Dual-output hybrid power device

By designing a dual-output hybrid power unit, the problem of insufficient power supply for operating machinery in hilly areas was solved, achieving efficient power conversion, meeting traction and operation needs, and reducing costs.

CN223850421UActive Publication Date: 2026-01-30潍坊鲁源机械有限公司
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Patent Information

Application Number
CN202520671214.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2026-01-30
Estimated Expiration
2035-04-10

AI Technical Summary

Technical Problem

The design of existing power units for construction machinery results in high costs and makes it difficult to popularize, especially in hilly areas where power supply is insufficient and cannot simultaneously meet traction and operation needs.

Method used

Design a dual-output hybrid power unit, including an engine, a generator, and a work output housing. The generator's power generation state is controlled by an excitation structure to achieve direct or indirect power output from the engine, meeting traction and work requirements.

Benefits of technology

It improves power transmission efficiency, facilitates power conversion, and enables generators to generate electricity when power is insufficient, while the engine directly outputs power when power is sufficient, meeting the diverse needs of operating machinery.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a dual-output hybrid power device, which relates to the technical field of vehicle power and comprises an engine, a power output component is mounted on the engine, a generator shell is fixedly mounted on the engine and positioned at the power output component, a power generation rotating shaft is rotatably mounted on the generator shell, and a power generation rotating shaft is mounted on the generator shell. One end of the power generation rotating shaft is fixedly connected with the power output component; a plurality of circumferentially arranged stators are mounted in the generator shell, a plurality of rotors are mounted on the power generation rotating shaft, and the stators or the rotors are of excitation structures; an operation output machine shell is fixedly installed on the generator shell, and an operation output shaft connected with the power generation rotating shaft is rotationally installed on the operation output machine shell. The traction and operation requirements can be met at the same time, and power conversion is convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to vehicle power technology field especially relates to a double output hybrid power device. BACKGROUND

[0002] In agriculture, work machines are used for rotary tillage, seeding, spraying, harvesting and other operations, and based on different crops, their tillage, harvesting and other operations are not the same, so the structure and function of the work machine are usually designed and manufactured according to the fixed operation requirements of fixed variety crops, and the product diversity is particularly obvious. The work of the work machine needs power support, based on the non-standard design and manufacture of the above-mentioned work machine, each work machine is separately matched with power design, which will result in high cost and difficult to popularize and apply, so in actual production, the work machine is often designed and manufactured with common traction chassis such as tractor or tracked vehicle, the work machine is pulled by the traction chassis, and power is obtained from the engine in the traction chassis through PTO and the like.

[0003] In hilly areas, due to the limitation of ground undulation and slope, the traction chassis and work machine that can be operated are relatively few. Therefore, the inventor designs and manufactures an electric four-wheel drive traction chassis to improve the driving power and flexibility, so as to achieve the purpose of use in hilly areas. In this traction chassis, the four wheels are driven by independent motors, and the motors obtain power from the battery; in order to ensure the endurance, an engine is additionally provided to supplement the power. In use, the work machine is connected at the rear, and the work machine performs related operations during the walking process of the traction chassis, but because the battery power cannot meet the driving power demand of the motor and the operation demand of the rear work machine, the work machine still needs to obtain power from the engine. Therefore, in combination with the traction chassis scene, a hybrid power structure capable of meeting the traction and operation requirements at the same time is provided. SUMMARY

[0004] The technical problem to be solved by the utility model is to provide a double output hybrid power device capable of meeting the traction and operation requirements at the same time and convenient for power conversion.

[0005] To solve the above technical problems, the technical scheme of the utility model is as follows: a double output hybrid power device, comprising an engine, a power output member is installed on the engine, an engine shell is fixedly installed on the engine at the power output member, an electric generation shaft is rotatably installed on the engine shell, and one end of the electric generation shaft is fixedly connected with the power output member; a plurality of stators arranged in the circumferential direction are installed in the engine shell, a plurality of rotors are installed on the electric generation shaft, and the stator or the rotor is a field excitation structure; an operation output machine shell is fixedly installed on the engine shell, and an operation output shaft connected with the electric generation shaft is rotatably installed on the operation output machine shell.

[0006] As a preferred technical scheme, the gear shifting shaft is rotatably arranged in the operation output casing, and the clutch is arranged between the gear shifting shaft and the operation output shaft.

[0007] As a preferred technical scheme, the power transmission shaft is rotatably arranged between the operation output shaft and the gear shifting shaft in the operation output casing, the universal shaft is arranged between the power transmission shaft and the operation output shaft, and the clutch is arranged between the power transmission shaft and the gear shifting shaft.

