Wire harness welding detection device

Abstract

The utility model discloses a wire harness welding detection device, which relates to the technical field of welding detection and comprises a base, a supporting vertical plate is arranged at the top of the base, fixing seats are fixedly connected to the upper portion and the lower portion of one side of the supporting vertical plate respectively, second sliding rails are arranged on the fixing seats respectively, and second sliding blocks are installed on the second sliding rails in a matched mode. The base is in sliding connection with the base; one side of the second sliding block is fixedly connected with a vertical plate; a movable pressing assembly is fixedly connected to the outer side of the vertical plate and comprises a supporting frame, a cavity is formed in the supporting frame, a sliding frame is arranged in the cavity, a fixing plate is fixedly connected to the outer side of the bottom end of the sliding frame, a fixing block is fixedly connected to the inner side of the fixing plate, and a groove is formed in one end of the fixing block; a wire harness pressing plate is installed in the groove in a matched mode. According to the utility model, in the wire harness welding detection process, the wire harness welding point is accurately positioned and detected, and the detection accuracy of the wire harness welding point is greatly improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to welding detection technical field, specifically a kind of wire harness welding detection device. BACKGROUND

[0002] The degree of electronization of modern automobile is continuously improved, and a large number of complex wire harness systems are contained in the vehicle for connecting various electronic control units (ECU), sensors, actuators and electrical equipment, etc. The quality of wire harness terminal welding is directly related to the reliability and stability of the automobile electrical system. For example, poor welding of wire harness terminals of engine control system may cause abnormal engine operation, affecting the power performance and emission of the automobile; the welding problem of wire harness of safety air bag system may cause the safety air bag to fail to pop normally at the critical moment, seriously endangering the life safety of the driver and passenger. A car usually has hundreds or even thousands of wire harness terminal welding points, and any welding defect may trigger a chain reaction, causing the entire automobile electrical network to fail.

[0003] The electrical performance detection usually adopts conduction test, insulation resistance test and other means. The conduction test mainly checks whether the welding point forms a good electrical path, and judges by applying a certain current or voltage, detecting the current or voltage value in the loop. However, this method can only determine whether the welding point is conductive, and cannot evaluate the mechanical strength and internal quality of welding. For example, although a welding point can conduct current, it may be due to too small welding area or insufficient welding strength, and is easy to appear open circuit when subjected to external pulling or vibration, and the conduction test cannot detect this potential fault hidden danger.

[0004] The precision and repeatability of traditional pressure detection equipment also have problems. When some equipment applies pressure, the control of pressure is not accurate enough, the measurement error is large, which reduces the reliability of detection results. Moreover, it is difficult to flexibly adjust the pressure parameters for wire harness terminals of different specifications and different materials, and cannot meet the diversified detection needs. UTILITY MODEL CONTENT

[0005] The utility model discloses a purpose lies in providing a kind of harness welding detection device, first can be moved to harness welding detection by first servo motor drive sliding plate transversely and second servo motor drive support frame, support frame and its accessory component are adjusted to suitable position, then, third servo motor drives the up-down movement of slide, make harness pressure plate and harness be in suitable relative position;Subsequently, cylinder drives extrusion plate to move downwards, extrusion column is extruded fixed operation to the conductor of harness welding on detection table by passing through extrusion hole;At this time, pressure sensor and displacement sensor monitor the pressure and displacement situation of extrusion in the extrusion process of harness pressure plate to harness welding point, by analyzing these data and observing the electrical connection between harness and conductor etc., the quality of harness welding can be detected comprehensively, including the firm degree of welding, whether there is virtual welding etc.Problems;To solve the technical problem proposed in the above background art.

[0006] To achieve the above object, the utility model provides the following technical scheme:

[0007] Including base, the base top is equipped with support vertical plate, the support vertical plate one side is fixedly connected with fixed seat respectively, and the second slide rail is equipped on the fixed seat respectively, and the second slide rail is equipped with the second sliding block of cooperation and is connected with slidingly;Second sliding block one side fixedly connected with vertical plate;

[0008] The vertical plate outside fixedly connected with mobile pressure holding subassembly, the mobile pressure holding subassembly includes support frame, the support frame is equipped with cavity in, and is equipped with slide in cavity, and the fixed plate is fixedly connected with the fixed block in the fixed plate insides, and the recess is seted up in the fixed block one end, and the harness pressure plate is installed in the recess with cooperation;The harness detection subassembly is equipped on the outside one side of slide.

