Essential oil soap injection molding device capable of accurately controlling molding
By introducing components such as a storage cylinder, screw pump, and electric flow regulating valve into the essential oil soap injection molding device, combined with a temperature sensor and heating plate, the problem of inaccurate flow control in the essential oil soap injection molding device was solved, achieving precise molding control and improving product consistency and market competitiveness.
Patent Information
- Application Number
- CN202423175369.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2034-12-23
AI Technical Summary
Existing essential oil soap injection molding devices lack precise flow control methods, resulting in inconsistent weight and size specifications among different batches of finished essential oil soaps, affecting the consistency of product appearance and market competitiveness.
The system employs a combination of storage tank, screw pump, screw, and electric flow control valve. The outflow of raw materials is controlled via control panel signals. Combined with temperature sensors and heating plates, it ensures that the raw materials are within a suitable temperature range, achieving precise flow control.
This enables precise control over the molding process of essential oil soaps, ensuring consistency in weight and size for each batch and enhancing the product's market competitiveness.
Smart Images

Figure CN223646525U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of essential oil soap injection molding technology, specifically to an essential oil soap injection molding device capable of precisely controlling the molding process. Background Technology
[0002] Essential oil soap is a type of soap containing plant essential oils. It is typically made by extracting volatile aromatic substances from the flowers, leaves, stems, roots, or fruits of plants through methods such as steam distillation, extrusion, or cold maceration. In making essential oil soap, oils, lye, and essential oils are mixed in a specific ratio, heated to a suitable temperature, poured into molds, and finally unmolded after cooling and solidification to obtain the finished essential oil soap.
[0003] However, existing essential oil soap injection molding devices lack precise flow control methods, which leads to inconsistent weight and size specifications of different batches of essential oil soap during actual production. This affects the consistency of product appearance and reduces the product's market competitiveness. Utility Model Content
[0004] The purpose of this invention is to provide an essential oil soap injection molding device that can precisely control the molding process. By using this device, the problem of inaccurate volume control during injection in existing essential oil soap injection molding devices is solved.
[0005] To achieve the above objectives, the present invention provides the following technical solution: an essential oil soap injection molding device capable of precisely controlling the molding process, comprising a base plate and a support set on the upper surface of the base plate, a control panel being provided on one side of the support, a mixing component for mixing essential oil soap raw materials being provided on the upper surface of the support, and an adjustment component for controlling the injection of essential oil soap being provided below the mixing component.
[0006] The regulating assembly includes a housing mounted on the upper surface of the base plate, and a feed hopper mounted on the upper surface of the housing. A storage cylinder is installed inside the housing, and the feed hopper is connected to the storage cylinder. A discharge cylinder is threaded to one side of the housing, and an electric flow regulating valve is installed on the outer surface of the discharge cylinder. A screw pump is installed on one side of the housing, and a screw is installed at the output end of the screw pump. One end of the screw passes through the inside of the storage cylinder. Both the screw pump and the electric flow regulating valve are connected to the control panel.
[0007] Furthermore, the feed hopper is connected to the upper surface of the housing by bolts and threads, and a filter screen is installed inside the feed hopper.
[0008] Furthermore, a heating plate is provided at the bottom of the enclosure, and the heating plate is connected to the control panel via a signal connection.
[0009] Furthermore, a temperature sensor is installed inside the storage cylinder, and the temperature sensor is connected to the control panel via a signal connection.
[0010] Furthermore, the mixing assembly includes a mixing chamber disposed on the upper surface of the support, and a motor disposed on one side of the mixing chamber. A stirring shaft is fixedly installed at the output end of the motor, and a stirring paddle is sleeved on the outer surface of the stirring shaft. The motor is connected to the control panel via signal.
[0011] Furthermore, the bottom of the mixing box is provided with a discharge port, and a discharge tray is provided at the bottom of the discharge port, with the discharge tray located above the feed hopper.
[0012] Furthermore, an electric guide rail is provided on one side of the feeding tray, and a gate is slidably connected to one side of the electric guide rail. The size of the gate corresponds to the opening of the feeding tray, and the electric guide rail is signal-connected to the control panel.
[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0014] This invention proposes a precise control device for essential oil soap injection molding. Existing essential oil soap injection molding devices often lack precise volume control during injection. This invention, however, utilizes a storage cylinder, a screw pump, a screw, and an electric flow control valve. The feed hopper receives the mixed essential oil soap raw materials, which then enter the storage cylinder. The screw pump is then activated, causing the screw to rotate within the storage cylinder, pushing the raw materials to the discharge cylinder and injecting them into the essential oil soap mold. Furthermore, because the electric flow control valve precisely controls the outflow of raw materials, the flow can be precisely adjusted according to the actual mold size and the required amount of essential oil soap via control panel signals. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0016] Figure 2 This is a cross-sectional view of the adjustment component of this utility model;
[0017] Figure 3 This is a cross-sectional view of the hybrid component of this utility model.
