Collecting device applied to sampling materials of radial forging machine

Abstract

A sampling material collecting device applied to a radial forging machine comprises a sample material conveying box, the sample material conveying box is arranged on the rear portion of a fixed sliding rail, a push rod is arranged at the tail of the sliding rail, and a material taking assembly is arranged on the side of the path of the sliding rail. The push rod pushes the sample conveying box to the position of the material taking assembly along the sliding rail, the material taking assembly collects the sample conveying box, samples are placed in the sample conveying box and then sent back to the sliding rail, the material changing box carrying the samples continues to be forwards pushed to a hoisting area along the sliding rail through the push rod, and the crane hoists the material changing box to a sampling detection area. The utility model solves the production bottleneck problem caused by the existing sampling link, thoroughly eliminates the potential safety hazard of manually carrying the red hot sample material, greatly improves the material collection and circulation speed, ensures the continuous and stable release of the productivity of the radial forging machine production line, and effectively reduces the dead time of the production line due to the close connection of all links and the automatic operation. The yield in unit time is obviously improved.

Description

Technical Field

[0001] This utility model relates to the field of metal metallurgical manufacturing, and in particular to a device for collecting metal materials at the sampling site of a radial forging machine. Background Technology

[0002] Currently, radial forging machines are frequently used in the production workshops of various metal metallurgical enterprises. With their advanced fully automatic and semi-automatic production modes, radial forging machines have become the main force for efficient production. With the development of the metallurgical industry, the proportion of alloy products in radial forging products continues to rise. Therefore, it is often necessary to sample and test these alloy materials. This directly leads to a significant increase in the number of product samples. The slow sampling process has gradually become a key issue restricting the overall production efficiency of the production line.

[0003] Traditional sampling procedures are extremely cumbersome, and the process is as follows:

[0004] After the radial forging material is conveyed to the hot saw position via roller conveyor, its cutting length must first be accurately measured. Then, the hot saw cutting operation is initiated, and the cut sample falls into a pre-set sample collection box below. The sampling box is then moved to the lower limit position to receive the sample. Next, the cut-off blank is printed, and the hot saw cuts off an 80mm sample piece, which falls into the sampling box. Finally, the same blank needs to be printed again, and another 20mm sample piece is cut and falls into the same box. Afterward, the hot saw performs subsequent processing on the blank, such as segmentation and tail cutting, until the sampling box is moved to the upper limit position, where operators manually handle the hot samples. However, according to feedback from on-site operators, the temperature of the red-hot sample material reaches 600-700℃, making the manual handling environment dangerous, prone to slipping, and slow. This severely impacts the subsequent production rhythm, often causing production line stoppages, requiring waiting for the sampling step to be completed before production can continue.

[0005] Furthermore, the existing sampling box, measuring 600×500×250mm, is made of 15mm thick steel plate cut and welded. Its sliding trajectory is set at a 45° angle, driven by a motor and a steel wire rope. Depending on its position, the lower limit is used to collect the sample, while the upper limit is used to remove it. However, this existing sampling box design has many drawbacks. For example, the sampling box is relatively heavy, and the lifting and replacement cycle is lengthy, posing a high risk to operators. Moreover, production and replacement times are difficult to coordinate, significantly hindering the smoothness of the production process.

[0006] In summary, there is an urgent need for a new type of collection device for sampling materials from radial forging mills, which can solve the problems of slow operation speed, high risk, and difficulty in coordinating with production / changeover time. Utility Model Content

[0007] To address the aforementioned issues, this invention, through on-site observation of mass production processes, aims to solve the problems of slow sampling material recovery speed, high labor intensity, and low work efficiency. Through redesign, it provides a sampling material collection device for radial forging mills, which can achieve fast, safe, and efficient sampling material collection, providing strong support for the continuous and stable operation of radial forging mill production lines.

[0008] The present invention relates to a collection device for sampling materials from a radial forging machine, the specific structure of which is described below:

[0009] A collection device for sampling materials from a radial forging mill, comprising a sample transport box, characterized in that:

[0010] The sample transport box is located at the rear of a fixed sliding track. A push rod is provided at the end of the sliding track, and a material picking component is provided on the side of the sliding track path.

