Improved oil return device applied to deep hole drilling machine tool
By improving the multi-stage sedimentation and magnetic plate structure of the oil return device, the problems of cutting fluid fluctuation and poor sedimentation in deep hole drilling machines have been solved, achieving efficient cooling and recycling of the cutting fluid and reducing the risk of equipment damage and costs.
Patent Information
- Application Number
- CN202423232827.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-11-21
- Estimated Expiration
- 2034-12-26
AI Technical Summary
Existing deep hole drilling machines suffer from problems during the use of cutting fluid, such as cutting fluid fluctuations causing chip scattering, poor sedimentation, and the need for external cooling devices, leading to increased costs and the risk of equipment damage.
An improved oil return device was designed, which includes a multi-stage sedimentation and magnetic plate structure. Combined with an oil cooler, it filters and cools the cutting fluid. The magnetic plate adsorbs waste chips, avoids fluctuations in the cutting fluid, and achieves efficient sedimentation and recycling of the cutting fluid.
It improves the sedimentation and filtration effect of cutting fluid and system stability, reduces the risk of equipment damage, reduces cutting fluid waste, simplifies the cooling process, and lowers costs.
Smart Images

Figure CN223572692U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to machine tool related equipment technical field especially, relates to an improved oil return device for deep hole drilling machine tool. BACKGROUND
[0002] Deep hole drilling machine tool refers to the machine tool equipment specially used in the deep hole drilling process. Deep hole drilling machine tool has wide application range, high rigidity, high precision, high speed, high efficiency, high reliability, large torque and other characteristics. Using deep hole drilling machine tool can save process equipment, shorten production process cycle, ensure product processing quality and improve production efficiency.
[0003] In the machining process of deep hole drilling machine tool, there are usually difficulties in heat dissipation and chip removal. Cutting fluid is usually used to solve the problem of heat dissipation and chip removal. As an auxiliary material, cutting fluid plays a lubricating role in the cutting process, which can reduce the friction between the tool and the workpiece, reduce tool wear, and also reduce the surface temperature of the tool and workpiece friction part, improve the surface quality of the workpiece. Thus, the drill can be cooled and the waste can be taken out through the cutting fluid. The cutting fluid cannot be used again because it contains a large amount of waste. The waste in the cutting fluid cannot be collected, which will cause a lot of waste of cutting fluid and increase the cost of processing.
[0004] Therefore, the applicant applied for a Chinese patent with the authorization number CN219485046U in 2023: "Oil return device applied to deep hole drilling machine tool" (hereinafter referred to as comparative document 1). The cutting fluid with waste is filtered and multi-stage precipitated, so as to effectively collect the cutting fluid meeting the processing requirements, realize the recycling purpose of the cutting fluid, and effectively save the cost. The cutting fluid with waste can be filtered and multi-stage precipitated at the same time, so as to realize efficient recycling.
[0005] However, in actual use, it is found that in comparative document 1, due to the continuous influx of cutting fluid, the temporarily stored cutting fluid in the box body will fluctuate, and the metal waste mixed in the cutting fluid will be lifted and floated with the fluctuation of the cutting fluid. The waste precipitated at the bottom will also be lifted, resulting in poor precipitation effect, causing some metal waste in the cutting fluid used again, affecting the use, and easily causing damage to the conveying equipment. In addition, in comparative document 1, an external cooling device is needed to cool the cutting fluid, which needs to be connected with a pipe line, which is troublesome.
[0006] Therefore, it is necessary to propose a new technical scheme to solve the above problems. UTILITY MODEL CONTENT
[0007] The utility model discloses to overcome above-mentioned situation shortage, aims at providing a kind of technical scheme capable of solving above-mentioned problem.
[0008] To achieve the above object, the utility model provides the following technical scheme: an improved oil return device applied to deep hole drilling machine, including box, first liquid accumulation groove, second liquid accumulation groove and third liquid accumulation groove that are sequentially communicated are equipped in box;Wherein, the filter device for filtering the cutting fluid of external machine inflow is equipped on first liquid accumulation groove, first liquid accumulation groove is used to receive filtered cutting fluid, and first liquid accumulation groove carries out once sedimentation to filtered cutting fluid, second liquid accumulation groove is used to receive once sedimentation after cutting fluid, and second liquid accumulation groove carries out twice sedimentation to once sedimentation after cutting fluid, third liquid accumulation groove is used to receive twice sedimentation after cutting fluid, and third liquid accumulation groove exports twice sedimentation after cutting fluid to external machine, to realize the circulation of cutting fluid,
[0009] The oil cooling machine is further installed on the upper end of the box, and the oil cooling machine acts on the cutting fluid in the second liquid accumulation groove.
