Laser processing device capable of being monitored

Abstract

The utility model relates to the technical field of laser equipment, in particular to a laser processing device capable of being monitored. The laser machining equipment comprises an equipment main body, a controller arranged on the equipment main body, a machining cavity formed in the equipment main body, a laser machining mechanism movably arranged in the machining cavity, a workpiece carrying table arranged in the machining cavity, a scrap tray arranged in the machining cavity and a transparent door plate arranged at the upper end of the equipment main body in an overturning mode. A camera shooting assembly is arranged on the inner side of the transparent door plate, a plurality of hollowed-out grooves are formed in the workpiece carrying table, and the laser machining mechanism comprises a laser cutting head and an XY-axis moving assembly. And the equipment main body is also provided with a touch panel and a wireless communication module. According to the utility model, the visual monitoring of the processing process is realized, and a technician can remotely monitor the operation condition of the equipment by introducing the wireless communication module, so that the requirements of field operators are reduced, the labor cost is reduced, and the use flexibility of the equipment is improved.

Description

Technical Field

[0001] This utility model relates to the field of laser equipment technology, and in particular to a monitorable laser processing device. Background Technology

[0002] With the continuous development of industrial manufacturing technology, laser processing equipment has been widely used in material cutting, engraving, and other precision processing fields due to its advantages such as high precision, high speed, and flexibility. Traditional laser processing equipment lacks effective monitoring methods, making it difficult to monitor its working status in real time during processing. This leads to difficulties in timely detection and handling of malfunctions, affecting production efficiency and product quality. To address these issues, this application provides a laser processing device with monitoring capabilities, aiming to improve processing accuracy and efficiency while enhancing operational convenience and remote management capabilities. The device not only achieves visual monitoring of the processing process but also introduces a wireless communication module, enabling technicians to remotely monitor the equipment's operating status. This reduces the need for on-site operators, lowers labor costs, and improves the flexibility of equipment use. Summary of the Invention

[0003] This invention addresses the problems of existing technologies by providing a monitorable laser processing device that enables visual monitoring of the processing process. Furthermore, by introducing a wireless communication module, it allows technicians to remotely monitor the equipment's operation, thereby reducing the need for on-site operators, lowering labor costs, and improving the flexibility of equipment use.

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0005] This utility model provides a monitorable laser processing device, which includes a main body, a controller mounted on the main body, a processing cavity disposed within the main body, a laser processing mechanism movably disposed within the processing cavity, a workpiece stage disposed within the processing cavity, a scrap tray disposed within the processing cavity, and a transparent door panel flipped on the upper part of the main body. A camera assembly is disposed on the inner side of the transparent door panel. The scrap tray is located below the workpiece stage, which has multiple perforated slots. The laser processing mechanism is located between the transparent door panel and the workpiece stage. The laser processing mechanism includes a laser cutting head and an XY-axis moving assembly for driving the laser cutting head. A touch panel and a wireless communication module are also disposed on the main body. The camera assembly, XY-axis moving assembly, laser cutting head, touch panel, and wireless communication module are electrically connected to the controller.

[0006] One side of the transparent door panel is flipped and connected to the upper end of the main body of the equipment via a pivot. Telescopic air rods are respectively provided on the upper ends of the inner walls on both sides of the processing cavity. Connecting frames are respectively provided on both sides of the transparent door panel. The telescopic air rods and the connecting frames correspond one-to-one. One end of the telescopic air rod is movably connected to the main body of the equipment, and the other end of the telescopic air rod is movably connected to the connecting frame.

[0007] The telescopic air rod has a first universal connector at one end and a second universal connector at the other end. One end of the telescopic air rod is movably connected to the main body of the equipment through the first universal connector, and the other end of the telescopic air rod is movably connected to the telescopic connecting frame through the second universal connector.

[0008] Lighting lamps are also provided on both sides of the processing cavity.

[0009] The processing cavity is provided with a dust baffle plate on the rear side of its inner wall. The dust baffle plate is provided with multiple exhaust slots. The rear end of the main body of the equipment is provided with an exhaust assembly, which includes an exhaust pipe and an exhaust fan. One end of the exhaust pipe is connected to the exhaust slot, and the other end of the exhaust pipe is connected to the exhaust fan.

[0010] The device body has a recessed storage cavity at the lower front end, and a horizontal partition is slidably disposed in the middle of the storage cavity.