[0009] As a further technical scheme of the utility model, the harness detection subassembly includes fixed support, and the third slide rail is equipped on the one side of fixed support, and the sliding block is installed on the third slide rail with cooperation, and the detection fixed plate is fixedly connected with the sliding block outside upper portion, and the cylinder is fixedly connected with lower portion;The detection fixed plate top is fixedly connected with detection table, and the slide groove is seted up on one side of detection table, and the conductor is placed in the slide groove, and the harness is welded on one side of conductor, and the harness is movably connected with harness pressure plate.

[0010] As a further technical scheme of the utility model, the detection table top is equipped with extrusion plate, and the slide block is fixedly connected with the extrusion plate bottom, and is slidably connected with third slide rail, and the cylinder is installed with cooperation on one end of extrusion plate, and a plurality of extrusion columns are equipped on the other end, and a plurality of extrusion holes are seted up on the slide groove top of detection table, and the extrusion hole is vertically arranged with extrusion column and is movably connected.

[0011] As a further technical scheme of the utility model, first servo motor is fixedly connected to the bottom of one side of the base, a driving shaft of the first servo motor is cooperatively installed with a screw rod, and a positioning block is cooperatively installed on the screw rod.

[0012] As a further technical scheme of the utility model, a hole is formed in the middle of the base, and a first sliding rail is arranged on each side, each of the first sliding rails is cooperatively installed with a first sliding block, the first sliding blocks are fixedly connected with a sliding plate, and the sliding plate is fixedly connected with a supporting vertical plate above.

[0013] As a further technical scheme of the utility model, a first limit switch is arranged on one side of the base, the first limit switch is fixedly connected with the base, the first limit switch is arranged in an open type above, and a first limit plate is arranged at the opening position, and the upper end of the first limit plate is fixedly connected with the sliding plate.

[0014] As a further technical scheme of the utility model, a second servo motor is fixedly installed at one end of the supporting vertical plate, a second screw rod is cooperatively installed at one end of an output shaft of the second servo motor, a bearing with a seat is cooperatively installed at the other end of the second screw rod, and the bearing with the seat is fixedly connected with the supporting vertical plate; a positioning seat is cooperatively installed on the second screw rod, and the positioning seat is fixedly connected with the vertical plate; a third limit switch is fixedly connected to the outside of the vertical plate, a limit plate is arranged at the opening of the third limit switch, and the limit plate is fixedly connected to the outside of the sliding frame on one side.

[0015] As a further technical scheme of the utility model, a limit installation plate is fixedly connected to the top of the fixing base, a second limit switch is cooperatively installed on the limit installation plate, a second limit plate is arranged at the opening position of the second limit switch, and the other end of the second limit plate is fixedly connected to the top of the vertical plate.

[0016] As a further technical scheme of the utility model, a third servo motor is fixedly connected to the top of the supporting frame, a screw rod is cooperatively installed at one end of an output shaft of the third servo motor, a bearing is cooperatively installed at the other end of the screw rod, and the supporting frame is fixedly connected; a sliding block is cooperatively installed on the screw rod, and the sliding block is fixedly connected with the sliding frame.

[0017] As a further technical scheme of the utility model, a pressure sensor is arranged at one end of the fixing block, a displacement sensor is arranged above the pressure sensor, the pressure sensor and the displacement sensor are fixedly connected to the inside of the fixing plate, and the detection heads of the pressure sensor and the displacement sensor are attached to the fixing block.

[0018] As a further technical scheme of the utility model, each of the conductors is provided with a stopper below, and the stopper extends to the inside of the detection fixing plate and is fixedly connected with the detection fixing plate.