[0010] The bottom end of the box is provided with a magnetic suction plate, and the magnetic suction plate is used to magnetically adsorb metal waste chips in the cutting fluid.
[0011] The lower end of the box is provided with a support frame, and the support frame and the magnetic suction plate are provided with a separation mechanism, the separation mechanism includes a horizontal plate provided on the support frame, a screw rod is screwed on the horizontal plate, one end of the screw rod extends to the magnetic suction plate and is rotatably connected with a fixed plate, the fixed plate is fixedly connected with the magnetic suction plate, and guide structures are arranged between the two ends of the fixed plate and the horizontal plate.
[0012] As a further scheme of the utility model, the lower end surface of the box is provided with three discharge ports, and the three discharge ports correspond to the first liquid accumulation groove, the second liquid accumulation groove and the third liquid accumulation groove respectively.
[0013] Three through holes are formed in the magnetic suction plate, and the three through holes correspond to the three discharge ports respectively.
[0014] As a further scheme of the utility model, the guide structure includes guide rods arranged at the two ends of the fixed plate, two linear bearing sleeves are arranged on the horizontal plate, and the two guide rods respectively penetrate through the two linear bearing sleeves and are connected in a guide manner.
[0015] As a further scheme of the utility model, one end of the screw rod away from the fixed plate penetrates through the horizontal plate and is connected with a handle.
[0016] As a further scheme of the utility model, the first liquid accumulation groove, the second liquid accumulation groove and the third liquid accumulation groove are all provided with a cover plate.
[0017] As a further scheme of the utility model: the first liquid accumulation groove is equipped with a first opening for connecting with the second liquid accumulation groove, and the second liquid accumulation groove is equipped with a second opening for connecting with the third liquid accumulation groove, wherein the first opening and the second opening are both equipped with filter screens.
[0018] As a further scheme of the utility model: the surface of the box body is equipped with a high-pressure valve connected with the third liquid accumulation groove and a low-pressure valve, and the support frame is equipped with a high-pressure pump connected with the high-pressure valve and a low-pressure pump connected with the low-pressure valve.
[0019] As a further scheme of the utility model: the surface of the box body is equipped with an oil inlet connected with the first liquid accumulation groove, and the filter device is connected with external machine pipelines through the oil inlet.
[0020] Compared with the prior art, the technical scheme has the beneficial effects that:
[0021] 1. The oil cooling machine can filter and cool the cutting fluid at the same time, without the need for external cooling devices, so that the cutting fluid can be directly used;
[0022] 2. The magnetic plate is arranged at the bottom of the box body to adsorb the waste chips that have been deposited at the bottom of the box body, so as to prevent the waste chips from being stirred up due to the surge of the cutting fluid, thereby improving the operation efficiency and stability of the whole oil return and deposition system, and ensuring the deposition and filtration effect of the cutting fluid waste chips.
[0023] When it is necessary to clean the waste chips deposited at the bottom of the box body, the fixed plate and the magnetic plate can be moved by rotating the screw rod, so that the magnetic plate is separated from the bottom of the box body, and the adsorption force of the magnetic plate on the waste chips in the box body is eliminated, thereby facilitating the cleaning of the waste chips in the box body by the staff.
[0024] The additional aspects and advantages of the utility model will be partially given in the following description, partially will become obvious from the following description, or will be understood through the practice of the utility model. BRIEF DESCRIPTION OF DRAWINGS
[0025] In order to more clearly illustrate the technical scheme in the embodiments of the utility model or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description, obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without the creative labor.
