Integrated liquid level switch with temperature measurement function
By integrating liquid level and temperature sensors into the liquid level switch, the problem of easy material sticking to float-type liquid level switches is solved, enabling sensitive detection of high-viscosity materials, reducing costs and space occupation.
Patent Information
- Application Number
- CN202422701281.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-11-14
- Estimated Expiration
- 2034-11-06
AI Technical Summary
Existing float-type liquid level switches are prone to material sticking and cannot be used for high-viscosity materials. Furthermore, the lithium battery industry requires the use of separate liquid level and temperature measuring instruments, resulting in wasted space and high costs.
Design an integrated liquid level switch with temperature measurement function, combining a liquid level sensor and a temperature sensor, and displaying liquid level and temperature information in real time through a digital circuit board. It adopts a structure with a hollow liquid level sensor and a built-in temperature sensor, and the electrical connection is a gland head, with the connector connected by threads.
It achieves integrated detection of liquid level and temperature, reducing costs, minimizing footprint, and improving detection sensitivity, with a temperature measurement error of less than 1%.
Smart Images

Figure CN223551144U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of liquid level switch technology, and more specifically, to an integrated liquid level switch with temperature measurement function. Background Technology
[0002] Existing integrated level switches are float-type, but float-type level switches have the disadvantage of being prone to material sticking, making them unsuitable for the lithium battery industry where high-viscosity materials are used. Currently, the lithium battery industry often uses level switches and temperature measuring instruments, requiring at least two instruments to measure the material's level and temperature separately. This not only wastes space but also increases manufacturing costs. Summary of the Invention
[0003] To address the shortcomings of existing technologies, this invention provides an integrated liquid level switch with temperature measurement function, which reduces cost, occupies less space, and is more sensitive.
[0004] As a first aspect of this utility model, an integrated liquid level switch with temperature measurement function is provided, including a junction box, a sensing rod and a connector, wherein the junction box is connected to the sensing rod through the connector;
[0005] The sensing rod includes a liquid level sensor, a temperature sensor, and a mounting connector. The mounting connector is installed on the container. The liquid level sensor is used to detect the liquid level information of the material in the container, and the temperature sensor is used to detect the temperature information of the material in the container.
[0006] The junction box includes an electrical connection port, an LCD screen, a housing, and a digital circuit board. The digital circuit board is placed inside the housing, and the LCD screen is soldered onto the digital circuit board. The LCD screen is used to display the liquid level information and temperature information of the material in the container in real time. One end of the housing is provided with the electrical connection port, which is connected to an external electrical control cabinet to output the liquid level information and temperature information of the material in the container to the electrical control cabinet.
[0007] Furthermore, the electrical connection port uses a gland connector.
[0008] Furthermore, the digital circuit board includes a transmitter module, which is used to convert the PT100 signal emitted by the temperature sensor into a current signal in real time and output it to the liquid crystal display screen, which displays the temperature information of the material in the container in real time.
[0009] Furthermore, the liquid level sensor has a hollow structure, and the temperature sensor is placed inside the liquid level sensor.
[0010] Furthermore, the connector includes a nut, and the top end of the sensing rod is threadedly connected to the connector and then threadedly connected to the bottom of the junction box.
[0011] The integrated liquid level switch with temperature measurement function provided by this utility model has the following advantages: (1) It combines the functions of real-time detection of liquid level and temperature, replacing two instruments with one instrument, reducing costs and space requirements; (2) Compared with the original liquid level gauge, this integrated liquid level switch is more sensitive. Attached Figure Description
[0012] The accompanying drawings are provided to further illustrate the present invention and form part of the specification. They are used together with the following detailed description to explain the present invention, but do not constitute a limitation thereof.
[0013] Figure 1 The outline drawing of the integrated liquid level switch with temperature measurement function provided by this utility model.
[0014] Figure 2 An exploded view of the integrated liquid level switch with temperature measurement function provided by this utility model.
[0015] Figure 3 The structural diagram of the induction rod provided by this utility model. Detailed Implementation
[0016] To further illustrate the technical means and effects adopted by this utility model to achieve its intended purpose, the following, in conjunction with the accompanying drawings and preferred embodiments, details the specific implementation, structure, features, and effects of an integrated liquid level switch with temperature measurement function proposed according to this utility model. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the protection scope of this utility model.
[0017] It should be noted that the terms "first," "second," etc., in the specification, claims, and accompanying drawings of this utility model are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It should be understood that such data can be interchanged where appropriate for the embodiments of the utility model described herein. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover a non-exclusive inclusion; for example, a process, method, system, product, or device that comprises a series of steps or units is not necessarily limited to those steps or units explicitly listed, but may include other steps or units not explicitly listed or inherent to such processes, methods, products, or devices.
[0018] In explaining this utility model, it should be noted that the terms "installation," "connection," and "linking" should be interpreted broadly unless otherwise specified. For example, a connection can be a fixed connection, a connection through a special interface, or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0019] This embodiment provides an integrated liquid level switch with temperature measurement function, such as... Figure 1-3 As shown, the integrated liquid level switch with temperature measurement function includes a junction box 1, a sensing rod 2, and a connector 3. The junction box 1 is connected to the sensing rod 2 through the connector 3.