[0011] The bottom corners of the main body of the device are detachably connected to support feet.

[0012] The supporting pad includes a screw rod and a pad body disposed at the lower end of the screw rod. Screw holes are respectively provided at the bottom corners of the main body of the equipment. The upper end of the screw rod is threadedly connected to the telescopic screw hole.

[0013] The device body has sliding components at its bottom corners; each sliding component includes a sliding frame and a pulley rotatably mounted on the lower end of the sliding frame.

[0014] The main body of the equipment is also equipped with a lifting mechanism, which is used to drive the workpiece platform to move up and down.

[0015] The beneficial effects of this utility model are:

[0016] In operation, the workpiece to be processed is placed on the workpiece platform. The XY-axis moving mechanism drives the laser cutting head to move horizontally along the X and Y axes, thereby engraving or cutting the workpiece. During engraving or cutting, the workpiece platform has multiple hollow slots, allowing the chips generated during processing to fall onto a chip tray for collection. Furthermore, the touch panel facilitates operator control of the various components of this invention. During laser cutting, the camera module captures and monitors the process, enabling timely detection of equipment malfunctions or abnormal operating conditions. Simultaneously, a wireless communication module allows the controller to connect to an external monitoring terminal or smart terminal, enabling remote monitoring by technicians. This eliminates the need for technicians to be physically present at the laser equipment, reducing labor costs and improving monitoring efficiency. The external monitoring terminal or smart terminal can monitor multiple laser devices simultaneously, demonstrating ingenious design. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of a monitorable laser processing device according to the present invention.

[0018] Figure 2 This is a structural schematic diagram of the transparent door panel of this utility model.

[0019] Figure 3 This is a structural schematic diagram of the telescopic air rod, the first universal connector, and the second universal connector of this utility model.

[0020] Figure 4 This is a schematic diagram of the structure of the present invention when the transparent door panel is hidden.

[0021] Figure 5 This is a schematic diagram of another view of the structure of a monitorable laser processing device according to this utility model.

[0022] Figure 6 This is a structural schematic diagram of the lifting mechanism of this utility model.

[0023] Figure 7 This is a schematic diagram of the lifting mechanism of this utility model from another perspective.

[0024] Figure 8 This is a structural diagram of the lifting mechanism of this utility model after concealing the base plate, connecting bracket and lifting drive assembly.

[0025] exist Figures 1 to 8 The reference numerals in the figures include:

[0026] 1. Base plate; 2. Drive motor; 3. Transmission screw; 4. Workpiece platform; 5. Synchronous belt; 6. Connecting hanger; 7. Bushing; 8. Support block; 9. Upper connecting block; 10. Lower connecting block; 11. Motor bracket; 12. Adjusting bracket; 13. First tension adjusting wheel; 14. Second tension adjusting wheel; 15. Fixed bracket; 16. Adjusting screw; 17. Adjusting groove; 18. Locking screw; 19. Transmission wheel; 20. Drive wheel; 21. Equipment body; 22. Processing cavity; 23. Transparent door panel; 24. Touch panel; 25. Storage area. 26. Cavity; 27. Horizontal partition; 28. Waste tray; 29. ​​Exhaust vent; 30. Support pad; 31. Sliding assembly; 32. Rotating shaft; 33. Camera assembly; 34. Connecting frame; 35. Telescopic air rod; 36. First universal joint; 37. Second universal joint; 38. Lighting lamp; 39. Laser cutting head; 40. X-axis drive assembly; 41. Y-axis drive assembly; 42. Sliding frame; 43. Pulley; 44. Screw; 45. Pad body; 46. Exhaust fan; 47. Exhaust duct; 48. Dust baffle. Detailed Implementation

[0027] To facilitate understanding by those skilled in the art, the present invention will be further described below with reference to embodiments and accompanying drawings. The content mentioned in the embodiments is not intended to limit the present invention. The present invention will be described in detail below with reference to the accompanying drawings.

