;

[0025] Figure 7 This is a structural schematic diagram of the sheet metal edge cleaning machine of this utility model;

[0026] Figure 8 This is a schematic diagram of the drying plate mechanism of this utility model;

[0027] Figure 9 This is a schematic diagram of the structure of the unpowered railcar of this utility model.

[0028] The attached diagram lists the components represented by each number as follows:

[0029] 1. Powered ground roller; 2. Handling mechanism; 3. Drying board mechanism; 21. Support leg; 22. Guide roller module one; 23. Support frame one; 24. Slide rail one; 25. Suction cup board feeder; 26. Board; 27. Belt conveyor frame; 28. Conveyor frame; 29. ​​Rotating shaft one; 291. Guide roller module; 292. Conveyor belt; 293. Motor one; 294. Rotating shaft two; 295. Pulley; 296. Belt; 297. Support frame two; 298. Belt dust collector; 299. Board straightening machine; 31. Board edge trimming machine; 32. Support frame three; 33. Motor two; 34. Rotating shaft three; 35. Rotating shaft four; 36. Sprocket; 37. Chain; 38. Drying board rack module; 39. Slide rail two; 391. Non-powered railcar; 392. Guide roller module two. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0031] Please see Figure 1-9 As shown, this utility model is a fully automatic multi-layer film lamination line, including a powered roller 1, on which a conveying mechanism 2 and a drying plate mechanism 3 are provided;

[0032] The conveying mechanism 2 includes two support legs 21 fixedly connected to the bottom of the powered roller 1. Several guide roller modules 22 are fixedly connected to the top of the powered roller 1. A support frame 23 is provided on the top of the powered roller 1. Two slide rails 24 are fixedly connected to the top of the support frame 23. A suction cup feeder 25 is slidably connected to the two slide rails 24. A plate 26 is provided at the bottom of the suction cup feeder 25. A belt conveyor frame 27 is provided on the left side of the powered roller 1. Several conveyor frames 28 are fixedly connected to the top of the belt conveyor frame 27. A rotating shaft 29 is rotatably connected to the left end of the powered roller 1. Several [unclear - possibly referring to a specific type of device] are fixedly sleeved on the outer wall of the rotating shaft 29. A guide roller module 291, several guide roller modules 291 and several conveyor frames 28 are all wound with conveyor belts 292. The top of the belt conveyor frame 27 is fixedly connected to a motor 293. The output shaft of the motor 293 is fixedly connected to a rotating shaft 294 through a coupling. The outer walls of the rotating shaft 294 and the rotating shaft 29 are fixedly fitted with pulleys 295. The outer walls of the two pulleys 295 are wound with belts 296. A support frame 297 is set on the left side of the belt conveyor frame 27. A belt dust collector 298 is fixedly connected to the top of the support frame 297. A plate straightening machine 299 is set on the left side of the belt dust collector 298.

[0033] By setting up a conveying mechanism, during use, the board material can first be placed on multiple sets of guide roller modules 22 on the powered ground roller 1. The guide roller modules 22 can smoothly transfer the board material to the bottom of the suction cup board feeder 25. Then, the suction cup board feeder 25 is started and moves downward. With its suction force, the board material can be firmly held. Subsequently, the suction cup board feeder 25 accurately transfers the board material to the belt conveyor frame 27 for conveying via the slide rail 24. This setting can greatly reduce the tedious process of manually handling the board material, effectively improve work efficiency, and reduce labor costs and labor intensity.

[0034] The drying mechanism 3 includes a board edge cleaning machine 31 located on the left side of the board straightening machine 299. A support frame 32 is located on the left side of the board edge cleaning machine 31. A motor 2 33 is fixedly connected to the front of the support frame 32. The output shaft of the motor 2 33 is fixedly connected to a rotating shaft 34 via a coupling. The rotating shaft 34 passes through the support frame 32 and is rotatably connected to the support frame 32. A rotating shaft 4 35 is rotatably connected to the end of the support frame 32 away from the motor 2 33. A sprocket 36 is fixedly sleeved on the outer wall of both the rotating shaft 34 and the rotating shaft 4 35. A chain 37 is wound around the outer wall of the two sprockets 36. A drying rack module 38 is wound around the outer wall of the rotating shaft 34 and the rotating shaft 4 35. Two slide rails 2 39 are located on the left side of the support frame 32. A non-powered railcar 391 is slidably connected to the two slide rails 2 39. Several guide roller modules 2 392 are fixedly connected to the top of the non-powered railcar 391.

[0035] By setting up a drying mechanism, after the residual edges are cleaned, the board is then subjected to a second dust removal operation by a belt dust collector 298 to ensure that the board is not affected by dust in subsequent processes. After dust removal, the board can be conveyed by a belt conveyor and enter the drying machine for drying, allowing the board to cool in a suitable environment, making its performance more stable and avoiding adverse effects on subsequent processing due to high temperatures.