[0026] Figure 1 It is the overall structure schematic view of the utility model;
[0027] Figure 2 is another view of the structure of the present application;
[0028] Figure 3 is a structure diagram when the cover of the present application is closed;
[0029] Figure 4 is a structure diagram of the separation mechanism of the present application;
[0030] Figure 5 is a structure diagram of the box of the present application;
[0031] The corresponding label in the drawing is explained as follows:
[0032] 1, box; 2, first liquid accumulation groove; 3, second liquid accumulation groove; 4, third liquid accumulation groove; 5, filtering device; 6, oil cooling machine; 7, magnetic plate; 8, support frame; 9, separation mechanism; 10, horizontal plate; 11, screw rod; 12, fixed plate; 13, guide structure; 14, guide rod; 15, linear bearing sleeve; 16, handle; 17, discharge port; 18, through hole; 19, cover; 20, first through port; 21, second through port; 22, filter screen; 23, high pressure valve; 24, low pressure valve; 25, high pressure pump; 26, low pressure pump; 27, oil inlet. DETAILED DESCRIPTION
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0034] Please refer to Figures 1-5 , an improved oil return device applied to a deep hole drilling machine tool, comprising a box 1, the box 1 is provided with a first liquid accumulation groove 2, a second liquid accumulation groove 3 and a third liquid accumulation groove 4 which are sequentially communicated; wherein the first liquid accumulation groove 2 is provided with a filtering device 5 for filtering cutting fluid flowing from an external machine tool, the first liquid accumulation groove 2 is used for receiving the filtered cutting fluid and carrying out primary precipitation on the filtered cutting fluid, the second liquid accumulation groove 3 is used for receiving the cutting fluid after primary precipitation and carrying out secondary precipitation on the cutting fluid after primary precipitation, and the third liquid accumulation groove 4 is used for receiving the cutting fluid after secondary precipitation and outputting the cutting fluid after secondary precipitation to the external machine tool, so as to realize the recycling use of the cutting fluid;
[0035] The first liquid accumulation groove 2 is provided with a first through port 20 for connecting the second liquid accumulation groove 3, and the second liquid accumulation groove 3 is provided with a second through port 21 for connecting the third liquid accumulation groove 4, wherein the first through port 20 and the second through port 21 are both provided with a filter screen 22, the first liquid accumulation groove 2 is provided with a first sedimentation area at the bottom thereof, the second liquid accumulation groove 3 is provided with a second sedimentation area at the bottom thereof, and the third liquid accumulation groove 4 is provided with a storage area at the bottom thereof, wherein the first through port 20 is located above the first sedimentation area and the second sedimentation area, and the second through port 21 is located above the second sedimentation area and the storage area; the first sedimentation area is used for receiving the cutting fluid after being adsorbed by the filtering device 5, and the fine metal impurities in the cutting fluid are precipitated onto the first sedimentation area with the continuous adsorption of the filtering device 5, the cutting fluid after the first precipitation flows into the second liquid accumulation groove 3 through the first through port 20 and is subjected to the second precipitation, so that the fine metal impurities are precipitated onto the second sedimentation area, and then the cutting fluid meeting the machining requirements flows into the storage area through the second through port 21, thereby achieving the purpose of recycling the cutting fluid, and the filter screen is used for adsorbing the metal impurities in the cutting fluid;
[0036] The surface of the box body 1 is provided with a high-pressure valve 23 and a low-pressure valve 24 connected to the third liquid accumulation groove 4, and the support frame 8 is provided with a high-pressure pump 25 connected to the high-pressure valve 23 by a pipeline and a low-pressure pump 26 connected to the low-pressure valve 24 by a pipeline; the high-pressure pump 25 and the low-pressure pump 26 are used as the power output of the machine tool for the cutting fluid meeting the machining requirements, the low-pressure valve 24 is opened alone to realize the slow backflow of the cutting fluid, or the high-pressure valve 23 is opened alone to realize the rapid backflow of the cutting fluid, or both the low-pressure valve 24 and the high-pressure valve 23 are opened to adjust the cutting fluid with appropriate pressure and flow rate; the surface of the box body 1 is provided with an oil inlet 27 connected to the first liquid accumulation groove 2, and the filtering device 5 is connected to the external machine tool pipeline through the oil inlet 27;
[0037] In the comparative document 1, the cutting fluid with swarf is filtered and subjected to multi-stage precipitation, so as to effectively collect the cutting fluid meeting the machining requirements and realize the recycling purpose of the cutting fluid, thereby effectively saving the cost; and the filtering and multi-stage precipitation of the cutting fluid with swarf can be simultaneously performed, thereby realizing the high-efficiency recycling.
[0038] And the application on the basis of the comparative document 1, by increasing the following structure.
[0039] Preferably, the oil cooling machine 6 is further installed on the upper end of the box body 1 and acts on the cutting fluid in the second liquid accumulation groove 3;
[0040] The oil cooling machine 6 is preferably an immersed oil cooling machine, which is in contact with the cutting fluid in the second liquid accumulation tank 3 through a partition or a pipe in the heat exchanger. The cooling oil in the oil cooling machine 6 is circulated by the pump, absorbs the heat of the cutting fluid when flowing through the heat exchanger, and then enters the cooling part of the oil cooling machine, such as a wind-cooled fin or a water-cooled condenser, to release the absorbed heat to the surrounding environment or through other media, thereby achieving the cooling and filtering of the cutting fluid at the same time, without the need for external cooling devices, so that the cutting fluid can be directly used.
[0041] The bottom end of the box body 1 is provided with a magnetic plate 7, which can adsorb the metal waste in the cutting fluid through magnetic adsorption.