[0008] As a preferred technical scheme, the operation connecting shaft is rotatably arranged on the operation output casing, and the at least two groups of gear shifting gears are arranged between the operation connecting shaft and the gear shifting shaft.

[0009] As a preferred technical scheme, the hydraulic pump is fixedly arranged on the generator casing, the input shaft of the hydraulic pump is used as the operation output shaft, and the pump casing of the hydraulic pump is used as the operation output casing.

[0010] According to the double-output hybrid power device, the generator is arranged at the output end of the engine, the power output component is directly connected with the generator casing, the operation output shaft is connected with the generator rotating shaft, and the power of the engine can be directly output to the operation machine, so that the operation power transmission efficiency is high. One of the stator and the rotor is the excitation structure, the excitation structure is electrified when the electric power is insufficient, the rotor rotates to make the generator generate electricity, the engine power is kept to output to the operation machine, the traction and operation requirements are met, the excitation structure is de-energized when the electric power is sufficient or the operation load is large, the generator does not generate electricity, the generator rotating shaft rotates in an idle state, the power of the engine can be completely output to the operation machine, and power conversion is convenient. BRIEF DESCRIPTION OF DRAWINGS

[0011] The following drawings only aim to schematically illustrate and explain the utility model, and do not limit the range of the utility model. Among them:

[0012] Figure 1 It is a three-dimensional structure schematic view of the utility model embodiment one;

[0013] Figure 2 is the structure principle diagram of the embodiment one of the utility model;

[0014] Figure 3 is the structure principle diagram of the embodiment two of the utility model.

[0015] In the drawing: 1 - engine;11 - power output component;2 - generator shell;21 - power generation rotating shaft;22 - stator;23 - rotor;3 - operation output shell;31 - operation output shaft;32 - shift shaft;33 - clutch;34 - operation connecting shaft;35 - shift gear set;36 - synchronizer;37 - power transmission shaft;38 - universal shaft;4 - hydraulic pump. DETAILED DESCRIPTION

[0016] The utility model is further described below in combination with the drawings and embodiments. In the following detailed description, only certain exemplary embodiments of the utility model are described by way of illustration. It is needless to say that those skilled in the art can realize that the described embodiments can be modified in various ways without departing from the spirit and scope of the utility model. Therefore, the drawings and description are illustrative in nature and are not used to limit the protection scope of the claims.

[0017] Embodiment one: as shown in Figure 1 And Figure 2 Dual-output hybrid power device, including engine 1, the engine 1 is installed on power output component 11, conventionally, the power output component 11 is flywheel, of course, can be output shaft structure, not limited here. The structure principle of the engine 1 is well-known technology, and here is not repeated.

[0018] The engine 1 is fixedly installed with generator shell 2 at power output component 11, the generator shell 2 is rotatably installed with power generation rotating shaft 21, and one end of the power generation rotating shaft 21 is fixedly connected with the power output component 11. The generator shell 2 is directly installed on the engine 1, and the power generation rotating shaft 21 is directly connected with the power output component 11, compact structure, and high power output efficiency. Among them, the connection of the power generation rotating shaft 21 and the power output component 11 can be realized by fixedly arranging disc structure connected with flywheel bolt on the power generation rotating shaft 21.

[0019] The generator shell 2 is provided with a plurality of stators 22 arranged in a circumferential direction, and the generator rotating shaft 21 is provided with a plurality of rotors 23. The generator generates electricity by means of magnetic field cutting between the rotors 23 and the stators 22 during rotation of the rotors 23, which is a known technology and will not be described herein. The stators 22 or the rotors 23 in the embodiment are excitation structures, which are structures in which excitation coils are wound on cores. After the excitation structures are energized, the corresponding stators 22 or rotors 23 generate magnetic fields, and the generator generates electricity when the generator rotating shaft 21 rotates. After the excitation structures are de-energized, no magnetic field cutting occurs during rotation of the generator rotating shaft 21, and the generator does not generate electricity.

[0020] The generator shell 2 is fixedly provided with a work output machine shell 3, and the work output machine shell 3 is rotatably provided with a work output shaft 31 connected with the generator rotating shaft 21. After the work output shaft 31 is connected with the generator rotating shaft 21, it is equivalent to being directly connected with the power output member 11, and the power of the engine 1 can be directly output to the working machine, and the work power transmission efficiency is high. Therefore, when the traction power is insufficient, the excitation structure in the embodiment is energized, the rotor 23 rotates, and the generator can generate electricity. At this time, the power of the engine 1 is kept for power output of the working machine, and the embodiment can simultaneously meet the traction and work requirements. When the power is sufficient or the work load is large, the excitation structure is de-energized, the generator does not generate electricity, the generator rotating shaft 21 rotates under no load, and the power of the engine 1 can be entirely output to the working machine, and the power conversion is convenient.