[0019] Compared with the prior art, the utility model has the beneficial effects that:

[0020] In the detection process, the extrusion plate is driven by the air cylinder to extrude and fix the components on the detection table through the extrusion column, and then the welding points of the wire harness and the conductor are extruded and tested through the wire harness pressing plate; the pressure sensor and the displacement sensor arranged at one end of the fixing block can monitor the pressure and displacement in the extrusion operation process of the wire harness welding points in real time; this is very crucial for accurately judging the firmness of the wire harness welding; if the welding is not firm, the wire harness may have excessive relative displacement or abnormal pressure transmission under certain pressure, and the welding quality can be accurately evaluated by analyzing the data collected by the pressure sensor and the displacement sensor, so as to ensure the accuracy of the detection result; when extruding, if there are problems such as false welding in the welding, the electrical connection may be unstable, and welding defects can be found in time by observing the change of the related electrical parameters or the on-off state of the detection circuit;

[0021] The first servo motor and the second servo motor drive the screw rod to rotate, which can drive the associated components to move horizontally or vertically; the flexible adjustment function in the horizontal and vertical directions enables the device to adapt to wire harnesses of different specifications and sizes and different detection scene requirements, and the third servo motor drives the corresponding wire harness pressing plate and other components to adjust the height, so that the height of the wire harness pressing plate and other components in contact with the wire harness can be flexibly adjusted according to the specific position of the wire harness and the detection requirements, and the extrusion and detection of the wire harness welding points can be accurately and effectively performed.

[0022] The cooperation of the limit switches and the limit plates can prevent the components from exceeding the normal working range during movement, avoid damage to the components and inaccurate detection due to excessive movement, and ensure the stability and reliability of the device operation. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 is a perspective structural schematic view of the utility model.

[0024] Figure 2 is a front view of the utility model. Figure 1

[0025] Figure 3 is a top view perspective structural schematic view of the utility model. Figure 1

[0026] Figure 4 is a perspective structural schematic view of the utility model.​​Figure 1 is a top view of the utility model.

[0027] Figure 5 is a partial structure enlarged schematic view of the utility model. Figure 3

[0028] Figure 6 is another perspective view of the utility model. Figure 1

[0029] Figure 7 is another perspective view of the utility model. Figure 6

[0030] Figure 8 is a partial structure enlarged schematic view of the utility model. Figure 6

[0031] In the figure: 1-base, 2-supporting vertical plate, 3-moving pressing assembly, 4-wire harness detection assembly;

[0032] 11-first servo motor, 12-first limit switch, 13-first sliding block, 14-sliding plate, 15-first sliding rail, 16-screw rod, 17-positioning block, 18-first limit plate;

[0033] 21-second servo motor, 22-fixed seat, 23-second screw rod, 24-positioning seat, 221-limiting installation plate, 222-second limit switch, 223-second sliding rail, 224-second sliding block, 225-vertical plate, 226-second limit plate, 227-third limit switch;

[0034] 31-supporting frame, 32-third servo motor, 33-sliding frame, 34-fixed plate, 35-wire harness pressing plate, 36-fixed block, 37-pressure sensor, 38-displacement sensor;

[0035] 41-fixed support, 42-cylinder, 43-third sliding rail, 44-detection fixed plate, 45-detection table, 46-extrusion plate, 451-wire harness, 452-conductor, 453-extrusion hole, 454-sliding groove, 461-extrusion column. DETAILED DESCRIPTION

[0036] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0037] Please refer to Figures 1-8 ​​​​The utility model discloses an embodiment of a kind of harness welding detection devices, including base 1, the top of base 1 is equipped with support vertical plate 2, the support vertical plate 2 one side is respectively fixedly connected with fixed seat 22, and second slide rail 223 is respectively equipped on this fixed seat 22, second slide rail 223 is cooperatively installed with second sliding block 224, and is slidably connected with it;Second sliding block 224 one side is fixedly connected with vertical plate 225;

[0038] The outer side of vertical plate 225 is fixedly connected with mobile pressure holding assembly 3, and the mobile pressure holding assembly 3 includes support frame 31, a cavity is equipped in support frame 31, and slide 33 is equipped in the cavity, the outer side of the bottom end of slide 33 is fixedly connected with fixed plate 34, and the inner side of fixed plate 34 is fixedly connected with fixed block 36, recess is formed in one end of fixed block 36, and harness pressure plate 35 is cooperatively installed in the recess;The outer side of the bottom of slide 33 is equipped with harness detection assembly 4.