[0042] When the cutting fluid with waste discharged from the machining tool enters the box body 1, the waste in the cutting fluid discharged earlier will be adsorbed by the magnetic plate 7 at the bottom end of the box body 1, so as to avoid the waste from being stirred up again due to the fluctuation caused by the inflow of the cutting fluid, thereby improving the operation efficiency and stability of the whole oil return and sedimentation system, and ensuring the sedimentation and filtering effect of the cutting fluid waste.
[0043] Secondly, most of the waste can be adsorbed in advance by the magnetic plate 7, thereby reducing the burden of the filter screen 22, prolonging the service life of the filter screen 22, and reducing the replacement frequency.
[0044] The lower end of the box body 1 is provided with a support frame 8, and the support frame 8 and the magnetic plate 7 are provided with a separation mechanism 9. The separation mechanism 9 comprises a horizontal plate 10 arranged on the support frame 8, a screw rod 11 screwed on the horizontal plate 10, a fixed plate 12 rotatably connected to one end of the screw rod 11 and extending toward the magnetic plate 7, and a guide structure 13 arranged between the two ends of the fixed plate 12 and the horizontal plate 10.
[0045] Furthermore, when the waste deposited at the bottom of the box body 1 needs to be cleaned, the screw rod 11 can be rotated (e.g., clockwise), so that the screw rod 11 can drive the fixed plate 12 and the magnetic plate 7 to move, so that the magnetic plate 7 is separated from the bottom of the box body 1, and thus the adsorption force of the magnetic plate 7 on the waste in the box body 1 is eliminated, thereby facilitating the cleaning of the waste in the box body 1 by the staff.
[0046] After cleaning, the screw rod 11 can be rotated in the opposite direction (e.g., counterclockwise), so that the screw rod 11 can drive the fixed plate 12 and the magnetic plate 7 to move toward the box body 1 and tightly adhere to the bottom of the box body 1, so as to generate an adsorption force on the waste in the box body 1 again.
[0047] When the magnetic plate 7 is displaced by rotating the screw rod 11, the guiding structure 13 between the two sides of the fixed plate 12 and the horizontal plate 10 can provide guiding for the fixed plate 12 and the magnetic plate 7, so as to ensure that the rotation of the screw rod 11 can be converted into axial movement of the fixed plate 12 and the magnetic plate 7.
[0048] In the embodiment, the lower end surface of the box body 1 is further provided with three discharge ports 17, and the three discharge ports 17 correspond to the first liquid accumulation groove 2, the second liquid accumulation groove 3 and the third liquid accumulation groove 4 respectively.
[0049] The magnetic plate 7 is provided with three through holes 18, and the three through holes 18 correspond to the three discharge ports 17 respectively.
[0050] When the discharge is needed, the magnetic plate 7 is separated from the box body 1 through the separation mechanism 9, that is, the magnetic plate 7 no longer generates the adsorption force to the internal scrap, and the scrap at the bottom of the first liquid accumulation groove 2, the second liquid accumulation groove 3 and the third liquid accumulation groove 4 can be discharged through the three discharge ports 17 at the lower part of the box body 1, and the three through holes 18 corresponding to the discharge ports on the magnetic plate 7 can ensure the normal discharge of the discharge ports.
[0051] In the embodiment, the guiding structure 13 further includes guiding rods 14 arranged at the two ends of the fixed plate 12, and the horizontal plate 10 is provided with two linear bearing sleeves 15, and the two guiding rods 14 penetrate through the two linear bearing sleeves 15 and are connected in a guiding manner.
[0052] The guiding structure 13 includes the guiding rods 14 at the two sides of the fixed plate 12 and the linear bearing sleeves 15 corresponding to the guiding rods 14 arranged on the horizontal plate 10, and when the fixed plate 12 and the magnetic plate 7 are moved by rotating the screw rod 11, the cooperation of the guiding rods 14 and the linear bearing sleeves 15 can provide the guiding movement limitation for the fixed plate 12, so as to ensure that the fixed plate 12 and the magnetic plate 7 move in the reverse direction according to the plan.
[0053] In the embodiment, the screw rod 11 penetrates through the horizontal plate 10 at the end away from the fixed plate 12 and is connected with a rotating handle 16, and the rotating handle 16 added on the screw rod 11 can facilitate the staff to control and rotate the screw rod 11.
[0054] In the embodiment, the first liquid accumulation groove 2, the second liquid accumulation groove 3 and the third liquid accumulation groove 4 are all provided with cover plates 19, and the cover plates 19 can prevent the external dust from falling into the box body 1 and mixing with the cutting fluid, so as to prevent the increase of the impurities in the cutting fluid.