[0021] The connection between the work output shaft 31 and the generator rotating shaft 21 can be flange connection or spline connection, which is not limited herein. The work output machine shell 3 is first a machine shell for mounting the work output shaft 31, and then a machine shell for mounting other work output structures. Therefore, the work output machine shell 3 can not be a complete shell structure, but can be a whole of a plurality of shell bodies for mounting the work output shaft 31 and other work output structures.

[0022] The work output machine shell 3 is rotatably provided with a shift shaft 32, and a clutch 33 is arranged between the shift shaft 32 and the work output shaft 31. The power connection and disconnection between the working machine and the work output shaft 31 are controlled by combination or separation of the clutch 33, so as to better control whether the working machine works or not. The clutch 33 can be various forms such as a common hydraulic clutch 33 or an electromagnetic clutch 33, which is not limited herein.

[0023] Furthermore, a working connecting shaft 34 is rotatably mounted on the working output housing 3, and at least two sets of shift gears 35 are provided between the working connecting shaft 34 and the shift shaft 32. During operation, power transmission is achieved by selecting different shift gear sets 35, thus changing the final output speed of the working connecting shaft 34, to more conveniently coordinate with the power output control of the working machinery. The selection of the shift gear sets 35 is achieved by conventionally using a shift fork to engage a synchronizer 36, a well-known and commonly used method, which will not be elaborated upon here.

[0024] Preferably, a power transmission shaft 37 is rotatably mounted inside the work output housing 3, located between the work output shaft 31 and the shift shaft 32. A universal joint 38 is installed between the power transmission shaft 37 and the work output shaft 31, and a clutch 33 is provided between the power transmission shaft 37 and the shift shaft 32. Through the extension of the universal joint 38, the shift shaft 32 and the work connection shaft 34, etc., in this embodiment, can be conveniently arranged at the rear end of the traction chassis, facilitating the smooth connection between the power take-off structure of the work machinery and the work connection shaft 34, etc.

[0025] Example 2: Figure 3 As shown, the difference between this embodiment and Embodiment 1 lies in that the output of this embodiment differs from the mechanical structure of Embodiment 1; it is hydraulic. Specifically, a hydraulic pump 4 is fixedly mounted on the generator housing 2. The input shaft of the hydraulic pump 4 also serves as the output shaft 31, and the pump housing of the hydraulic pump 4 also serves as the output housing 3. High-pressure fluid is output via the hydraulic pump 4, and this high-pressure fluid serves as the power source to drive the relevant cylinders, pumps, or fan-like components in the working machinery. This achieves the same power output, and the connection between the hydraulic pump 4 and the working machinery only requires the arrangement of high-pressure pipelines, simplifying the power take-off connection.

[0026] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A dual output hybrid powertrain comprising an engine having a power take off member mounted thereon, characterised in that: The engine is fixedly installed with a generator shell at the power output member, the generator shell is rotatably installed with a generator rotating shaft, one end of the generator rotating shaft is fixedly connected with the power output member; a plurality of stators arranged in the circumferential direction are installed in the generator shell, a plurality of rotors are installed on the generator rotating shaft, the stator or the rotor is an excitation structure; the generator shell is fixedly installed with a work output machine shell, the work output machine shell is rotatably installed with a work output shaft connected with the generator rotating shaft.

2. The dual-output hybrid powertrain of claim 1, wherein: The work output machine shell is rotatably installed with a shift shaft, and a clutch is arranged between the shift shaft and the work output shaft.

3. The dual-output hybrid powertrain of claim 2, wherein: The work output machine shell is rotatably installed with a power transmission shaft between the work output shaft and the shift shaft, a universal shaft is arranged between the power transmission shaft and the work output shaft, and the clutch is arranged between the power transmission shaft and the shift shaft.

4. The dual-output hybrid powertrain of claim 2, wherein: The work output machine shell is rotatably installed with a work connecting shaft, and at least two groups of shift gear sets are arranged between the work connecting shaft and the shift shaft.

5. The dual-output hybrid power unit of claim 1, wherein: The generator shell is fixedly installed with a hydraulic pump, an input shaft of the hydraulic pump serves as the work output shaft, and a pump shell of the hydraulic pump serves as the work output machine shell.