[0039] By adopting the above technical scheme, the harness welding piece to be detected is placed in the sliding groove 454 on the one side of the detection table 45, so that the welding point is located at a suitable position, and the harness 451 is in good contact with the conductor 452 in the wire slot, while ensuring that the harness 451 and the harness pressure plate 35 are in an interactive positional relationship;Start first servo motor 11, drive the screw rod 16 to rotate through the driving shaft, so that the positioning block 17 moves on the screw rod 16, thereby driving the sliding plate 14 and the support vertical plate 2 to move horizontally, and moving the support vertical plate 2, the attached mobile pressure holding assembly 3 and the harness detection assembly 4 to a suitable horizontal position relative to the harness welding piece;

[0040] Similarly, start third servo motor 32, drive slide 33 and the attached components to move up and down, so that the harness pressure plate 35 and the harness detection assembly 4 cooperate to detect the welding point of the harness.

[0041] In the embodiment, the harness detection assembly 4 includes a fixed bracket 41, a third slide rail 43 is provided on one side of the fixed bracket 41, a sliding block is cooperatively installed on the third slide rail 43, a detection fixed plate 44 is fixedly connected to the outer side of the upper part of the sliding block, and a pneumatic cylinder 42 is fixedly connected to the lower part of the sliding block;The top of the detection fixed plate 44 is fixedly connected with a detection table 45, a sliding groove 454 is formed on one side of the detection table 45, a conductor 452 is placed in the sliding groove 454, and a harness 451 is welded to one side of the conductor 452, and the harness 451 is movably connected with the harness pressure plate 35.

[0042] By adopting the technical scheme, the fixed support 41 serves as a basic support part of the entire harness detection assembly 4, and provides a stable support for the installation of subsequent components; the third sliding rail 43 arranged on one side of the fixed support 41 has a high-precision guiding function, and ensures that the sliding block installed in cooperation with the third sliding rail 43 can move smoothly along a predetermined track; the sliding block is fixedly connected to the detection fixed plate 44 on the outer side and upper part of the sliding block, so that the detection fixed plate 44 can change position along with the movement of the sliding block on the sliding rail, and meanwhile, the sliding block is fixedly connected to the air cylinder 42 on the outer side and lower part of the sliding block, so that the movement of the air cylinder 42 can be associated with the detection fixed plate 44 and other components through the sliding block, thereby providing a power source for subsequent detection operations.

[0043] The sliding groove 454 arranged on one side of the detection table 45 provides a placement space for the conductor 452, and the conductor 452 is welded with the harness 451 on one side, which ensures that the harness 451 can form an effective electrical connection relationship with the conductor 452 during the detection process, so as to detect the electrical performance of the welded harness 451, and meanwhile, the moving connection between the harness 451 and the harness pressing plate 35 enables the harness 451 to maintain a suitable contact state with the conductor 452 under the pressure of the harness pressing plate 35 in the subsequent pressing operation, so as to fully simulate the stress and electrical connection condition that the harness may encounter in an actual use environment.

[0044] In the embodiment, the detection table 45 is provided with an extrusion plate 46 above, the extrusion plate 46 is fixedly connected with a sliding block on the bottom, and is in sliding connection with the third sliding rail 43, one end of the extrusion plate 46 is installed in cooperation with an air cylinder, and the other end is provided with a plurality of extrusion columns 461, a plurality of extrusion holes 443 are arranged above the sliding groove 454 of the detection table 45, the extrusion holes 443 are arranged vertically with the extrusion columns 461 and are in movable connection.

[0045] By adopting the technical scheme, a plurality of extrusion holes 443 are arranged above the sliding groove 454 of the detection table 45, and the extrusion holes 443 are arranged vertically with the extrusion columns 461 and are in movable connection, and the vertical and movable connection design enables the extrusion columns 461 to accurately and accurately pass through the extrusion holes 443 when the extrusion plate 46 moves downward under the driving of the air cylinder, so as to perform an extrusion and fixing operation on the harness to be detected placed in the sliding groove 454 below the detection table 45.