[0028] A monitorable laser processing device, such as Figures 1 to 8As shown, it includes a main body 21, a controller mounted on the main body 21, a processing cavity 22 disposed within the main body 21, a laser processing mechanism movably disposed within the processing cavity 22, a workpiece stage 4 disposed within the processing cavity 22, a scrap tray 27 disposed within the processing cavity 22, and a transparent door panel 23 flipped and disposed on the upper end of the main body 21. A camera assembly 32 is disposed on the inner side of the transparent door panel 23. The scrap tray 27 is located below the workpiece stage, which has multiple perforated slots. The laser processing mechanism is located between the transparent door panel 23 and the workpiece stage, and includes a laser cutting head 38 and a mechanism for driving the laser cutting head 38. The device body 21 is equipped with a movable XY-axis moving component; a touch panel 24 and a wireless communication module are also provided on the main body 21. The camera component 32, the XY-axis moving component, the laser cutting head 38, the touch panel 24, and the wireless communication module are electrically connected to the controller. The wireless communication module is a Bluetooth module or a WIFI module. The XY-axis moving component includes an X-axis drive component 39 and a Y-axis drive component 40. The laser cutting head 38 is slidably disposed on the X-axis drive component 39. The X-axis drive component 39 is used to drive the laser cutting head 38 to move in the X-axis, and the Y-axis drive component 40 is used to drive the X-axis drive component 39 to move in the Y-axis. The X-axis drive component 39 and the Y-axis drive component 40 are existing technologies and will not be described in detail here. Specifically, in the operation of this embodiment, the workpiece to be processed is placed on the workpiece platform. The XY-axis moving mechanism drives the laser cutting head 38 to move horizontally along the X and Y axes, thereby engraving or cutting the workpiece. During engraving or cutting, since the workpiece platform 4 has multiple hollow slots, the chips generated during processing can fall onto the chip tray 27 for centralized collection. Furthermore, the touch panel 24 facilitates the operator's control of the various components of this embodiment. During processing, the laser cutting head 38 is captured and monitored by the camera component 32 to promptly detect equipment malfunctions or abnormal operating conditions. At the same time, a wireless communication module is provided, allowing the controller to connect to an external monitoring terminal or smart terminal, enabling technicians to remotely monitor the equipment without having to be physically present at the laser equipment, reducing labor costs and improving monitoring efficiency. The external monitoring terminal or smart terminal can monitor multiple laser devices simultaneously, demonstrating a clever design. This application enhances the flexibility and accuracy of equipment processing, and by integrating monitoring and remote management functions, it improves the intelligence level of the equipment and the user experience.

[0029] In this embodiment, one side of the transparent door panel 23 is flipped and connected to the upper end of the equipment body 21 via a pivot 31. Telescopic air rods 34 are respectively provided on the upper ends of the inner walls on both sides of the processing cavity 22. Connecting frames 33 are respectively provided on both sides of the transparent door panel 23. Each telescopic air rod 34 corresponds to one of the connecting frames 33. One end of each telescopic air rod 34 is movably connected to the equipment body 21, and the other end is movably connected to the connecting frame 33. Furthermore, one end of each telescopic air rod 34 is provided with a first universal connector 35, and the other end is provided with a second universal connector 36. One end of each telescopic air rod 34 is movably connected to the equipment body 21 via the first universal connector 35, and the other end is movably connected to the telescopic connecting frame 33 via the second universal connector 36. Specifically, the above-mentioned configuration facilitates the flipping and support of the transparent door panel 23, and makes it easy to open and close the transparent door panel 23.

[0030] In this embodiment, lighting lamps 37 are also provided on both sides of the processing cavity 22. Specifically, the lighting lamps 37 illuminate the processing cavity 22 to ensure the shooting effect of the camera component 32.

[0031] In this embodiment, a dust baffle 48 is further provided on the rear side of the inner wall of the processing cavity 22. The dust baffle 48 is provided with a plurality of exhaust slots 28. An exhaust assembly is further provided at the rear end of the main body 21 of the equipment. The exhaust assembly includes an exhaust pipe 47 and an exhaust fan 46. One end of the exhaust pipe 47 is connected to the exhaust slots 28, and the other end of the exhaust pipe 47 is connected to the exhaust fan 46. Specifically, under the above configuration, after the exhaust fan 46 is started, the exhaust pipe 47 enables the exhaust slots 28 to achieve the exhaust effect, so that some of the falling chips can be sucked out through the exhaust slots 28, and at the same time, the chips can fall stably onto the chip tray 27, reducing dust and chip contamination in the processing cavity 22 and improving processing reliability and stability.