[0036] A specific application of this embodiment is as follows: In use, the board material is first placed on the multiple guide roller modules 22 on the powered roller 1. The guide roller modules 22 smoothly transfer the board material to the bottom of the suction cup board feeder 25. Then, the suction cup board feeder 25 is started and moves downwards, using its suction force to firmly hold the board material. Subsequently, the suction cup board feeder 25, with the aid of the slide rail 24, accurately transfers the board material to the belt conveyor frame 27 for transport. This setup greatly reduces the tedious process of manually handling the board material, effectively improving work efficiency and reducing labor costs and intensity. The board material transported to the belt conveyor frame 27 is then further transported into the belt dust collector 298 for comprehensive dust removal, removing dust and impurities from the board surface to provide a clean surface for subsequent processing steps. After dust removal, the board material is aligned by the board alignment machine 299 to ensure accurate positioning before entering the paper laying position for manual lamination. After lamination, the boards enter the press for pressing, ensuring a tight bond between the film and the board, guaranteeing product quality and stability. After pressing, the boards are cleaned by the edge trimmer 31 to remove excess material and make the edges neat and aesthetically pleasing. After edge cleaning, the boards undergo a second dust removal operation by the belt dust collector 298 to ensure they are not affected by dust in subsequent processes. After dust removal, the boards are conveyed by the belt conveyor to the drying machine for drying, allowing them to cool in a suitable environment to stabilize their performance and prevent adverse effects from high temperatures on subsequent processing. After cooling, the boards are conveyed by the belt conveyor 27 to the board alignment machine 299 for a second alignment operation to ensure accurate board positioning. At this point, problematic boards are mechanically screened and sent to a non-powered railcar for further inspection and processing, while qualified boards are placed on a powered roller for the next production stage or for packaging and storage.

[0037] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0038] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A fully automatic multi-layer lamination and pressing line, comprising a powered floor roller (1), wherein the powered floor roller (1) is equipped with a conveying mechanism (2) and a drying plate mechanism (3). Its characteristics are: The conveying mechanism (2) includes two legs (21) fixedly connected to the bottom of the power roller (1). Several guide roller modules (22) are fixedly connected to the top of the power roller (1). A support frame (23) is provided on the top of the power roller (1). Two slide rails (24) are fixedly connected to the top of the support frame (23). A suction cup plate feeder (25) is slidably connected on the two slide rails (24). A plate (26) is provided at the bottom of the suction cup plate feeder (25).

2. The fully automatic multi-layer lamination and pressing line according to claim 1, characterized in that, A belt conveyor frame (27) is provided on the left side of the powered roller (1). Several conveyor frames (28) are fixedly connected to the top of the belt conveyor frame (27). A rotating shaft (29) is rotatably connected to the left end of the powered roller (1). Several guide roller modules (291) are fixedly sleeved on the outer wall of the rotating shaft (29). Conveyor belts (292) are wound on the several guide roller modules (291) and the several conveyor frames (28).

3. The fully automatic multi-layer lamination and pressing line according to claim 2, characterized in that, The top of the belt conveyor frame (27) is fixedly connected to a motor (293). The output shaft of the motor (293) is fixedly connected to a rotating shaft (294) via a coupling. The outer walls of the rotating shaft (294) and the rotating shaft (29) are both fixedly fitted with pulleys (295). The outer walls of the two pulleys (295) are wrapped with belts (296).

4. The fully automatic multi-layer lamination and pressing line according to claim 3, characterized in that, A second support frame (297) is provided on the left side of the belt conveyor frame (27), and a belt dust collector (298) is fixedly connected to the top of the second support frame (297). A plate straightening machine (299) is provided on the left side of the belt dust collector (298).

5. The fully automatic multi-layer lamination and pressing line according to claim 4, characterized in that, The drying mechanism (3) includes a board edge cleaning machine (31) located on the left side of the board straightening machine (299). A support frame three (32) is provided on the left side of the board edge cleaning machine (31). A motor two (33) is fixedly connected to the front of the support frame three (32). The output shaft of the motor two (33) is fixedly connected to a rotating shaft three (34) through a coupling. The rotating shaft three (34) passes through the support frame three (32) and is rotatably connected to the support frame three (32). A rotating shaft four (35) is rotatably connected to one end of the support frame three (32) away from the motor two (33).

6. The fully automatic multi-layer lamination and pressing line according to claim 5, characterized in that, The outer walls of the three (34) and four (35) shafts are fixedly fitted with sprockets (36), the outer walls of the two sprockets (36) are wound with chains (37), and the outer walls of the three (34) and four (35) shafts are wound with drying rack modules (38).

7. The fully automatic multi-layer lamination and pressing line according to claim 6, characterized in that, Two slide rails (39) are provided on the left side of the support frame three (32), and a non-powered railcar (391) is slidably connected on the two slide rails (39). Several guide roller modules (392) are fixedly connected to the top of the non-powered railcar (391).

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