[0046] In the embodiment, the base 1 is fixedly connected with a first servo motor 11 on one side and on the bottom, a driving shaft of the first servo motor 11 is installed in cooperation with a lead screw 16 on one end, and a positioning block 17 is installed in cooperation with the lead screw 16, the lead screw 16 is installed in cooperation with a bearing with a seat on the other end, and the bearing with a seat is fixedly connected to the bottom of the base 1.

[0047] By adopting the above technical scheme, the close cooperation between the first servo motor 11, the lead screw 16, the positioning block 17 and the bearing with seat can realize the accurate horizontal position adjustment of the related components of the device and guarantee the stability and reliability of the adjustment process, thereby providing an important foundation condition for the efficient and accurate operation of the entire wiring harness welding detection device.

[0048] In the embodiment, the base 1 is provided with a hole in the middle position and first sliding rails 15 on both sides, each of which is fitted with a first sliding block 13, and the first sliding block 13 is fixedly connected with a sliding plate 14, and the sliding plate 14 is fixedly connected with a supporting vertical plate 2; the sliding plate 14 is fixedly connected with a positioning block 17, which extends to the upper part of the base 1 and slides in the hole of the base 1.

[0049] By adopting the above technical scheme, when the first servo motor 11 drives the lead screw 16 to rotate, the positioning block 17 will move linearly on the lead screw 16, as described above. Since the positioning block 17 is fixedly connected with the sliding plate 14, the movement of the positioning block 17 will directly drive the sliding plate 14 to move synchronously. In this way, through the close cooperation between the first servo motor 11, the lead screw 16, the positioning block 17, the sliding plate 14, the first sliding block 13 and the first sliding rail 15, the horizontal position adjustment of the supporting vertical plate 2 and its attached components based on the base 1 can be effectively realized, and the accuracy and stability during the adjustment process are guaranteed, thereby providing strong support for the normal operation and accurate detection of the entire wiring harness welding detection device.

[0050] In the embodiment, the base 1 is provided with a first limit switch 12 on one side, which is fixedly connected with the base 1, and the first limit switch 12 is provided in an open manner above the base 1 and is provided with a first limit plate 18 at the opening position, and the first limit plate 18 is fixedly connected with the sliding plate 14 at the upper end.

[0051] By adopting the above technical scheme, during the operation of the device, the first limit switch 12 detects the first limit plate 18, the first limit switch 12 sends a signal, and the control system receives the signal and immediately stops the operation of the first servo motor 11, thereby preventing the sliding plate 14 from continuing to move and realizing the limiting function of the movement of the sliding plate 14. Through the ingenious cooperation between the first limit switch 12 and the first limit plate 18, the accurate limiting of the horizontal movement of the sliding plate 14 is realized, thereby providing an important guarantee for the normal and safe operation of the entire wiring harness welding detection device.

[0052] In the embodiment, the support vertical plate 2 is fixedly installed with a second servo motor 21 at one end, the output shaft of the second servo motor 21 is fixedly installed with a second screw rod 23 at one end, the other end of the second screw rod 23 is fixedly installed with a bearing with seat, and the bearing with seat is fixedly connected with the support vertical plate 2; the second screw rod 23 is fixedly installed with a positioning seat 24, and the positioning seat 24 is fixedly connected with the vertical plate 225; the vertical plate 225 is fixedly connected with a third limit switch 227 at the outer side, the third limit switch 227 is provided with a limit plate at the opening, and the limit plate is fixedly connected at the outer side of the sliding frame 33.

[0053] According to the technical scheme, when the second servo motor 21 is started, the output shaft drives the second screw rod 23 to start rotating, according to the thread rotation direction of the second screw rod 23 and the rotating direction of the motor, the positioning seat 24 will move linearly on the second screw rod 23; since the positioning seat 24 is fixedly connected with the vertical plate 225, the movement of the positioning seat 24 will directly drive the vertical plate 225 to move synchronously, so that the position adjustment of the vertical plate 225 can be realized according to the actual detection requirement, the rotating of the second servo motor 21 is controlled, the vertical plate 225 can be better matched with other components to adapt to the detection requirement of the wire harness at different height positions.