[0018] In the diagram: 1. Base plate; 2. Support frame; 3. Control panel; 4. Mixing assembly; 41. Mixing tank; 42. Motor; 43. Stirring shaft; 44. Stirring paddle; 45. Discharge port; 5. Adjustment assembly; 51. Housing; 52. Feed hopper; 53. Storage cylinder; 54. Discharge cylinder; 55. Electric flow regulating valve; 56. Screw pump; 57. Screw; 58. Filter screen; 59. Heating plate; 6. Temperature sensor; 7. Discharge tray; 71. Electric guide rail; 72. Gate. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0020] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.
[0021] Combination Figure 1 An essential oil soap injection molding device capable of precisely controlling the molding process includes a base plate 1 and a support 2 disposed on the upper surface of the base plate 1. A control panel 3 is disposed on one side of the support 2, a mixing component 4 for mixing essential oil soap raw materials is disposed on the upper surface of the support 2, and an adjustment component 5 for controlling the injection of essential oil soap is disposed below the mixing component 4.
[0022] The present invention will be further described below with reference to the embodiments.
[0023] Please see Figures 1-3 The regulating assembly 5 includes a housing 51 disposed on the upper surface of the base plate 1, and a feed hopper 52 disposed on the upper surface of the housing 51. A storage cylinder 53 is disposed inside the housing 51, and the feed hopper 52 is connected to the storage cylinder 53. A discharge cylinder 54 is threadedly connected to one side of the housing 51, and an electric flow regulating valve 55 is disposed on the outer surface of the discharge cylinder 54. A screw pump 56 is disposed on one side of the housing 51, and a screw 57 is disposed at the output end of the screw pump 56. One end of the screw 57 penetrates the interior of the storage cylinder 53. Both valve 56 and electric flow regulating valve 55 are connected to the control panel 3 via signals. The feed hopper 52 receives the mixed essential oil soap raw materials, allowing the raw materials to enter the storage cylinder 53. Then, the screw pump 56 is started, causing the screw 57 to rotate inside the storage cylinder 53, thereby pushing the raw materials to the discharge cylinder 54 and injecting them into the essential oil soap mold. Since the electric flow regulating valve 55 can precisely control the outflow of raw materials, it can be precisely adjusted according to the actual size of the mold and the required amount of essential oil soap through the control panel 3.
[0024] The feed hopper 52 is connected to the upper surface of the housing 51 by bolts. The feed hopper 52 is equipped with a filter screen 58. The feed hopper 52 is connected to the housing 51 by bolts for easy disassembly and cleaning. In order to ensure sealing, a sealing ring is provided between the two. At the same time, the filter screen 58 inside can filter out large particulate impurities in the mixed raw materials, preventing them from entering the storage cylinder 53 inside the housing 51, thus avoiding clogging of the discharge cylinder 54 or damage to the screw pump 56.
[0025] A heating plate 59 is installed at the bottom of the box 51. The heating plate 59 is connected to the control panel 3 by signal. Under the signal control of the control panel 3, the heating plate 59 heats the raw materials in the box 51, so that the temperature of the raw materials can be adjusted according to the requirements of different essential oil soap formulas.
[0026] A temperature sensor 6 is installed inside the storage cylinder 53. The temperature sensor 6 is connected to the control panel 3. The temperature sensor 6 monitors the temperature inside the storage cylinder 53 in real time and transmits the temperature signal to the control panel 3. The control panel 3 controls the working state of the heating plate 59 according to the set temperature value, thereby maintaining the raw material temperature inside the storage cylinder 53 within a suitable range.
[0027] The mixing assembly 4 includes a mixing chamber 41 mounted on the upper surface of the support 2, and a motor 42 mounted on one side of the mixing chamber 41. A stirring shaft 43 is fixedly mounted on the output end of the motor 42, and a stirring paddle 44 is fitted on the outer surface of the stirring shaft 43. The motor 42 is connected to the control panel 3 by signal. The motor 42 starts under the signal control of the control panel 3, driving the stirring shaft 43 to rotate. The stirring paddle 44 on the stirring shaft 43 rotates accordingly, stirring and mixing the essential oil soap raw materials in the mixing chamber 41, so that the various raw materials are fully and evenly mixed.
[0028] The bottom of the mixing box 41 is provided with a discharge port 45, and a discharge plate 7 is provided at the bottom of the discharge port 45. The discharge plate 7 is located above the feed hopper 52. The mixed raw materials flow out from the discharge port 45 at the bottom of the mixing box 41 and fall onto the discharge plate 7. The discharge plate 7 then guides the raw materials to the feed hopper 52.
[0029] An electric guide rail 71 is provided on one side of the feeding tray 7, and a gate 72 is slidably connected to one side of the electric guide rail 71. The size of the gate 72 corresponds to the opening of the feeding tray 7. The electric guide rail 71 is connected to the control panel 3 by signal. Under the signal control of the control panel 3, the gate 72 slides on the electric guide rail 71, thereby controlling the size of the opening of the feeding tray 7, and thus controlling the speed at which the raw material flows from the feeding tray 7 into the hopper 52, so that the feeding speed and the injection speed are properly matched.