[0032] In this embodiment, a storage cavity 25 is recessed at the lower front end of the device body 21, and a horizontal partition 26 is slidably disposed in the middle of the storage cavity 25. Specifically, with the above arrangement, the storage cavity 25 can be used to place different tools for easy use and storage by operators, and the horizontal partition 26 serves to separate the tools, making it convenient for operators to classify and store them.

[0033] In this embodiment, support feet 29 are detachably connected to the bottom corners of the device body 21. Each support foot 29 includes a screw 44 and a pad body 45 disposed at the lower end of the screw 44. Screw holes 43 are provided at the bottom corners of the device body 21, and the upper end of the screw 44 is threadedly connected to the telescopic screw holes 43. Sliding components 30 are also provided at the bottom corners of the device body 21. Each sliding component 30 includes a sliding frame 41 and a pulley 42 rotatably disposed at the lower end of the sliding frame 41. Specifically, with the above configuration, the support feet 29, through the cooperation of the screw 44 and the screw holes 43, facilitate the assembly and disassembly of the support feet 29, making replacement and maintenance convenient. Furthermore, when it is necessary to move this embodiment, rotating the screw 44 raises the support feet 29 until they leave the ground, allowing them to slide against the ground via the pulley 42, facilitating the movement of this embodiment and making it flexible and convenient to use.

[0034] In this embodiment of the application, the main body 21 of the equipment is further provided with a lifting mechanism, which is used to drive the workpiece platform to move up and down. Specifically, the lifting mechanism includes a base plate 1, a lifting drive assembly, and a transmission assembly. The transmission assembly includes two connecting hangers 6, each with a transmission screw 3 rotatably mounted at both ends, resulting in a total of four transmission screws 3. The four transmission screws 3 are respectively arranged at the four corners of the workpiece platform. Each transmission screw 3 has a bushing 7 threaded around its outer circumference, and a support block 8 is detachably connected to the bushing 7. The support block 8 is slidably connected to the connecting hanger 6, and the four corners of the workpiece platform are detachably connected to the four support blocks 8. The base plate 1 and the connecting hanger 6 are respectively installed inside the equipment body 21. Each transmission screw 3 has a transmission wheel 19 connected to its lower end. The lifting drive assembly drives the transmission wheel 19 at the lower end of each transmission screw 3 to rotate, thereby driving each transmission screw 3 to rotate. With the rotation of each transmission screw 3, the bushing 7 and the support block 8 can move up and down along the transmission screw 3, thereby driving the workpiece platform 4 to move up and down.

[0035] In this embodiment of the application, the connecting hanger 6 is provided with an upper connecting block 9 at the upper end of the transmission screw 3, and the connecting hanger 6 is provided with a lower connecting block 10 at the lower end of the transmission screw 3. The upper end of the transmission screw 3 is rotatably connected to the upper connecting block 9, and the lower end of the transmission screw 3 is rotatably connected to the lower connecting block 10.

[0036] Furthermore, the lifting drive assembly includes a drive motor 2 and a synchronous belt 5. A motor bracket 11 is mounted on the base plate 1, and the drive motor 2 is mounted on the motor bracket 11. The output shaft of the drive motor 2 is connected to a drive wheel 20. The synchronous belt 5 is wound around the drive wheel 20 and the transmission wheel 19. The drive motor 2 drives the drive wheel 20 to rotate. Under the action of the synchronous belt 5, the synchronous belt 5 drives the transmission wheels 19 of the four transmission screws 3 to rotate.

[0037] Furthermore, the lifting drive assembly also includes a tension adjustment component; the tension adjustment component includes an adjustment bracket 12, a fixed bracket 15, an adjustment screw 16, a locking nut (not marked in the figure), a first tension adjustment wheel 13, and a second tension adjustment wheel 14. The adjustment bracket 12 and the fixed bracket 15 are spaced apart. The first tension adjustment wheel 13 and the second tension adjustment wheel 14 are respectively rotatably mounted on the adjustment bracket 12. Preferably, the first tension adjustment wheel 13 and the second tension adjustment wheel 14 are arranged side by side with a gap. The fixed bracket 15 is fixed to the base plate 1, and the adjustment bracket 12 is slidably mounted on the base plate 1. Adjustment grooves 17 are respectively provided through both sides of the adjustment bracket 12, and the adjustment grooves 17 are filled with... A locking screw 18 is provided to lock the adjusting bracket 12 onto the base plate 1. One end of the adjusting screw 16 is provided with a nut, and the other end of the adjusting screw 16 passes through the fixed bracket 15 and the adjusting bracket 12 and is screwed into the locking nut. The locking nut abuts against the adjusting bracket 12. The synchronous belt 5 is wound around the drive wheel 20, the first tension adjusting wheel 13, the second tension adjusting wheel 14, and four transmission wheels 19. Tightening the locking nut can adjust the relative distance between the adjusting bracket 12 and the fixed bracket 15. By adjusting the position of the adjusting bracket 12, the tension of the synchronous belt 5 can be controlled, ensuring that the lifting drive assembly drives the transmission wheels 19 to rotate stably, and the structure is reliable.