[0054] Similarly, the third limit switch 227 and the limit plate are matched to limit the moving range of the sliding frame 33, in this way, the third limit switch 227 and the limit plate effectively prevent the sliding frame 33 from moving beyond the predetermined range during the upward and downward movement, avoid the collision and damage of the device components caused by the excessive movement of the sliding frame 33, and ensure the safety and stability of the device operation, and also ensure that the related detection operation can be carried out in the appropriate position range.

[0055] In the embodiment, the fixed seat 22 is fixedly connected with a limit installation plate 221 at the top, the limit installation plate 221 is fixedly installed with a second limit switch 222, the second limit switch 222 is provided with a second limit plate 226 at the opening position, and the other end of the second limit plate 226 is fixedly connected with the top of the vertical plate 225.

[0056] According to the technical scheme, the opening position of the second limit switch 222 is provided with the second limit plate 226, and the other end of the second limit plate 226 is fixedly connected with the top of the vertical plate 225; in this way, when the vertical plate 225 moves, the second limit plate 226 will move synchronously with the vertical plate 225, and the position of the second limit plate 226 is closely related to the opening part of the second limit switch 222, so as to realize the limiting function of the moving range of the vertical plate 225.

[0057] In the embodiment, the top of the support frame 31 is fixedly connected with a third servo motor 32, the output shaft of the third servo motor 32 is cooperatively installed with a lead screw, the other end of the lead screw is cooperatively installed with a bearing, and the bottom of the support frame 31 is fixedly connected.

[0058] Through the above technical scheme, the third servo motor 32 is started, the output shaft drives the lead screw to start rotating, and since the sliding block is fixedly connected with the sliding frame 33, the movement of the sliding block will directly drive the sliding frame 33 to move synchronously, so that the up-down movement of the sliding frame 33 in the support frame 31 can be realized according to the actual detection requirement by controlling the rotation of the third servo motor 32, so that the sliding frame 33 can better cooperate with the wire harness pressing plate 35 and other components to adapt to the wire harness detection requirement of different height positions.

[0059] In the embodiment, one end of the fixed block 36 is provided with a pressure sensor 37, a displacement sensor 38 is arranged above the pressure sensor 37, the pressure sensor 37 and the displacement sensor 38 are fixedly connected to the inner side of the fixed plate 34, and the detection head of the pressure sensor 37 and the displacement sensor 38 is attached to the fixed block 36.

[0060] Through the above technical scheme, when the wire harness pressing plate 35 exerts pressure on the wire harness, in addition to the transmission of pressure, displacement of the fixed block 36 and components associated therewith can also be caused, since the detection head of the displacement sensor 38 is attached to the fixed block 36, any slight displacement of the fixed block 36 can be accurately perceived by the displacement sensor 38; the pressure sensor 37 can more comprehensively evaluate the quality of the wire harness welding point, for example, if the displacement sensor 38 detects that the fixed block 36 has a large displacement during the pressure exertion, and the pressure value collected by the pressure sensor 37 is unstable, it can indicate that the wire harness welding has problems such as false welding and separation welding.

[0061] In the embodiment, a stop block is arranged below each of the conductors 452, extends to the inside of the detection fixed plate 44, and is fixedly connected with the detection fixed plate 44.

[0062] Through the above technical scheme, the stop block arranged below the conductor 452 and fixedly connected with the detection fixed plate 44 can effectively realize the limiting and stable supporting function of the conductor 452, thereby guaranteeing the accuracy and stability of the electrical detection link during the welding quality detection of the wire harness 451, and providing an important guarantee for comprehensively and accurately evaluating the welding quality of the wire harness 451.

[0063] The working principle of the utility model is: the wire harness welding piece to be detected is placed in the chute 454 on one side of the detection table 45, the welding point is located in a suitable position, and the wire harness 451 is in good contact with the conductor 452 in the wire slot, and at the same time, the wire harness 451 and the wire harness pressing plate 35 are in a position relationship that can interact with each other; the first servo motor 11 is started, the lead screw 16 is driven to rotate through the driving shaft, the positioning block 17 moves on the lead screw 16, thereby driving the sliding plate 14 and the supporting vertical plate 2 to move horizontally, and the supporting vertical plate 2 and the attached movable pressing assembly 3 and wire harness detection assembly 4 are moved to a suitable horizontal position with the wire harness welding piece;