[0030] Specifically, various raw materials for preparing essential oil soap are poured into the mixing tank 41. Then, the motor 42 is started under the signal control of the control panel 3, driving the stirring shaft 43 to rotate. The stirring paddle 44 on the stirring shaft 43 rotates accordingly, stirring and mixing the essential oil soap raw materials in the mixing tank 41, so that the various raw materials are fully and evenly mixed. The mixed raw materials flow out from the discharge port 45 at the bottom of the mixing tank 41 and fall onto the discharge tray 7. The discharge tray 7 then guides the raw materials to the feed hopper 52. Because the electric guide rail 71 can slide the gate 72 on the electric guide rail 71 under the signal control of the control panel 3, the size of the opening of the discharge tray 7 can be controlled, thereby controlling the speed at which the raw materials flow from the discharge tray 7 into the feed hopper 52, so that the discharge speed and the injection speed are reasonably matched. Then, the feed hopper 52 receives the mixed essential oil soap raw materials and puts the raw materials into the storage cylinder 53. In addition, the feed hopper 52 is connected to the tank body 51 by bolts, which is convenient for disassembly and cleaning. In order to ensure the sealing, a gap is set between the two. Equipped with a sealing ring, the internal filter 58 filters out large particles of impurities from the mixed raw materials, preventing them from entering the storage cylinder 53 inside the housing 51 and clogging the discharge cylinder 54 or damaging the screw pump 56. The screw pump 56 is then started, causing the screw 57 to rotate inside the storage cylinder 53, thus pushing the raw materials to the discharge cylinder 54 and injecting them into the essential oil soap mold. Because the electric flow regulating valve 55 can precisely control the outflow of raw materials, the flow can be precisely adjusted according to the actual size of the mold and the required amount of essential oil soap via the control panel 3. Furthermore, since a heating plate 59 is installed at the bottom of the housing 51 and a temperature sensor 6 is installed inside the storage cylinder 53, the temperature sensor 6 monitors the temperature inside the storage cylinder 53 in real time and transmits the temperature signal to the control panel 3. The control panel 3 controls the working state of the heating plate 59 according to the set temperature value, thereby maintaining the temperature of the raw materials in the storage cylinder 53 within a suitable range according to different essential oil soap formula requirements.
[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A molding device for precisely controlling the molding of essential oil soap, comprising a base plate (1) and a support (2) disposed on the upper surface of the base plate (1), wherein a control panel (3) is disposed on one side of the support (2), characterized in that: The upper surface of the support (2) is provided with a mixing component (4) for mixing essential oil soap raw materials, and the lower part of the mixing component (4) is provided with an adjustment component (5) for controlling the injection of essential oil soap. The regulating component (5) includes a housing (51) disposed on the upper surface of the base plate (1) and a feed hopper (52) disposed on the upper surface of the housing (51). A storage cylinder (53) is disposed inside the housing (51). The feed hopper (52) is connected to the storage cylinder (53). A discharge cylinder (54) is threadedly connected to one side of the housing (51). An electric flow regulating valve (55) is disposed on the outer surface of the discharge cylinder (54). A screw pump (56) is disposed on one side of the housing (51). A screw (57) is disposed at the output end of the screw pump (56). One end of the screw (57) passes through the inside of the storage cylinder (53). The screw pump (56) and the electric flow regulating valve (55) are both signal connected to the control panel (3).
2. The essential oil soap injection molding device capable of precisely controlling the molding process according to claim 1, characterized in that: The feed hopper (52) is connected to the upper surface of the box (51) by bolt thread, and a filter screen (58) is provided inside the feed hopper (52).
3. The essential oil soap injection molding device capable of precisely controlling the molding process according to claim 1, characterized in that: A heating plate (59) is provided at the bottom of the housing (51), and the heating plate (59) is connected to the control panel (3) via signal.
4. The essential oil soap injection molding device capable of precisely controlling the molding process according to claim 1, characterized in that: A temperature sensor (6) is installed inside the storage cylinder (53), and the temperature sensor (6) is connected to the control panel (3) via signal.
5. The essential oil soap injection molding device capable of precisely controlling the molding process according to claim 1, characterized in that: The mixing assembly (4) includes a mixing box (41) disposed on the upper surface of the support (2) and a motor (42) disposed on one side of the mixing box (41). The output end of the motor (42) is fixedly mounted with a stirring shaft (43), and a stirring paddle (44) is sleeved on the outer surface of the stirring shaft (43). The motor (42) is connected to the control panel (3) via signal.
6. The essential oil soap injection molding device capable of precisely controlling the molding process according to claim 5, characterized in that: The bottom of the mixing box (41) is provided with a discharge port (45), and a discharge tray (7) is provided at the bottom of the discharge port (45). The discharge tray (7) is located above the feed hopper (52).
7. The essential oil soap injection molding device capable of precisely controlling the molding process according to claim 6, characterized in that: An electric guide rail (71) is provided on one side of the feeding tray (7), and a gate (72) is slidably connected to one side of the electric guide rail (71). The size of the gate (72) corresponds to the opening of the feeding tray (7), and the electric guide rail (71) is signal connected to the control panel (3).