[0055] It is apparent for a person skilled in the art that the present application is not restricted to the details of the above exemplary embodiments, but that it can be implemented in other concrete forms without departing from the spirit or the essential characteristics of the present application. Therefore, the embodiments should be considered as exemplary only, and not limiting, the scope of the present application being defined by the appended claims rather than the above description, and all changes coming within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the claims should not be construed as limiting the claims concerned.
Claims
1. An improved oil return device applied to a deep hole drilling machine tool, comprising a box (1), a first liquid accumulation groove (2), a second liquid accumulation groove (3) and a third liquid accumulation groove (4) are sequentially communicated in the box (1); wherein, The first liquid accumulation tank (2) is provided with a filtering device (5) for filtering the cutting fluid flowing into the machine tool from outside, the first liquid accumulation tank (2) is used for receiving the filtered cutting fluid and carrying out primary precipitation on the filtered cutting fluid, the second liquid accumulation tank (3) is used for receiving the cutting fluid after primary precipitation and carrying out secondary precipitation on the cutting fluid after primary precipitation, and the third liquid accumulation tank (4) is used for receiving the cutting fluid after secondary precipitation and outputting the cutting fluid after secondary precipitation to the machine tool outside to realize the recycling of the cutting fluid, characterized in that The oil cooling machine (6) is further arranged on the upper end of the box body (1) and acts on the cutting fluid in the second liquid accumulation tank (3); The box body (1) is provided with a magnetic plate (7) at the bottom end, and the magnetic plate (7) is used for magnetically adsorbing metal waste in the cutting fluid; The box body (1) is provided with a support frame (8) at the lower end, and the support frame (8) is provided with an extraction mechanism (9) between the magnetic plate (7), the extraction mechanism (9) comprises a horizontal plate (10) arranged on the support frame (8), a screw rod (11) is screwed on the horizontal plate (10), one end of the screw rod (11) extends to the magnetic plate (7) and is rotatably connected with a fixed plate (12), the fixed plate (12) is fixedly connected with the magnetic plate (7), and guide structures (13) are arranged between the two ends of the fixed plate (12) and the horizontal plate (10).
2. The improved oil return device for use in a deep hole drilling machine as claimed in claim 1 wherein, The lower end surface of the box body (1) is provided with three discharge ports (17), and the three discharge ports (17) correspond to the first liquid accumulation tank (2), the second liquid accumulation tank (3) and the third liquid accumulation tank (4) respectively. Three through holes (18) are formed in the magnetic plate (7), and the three through holes (18) correspond to the three discharge ports (17) respectively.
3. The improved oil return device for use in a deep hole drilling machine as claimed in claim 2, wherein, The guide structure (13) comprises guide rods (14) arranged at the two ends of the fixed plate (12), two linear bearing sleeves (15) are arranged on the horizontal plate (10), and the two guide rods (14) penetrate through the two linear bearing sleeves (15) and are connected in a guide mode.
4. The improved oil return device for use in a deep hole drilling machine as claimed in claim 2 wherein, One end of the screw rod (11) away from the fixed plate (12) penetrates through the horizontal plate (10) and is connected with a rotating handle (16).
5. The improved oil return device for use in a deep hole drilling machine as claimed in claim 1 wherein, The first liquid accumulation tank (2), the second liquid accumulation tank (3) and the third liquid accumulation tank (4) are all provided with cover plates (19).
6. The improved oil return device for use in a deep hole drilling machine as claimed in claim 1 wherein, The first liquid accumulation tank (2) is provided with a first opening (20) for communicating with the second liquid accumulation tank (3), the second liquid accumulation tank (3) is provided with a second opening (21) for communicating with the third liquid accumulation tank (4), and the first opening (20) and the second opening (21) are both provided with filter screens (22).
7. The improved oil return device for use in deep hole drilling machine as claimed in claim 1 wherein, The surface of the box body (1) is provided with a high-pressure valve (23) and a low-pressure valve (24) communicating with the third liquid accumulation tank (4), the support frame (8) is provided with a high-pressure pump (25) connected with the high-pressure valve (23) through a pipeline and a low-pressure pump (26) connected with the low-pressure valve (24) through a pipeline.
8. The improved oil return device for use in deep hole drilling machine as claimed in claim 1 wherein, The surface of the box body (1) is provided with an oil inlet (27) communicating with the first liquid accumulation tank (2), and the filtering device (5) is connected with the machine tool outside through the oil inlet (27) and a pipeline.
Citation Information
Patent Citations
Oil return device applied to deep hole drilling machine tool
CN219485046U