[0064] The third servo motor 32 is started in the same way, the sliding frame 33 and the attached assemblies move up and down, and the wire harness pressing plate 35 and the wire harness detection assembly 4 cooperate with each other to detect the wire harness welding point;

[0065] The fixed support 41 is the basic supporting part of the entire wire harness detection assembly 4, and provides a stable support for the installation of subsequent components; the third sliding rail 43 provided on one side has a high-precision guiding function, ensuring that the sliding block installed in cooperation can move smoothly along the predetermined track; the sliding block is fixedly connected with the detection fixed plate 44 on the outer side of the upper part, so that the detection fixed plate 44 can change position with the movement of the sliding block on the sliding rail, and at the same time, the sliding block is fixedly connected with the air cylinder 42 on the outer side of the lower part, so that the movement of the air cylinder 42 can be associated with the detection fixed plate 44 and other components through the sliding block, providing a power source for subsequent detection operations;

[0066] The chute 454 provided on one side of the detection table 45 provides a placement space for the conductor 452, and the wire harness 451 is welded on one side of the conductor 452; this welded connection ensures that the wire harness 451 and the conductor 452 can form an effective electrical connection relationship during detection, so as to detect the electrical performance of the welded wire harness 451, and the movable connection between the wire harness 451 and the wire harness pressing plate 35 enables the wire harness 451 to maintain a suitable contact state with the conductor 452 under the pressure of the wire harness pressing plate 35 during subsequent pressing operations, thereby fully simulating the stress and electrical connection conditions that the wire harness may encounter in the actual use environment;

[0067] A plurality of extrusion holes 443 are provided above the chute 454 on the detection table 45, and the extrusion holes 443 are vertically arranged with the extrusion column 461 and are in an active connection relationship; this vertical and active connection design enables the extrusion column 461 to accurately and accurately pass through the extrusion hole 443 when the extrusion plate 46 moves downward under the driving of the air cylinder, so as to perform extrusion and fixing operations on the wire harness to be detected placed in the chute 454 below the detection table 45, avoiding the conductor 452 from shaking and affecting the true data during extrusion detection of the welding point between the wire harness 451 and the conductor 452.

[0068] It will be apparent to those skilled in the art that the application is not limited to the details of the above-exemplified embodiments and that the application can be implemented in other particular forms without departing from the spirit or essential characteristics of the application. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. No limitation is intended to the scope of the claims with regard to which of the described features in a claim are to be every present in one claim and which one are to be present in more than one claim in combination.

[0069] Furthermore, it should be appreciated that each of the embodiments described herein is not necessarily comprised of every feature described in the specification, and that alternative embodiments can comprise only a subset of the features described in the specification. Thus, for example, one embodiment can comprise only one or more of the features described in the specification, while another embodiment can comprise only one or more of the features described in the specification.

Claims

1. A wiring harness weld detection apparatus, characterized by: Including base (1), the top of base (1) is equipped with support vertical plate (2), one side of support vertical plate (2) is fixedly connected with fixed seat (22) respectively, second slide rail (223) is respectively arranged on fixed seat (22), second slide rail (223) is installed with second sliding block (224) on the cooperation, and with sliding connection;Second sliding block (224) one side fixedly connected with vertical plate (225); The outer side of vertical plate (225) is fixedly connected with mobile pressure holding assembly (3), and the mobile pressure holding assembly (3) includes support frame (31), which is provided with a cavity in the support frame (31), and the cavity is provided with a sliding frame (33), the outer side of the bottom end of the sliding frame (33) is fixedly connected with a fixed plate (34), the inner side of the fixed plate (34) is fixedly connected with a fixed block (36), the fixed block (36) is provided with a groove at one end, and a wire harness pressing plate (35) is installed in the groove, the outer side of the sliding frame (33) is provided with a wire harness detection assembly (4).