[0020] The sensing rod 2 includes a liquid level sensor 21, a temperature sensor 22, and a mounting connector 23. The mounting connector 23 is installed on the container. The liquid level sensor 21 is used to detect the liquid level information of the material in the container, and the temperature sensor 22 is used to detect the temperature information of the material in the container.
[0021] Junction box 1 includes an electrical connection port 11, an LCD display screen 12, a housing 13, and a digital circuit board 14. The digital circuit board 14 is placed inside the housing 13, and the LCD display screen 12 is soldered onto the digital circuit board 14. The LCD display screen 12 is used to display the liquid level information and temperature information of the material in the container in real time. One end of the housing 13 is provided with an electrical connection port 11, which is connected to an external electrical control cabinet to output the liquid level information and temperature information of the material in the container to the electrical control cabinet.
[0022] Preferably, the electrical connection port 11 uses a gland connector.
[0023] Preferably, the digital circuit board 14 includes a transmitter module, which is used to convert the PT100 signal emitted by the temperature sensor 22 into a current signal in real time and output it to the liquid crystal display screen 12. The liquid crystal display screen 12 displays the temperature information of the material in the container in real time.
[0024] Preferably, the liquid level sensor 21 has a hollow structure, and the temperature sensor 22 is placed inside the liquid level sensor 21.
[0025] Preferably, the connector 3 includes a nut, and after the top end of the induction rod 2 is threadedly connected to the connector 3, it is then threadedly connected to the bottom of the junction box 1.
[0026] The integrated liquid level switch with temperature measurement function provided by this utility model works on the following principle: When this integrated liquid level switch is working, it can simultaneously detect liquid level and temperature signals. The liquid level signal is a digital signal, and the temperature signal is an analog signal.
[0027] The liquid level sensor 21 detects the liquid level signal of the material in the container in real time and sends the detected liquid level signal to the digital circuit board 14. When the digital circuit board 14 determines that the liquid level of the material in the container has reached a certain liquid level height, it controls the LCD screen 12 to display the ON signal status. When the digital circuit board 14 determines that the liquid level of the material in the container has not reached a certain liquid level height, it controls the LCD screen 12 to display the Off signal status.
[0028] Temperature sensor 22 detects the temperature signal of the material inside the container in real time and sends the detected temperature signal to digital circuit board 14. The transmitter module in digital circuit board 14 converts the temperature signal (PT100 signal) into a current signal and outputs it to LCD screen 12. LCD screen 12 displays the temperature of the material inside the container in real time.
[0029] This utility model provides an integrated liquid level switch with temperature measurement function, which combines liquid level measurement and temperature measurement functions. Due to the use of a digital circuit board, this integrated liquid level switch is more sensitive than the original liquid level gauge; compared with the temperature value measured by the original thermometer, the deviation of the temperature value measured by this integrated liquid level switch is less than 1%.
[0030] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some modifications or alterations to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present utility model without departing from the scope of the present utility model shall still fall within the scope of the present utility model.
Claims
1. An integrated liquid level switch with temperature measurement function, characterized in that, It includes a junction box (1), a sensor rod (2) and a connector (3), wherein the junction box (1) is connected to the sensor rod (2) through the connector (3); The sensing rod (2) includes a liquid level sensor (21), a temperature sensor (22) and a mounting connector (23). The mounting connector (23) is installed on the container. The liquid level sensor (21) is used to detect the liquid level information of the material in the container, and the temperature sensor (22) is used to detect the temperature information of the material in the container. The junction box (1) includes an electrical connection port (11), a liquid crystal display screen (12), a housing (13), and a digital circuit board (14). The digital circuit board (14) is placed inside the housing (13), and the liquid crystal display screen (12) is soldered onto the digital circuit board (14). The liquid crystal display screen (12) is used to display the liquid level information and temperature information of the material in the container in real time. The electrical connection port (11) is provided at one end of the housing (13). The electrical connection port (11) is connected to an external electrical control cabinet to output the liquid level information and temperature information of the material in the container to the electrical control cabinet.
2. The integrated liquid level switch with temperature measurement function according to claim 1, characterized in that, The electrical connection port (11) uses a gland connector.
3. An integrated liquid level switch with temperature measurement function according to claim 1, characterized in that, The digital circuit board (14) includes a transmitter module, which is used to convert the PT100 signal emitted by the temperature sensor (22) into a current signal in real time and output it to the liquid crystal display screen (12). The liquid crystal display screen (12) displays the temperature information of the material in the container in real time.
4. An integrated liquid level switch with temperature measurement function according to claim 1, characterized in that, The liquid level sensor (21) has a hollow structure, and the temperature sensor (22) is placed inside the liquid level sensor (21).
5. An integrated liquid level switch with temperature measurement function according to claim 1, characterized in that, The connector (3) includes a nut. After the top end of the sensing rod (2) is threadedly connected to the connector (3), it is then threadedly connected to the bottom of the junction box (1).