[0038] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any way. Although the present utility model has been disclosed above with reference to a preferred embodiment, it is not intended to limit the present utility model. Any person skilled in the art can make some changes or modifications to the above-disclosed technical content to create equivalent embodiments without departing from the scope of the present utility model. Any simple modifications, equivalent changes, and modifications made to the above embodiments based on the present utility model without departing from the scope of the present utility model shall fall within the scope of the present utility model.

Claims

1. A monitorable laser processing device, characterized in that: The device includes a main body, a controller mounted on the main body, a processing cavity within the main body, a laser processing mechanism movably mounted within the processing cavity, a workpiece stage within the processing cavity, a scrap tray within the processing cavity, and a transparent door panel flipped onto the upper part of the main body. A camera assembly is located on the inner side of the transparent door panel. The scrap tray is positioned below the workpiece stage, which has multiple perforated slots. The laser processing mechanism is located between the transparent door panel and the workpiece stage, and includes a laser cutting head and an XY-axis moving assembly for driving the laser cutting head. The main body also includes a touch panel and a wireless communication module. The camera assembly, XY-axis moving assembly, laser cutting head, touch panel, and wireless communication module are electrically connected to the controller.

2. The monitorable laser processing apparatus according to claim 1, characterized in that: One side of the transparent door panel is flipped and connected to the upper end of the main body of the equipment via a pivot. Telescopic air rods are respectively provided on the upper ends of the inner walls on both sides of the processing cavity. Connecting frames are respectively provided on both sides of the transparent door panel. The telescopic air rods and the connecting frames correspond one-to-one. One end of the telescopic air rod is movably connected to the main body of the equipment, and the other end of the telescopic air rod is movably connected to the connecting frame.

3. The monitorable laser processing apparatus according to claim 2, characterized in that: One end of the telescopic air rod is provided with a first universal connector, and the other end of the telescopic air rod is provided with a second universal connector. One end of the telescopic air rod is movably connected to the main body of the equipment through the first universal connector, and the other end of the telescopic air rod is movably connected to the telescopic connecting frame through the second universal connector.

4. The monitorable laser processing apparatus according to claim 1, characterized in that: Lighting lamps are also provided on both sides of the processing cavity.

5. The monitorable laser processing apparatus according to claim 1, characterized in that: A dust baffle is provided on the rear side of the inner wall of the processing cavity. The dust baffle has multiple exhaust slots. An exhaust assembly is provided at the rear end of the main body of the equipment. The exhaust assembly includes an exhaust pipe and an exhaust fan. One end of the exhaust pipe is connected to the exhaust slot, and the other end of the exhaust pipe is connected to the exhaust fan.

6. The monitorable laser processing apparatus according to claim 1, characterized in that: The device body has a recessed storage cavity at the lower front end, and a horizontal partition is slidably disposed in the middle of the storage cavity.

7. The monitorable laser processing apparatus according to claim 1, characterized in that: The bottom corners of the main body of the device are detachably connected to support feet.

8. The monitorable laser processing apparatus according to claim 7, characterized in that: The support pad includes a screw and a pad body disposed at the lower end of the screw. Screw holes are respectively provided at the bottom corners of the main body of the equipment. The upper end of the screw is threadedly connected to the telescopic screw hole.

9. The monitorable laser processing apparatus according to claim 1, characterized in that: Sliding components are provided at the bottom corners of the main body of the device; the sliding components include a sliding frame and a pulley rotatably disposed at the lower end of the sliding frame.

10. A monitorable laser processing apparatus according to claim 1, characterized in that: The main body of the equipment is also equipped with a lifting mechanism, which is used to drive the workpiece platform to move up and down.

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