2. The wiring harness weld detection apparatus of claim 1, wherein: The wire harness detection assembly (4) includes a fixed support (41), and the fixed support (41) is provided with a third slide rail (43) on one side, the third slide rail (43) is installed with a sliding block, the outer side of the sliding block is fixedly connected with a detection fixed plate (44) on the upper part, and a gas cylinder (42) is fixedly connected on the lower part;The top of detection fixed plate (44) is fixedly connected with detection table (45), and the detection table (45) is provided with a sliding groove (454) on one side, the sliding groove (454) is placed with a conductor (452), and the conductor (452) is welded with a wire harness (451) on one side, and the wire harness (451) is movably connected with the wire harness pressing plate (35), the conductor (452) is provided with a stopper below, and extends to the inside of the detection fixed plate (44), and is fixedly connected with the detection fixed plate (44).

3. The wiring harness weld detection apparatus of claim 2, wherein: The detection table (45) is provided with an extrusion plate (46) above, the extrusion plate (46) is fixedly connected with a sliding block on the bottom, and is slidably connected with the third slide rail (43), the extrusion plate (46) is installed with a gas cylinder at one end, and is provided with a plurality of extrusion columns (461) at the other end, the detection table (45) is provided with a plurality of extrusion holes (443) above the sliding groove (454), the extrusion holes (443) are vertically arranged with the extrusion columns (461), and are movably connected.

4. The wiring harness weld detection apparatus of claim 1, wherein: The bottom of one side of the base (1) is fixedly connected with a first servo motor (11), the driving shaft of the first servo motor (11) is installed with a lead screw (16) at one end, and a positioning block (17) is installed on the lead screw (16), the other end of the lead screw (16) is installed with a bearing with seat, and the bearing with seat is fixedly connected with the bottom of the base (1).

5. The wiring harness weld detection apparatus of claim 1, wherein: The base (1) is provided with a hole in the middle position, and is provided with a first sliding rail (15) on both sides, and the first sliding rail (15) is provided with a first sliding block (13) matched and installed on each of the first sliding rails (15), and the first sliding block (13) is fixedly connected with a sliding plate (14), and the sliding plate (14) is fixedly connected with a supporting vertical plate (2) above.

6. The wiring harness weld detection apparatus of claim 1, wherein: The base (1) is provided with a first limit switch (12) on one side, and the first limit switch (12) is fixedly connected with the base (1), and the first limit switch (12) is provided in an open type above, and is provided with a first limit plate (18) at the opening position, and the first limit plate (18) is fixedly connected with the sliding plate (14) at the upper end.

7. The wiring harness weld detection apparatus of claim 1, wherein: The supporting vertical plate (2) is fixedly installed with a second servo motor (21) at one end, and the output shaft of the second servo motor (21) is matched and installed with a second screw rod (23) at one end, and the other end of the second screw rod (23) is matched and installed with a bearing with a seat, and is fixedly connected with the supporting vertical plate (2); the second screw rod (23) is matched and installed with a positioning seat (24), and the positioning seat (24) is fixedly connected with a vertical plate (225); the vertical plate (225) is fixedly connected with a third limit switch (227) outside, and the third limit switch (227) is provided with a limit plate at the opening, and the limit plate is fixedly connected with a sliding frame (33) outside on one side.

8. The wiring harness weld detection apparatus of claim 1, wherein: The fixed seat (22) is fixedly connected with a limit installation plate (221) at the top, and the limit installation plate (221) is matched and installed with a second limit switch (222), and the second limit switch (222) is provided with a second limit plate (226) at the opening position, and the other end of the second limit plate (226) is fixedly connected with the vertical plate (225) at the top.

9. The wiring harness weld detection apparatus of claim 1, wherein: The supporting frame (31) is fixedly connected with a third servo motor (32) at the top, and the output shaft of the third servo motor (32) is matched and installed with a screw rod at one end, and the other end of the screw rod is matched and installed with a bearing, and the supporting frame (31) is fixedly connected at the bottom; the screw rod is matched and installed with a sliding block, and the sliding block is fixedly connected with a sliding frame (33).

10. The wiring harness weld detection apparatus of claim 1, wherein: The fixed block (36) is provided with a pressure sensor (37) at one end, and the pressure sensor (37) is provided with a displacement sensor (38) above, and the pressure sensor (37) and the displacement sensor (38) are fixedly connected with the inner side of the fixed plate (34), and the detection heads of the pressure sensor (37) and the displacement sensor (38) are connected with the fixed block (36) in a pasting manner.

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