[0011] The push rod pushes the sample transport box along the sliding track to the position of the material taking component on the side of its path. The material taking component takes in the sample transport box, puts the sample into the sample transport box and sends it back to the sliding track. The material changing box carrying the sample is pushed forward along the sliding track by the push rod to the hoisting area. The crane hoists the material changing box to the sampling and testing area.

[0012] According to the present invention, a collection device for sampling materials applied to a radial forging machine is characterized in that the sampling component includes a material changing chamber, a sample box, a sample box angle adjustment push rod, a reciprocating transport rod, a segmented transport track, and a box baffle. The material changing chamber is a hollow cuboid component. The sample box is located at the rear of the material changing chamber. The cut sample falls into the sample box from the top, and the interior of the sample box has an inclined design. A sample box angle adjustment push rod is provided on the side of the sample box body, which tilts the sample box forward or resets it backward. A reciprocating transport rod is provided at the lower part of the material changing chamber. A segmented transport track is provided at the front end of the reciprocating transport rod. The segmented transport track is horizontally and vertically connected to and coincides with the path of the sliding track. A box baffle is provided on the side of the segmented transport track.

[0013] The sample box features an internal sloping design, ensuring smooth and rapid sample retrieval into the sample transport box below, effectively preventing sample jamming and accumulation, and accelerating sample flow. Furthermore, the sample box is constructed from a new type of high-strength, high-temperature-resistant, and lightweight composite material, maintaining structural strength while reducing its weight for easier operation and maintenance, and avoiding the high-temperature environment required for manual handling in existing technologies.

[0014] According to the present invention, a sample collection device for a radial forging machine is characterized in that the sample transport box is pushed by a push rod to the position of the material collection component on the sliding track, the reciprocating transport rod moves backward, driving the segmented transport track and the sample transport box located on the track to move together into the material changing chamber, when the sample transport box moves to the bottom of the sample box, the sample box angle adjustment push rod drives the sample box to tilt, so that the sample falls into the sample transport box, the sample box angle adjustment push rod retracts to pull the sample box back to its original position, the reciprocating transport rod moves forward, and the sample transport box carrying the sample returns to the sliding track.

[0015] This is the key design feature of this invention: it employs a pull-and-convey method to quickly receive and move the sample transport box, significantly reducing material changeover time and production line downtime compared to traditional methods. The sample transport box is externally wrapped in specially made sheet metal, which is fire-resistant, heat-insulating, and possesses a certain degree of flexibility. This effectively protects operators from burns and sample splashes, while also cushioning impacts to some extent. Furthermore, operators can monitor in real time whether the sample has completely fallen into the sample transport box, ensuring precise and error-free operation.

[0016] The push rod, sample box angle adjustment push rod, and reciprocating transport rod used in this invention all adopt high-precision electric telescopic rods. These telescopic rods have advantages such as fast response, stable braking, and precise and controllable stroke. They can quickly and accurately complete various action commands according to preset programs, realizing automated and efficient operation.

[0017] According to the present invention, a sample collection device for use in radial forging machines is characterized in that 2 to 4 sample transport boxes are arranged on a sliding track. After the sample transport box at the front obtains the sample through the material taking component, the push rod pushes the last material changing box forward by one box position to continue receiving the sample. The trolley then hoists the first material changing box containing the sample to the sampling and testing area, forming a continuous sampling mode.

[0018] The following beneficial effects were achieved by using the collection device for sampling materials from a radial forging machine according to this invention:

[0019] 1. The sampling material collection device of this utility model applied to the radial forging machine has been verified by actual production. It has comprehensively solved the production bottleneck problem caused by the original sampling process, completely eliminated the safety hazards of manually handling red-hot sample materials, greatly improved the material collection and circulation speed, ensured the continuous and stable release of the radial forging machine production line capacity, and reduced the labor intensity by more than 15% compared with the traditional method. Operators no longer need to perform high-temperature material handling operations for a long time and at high intensity, which significantly improves the working environment.

[0020] 2. The sampling material collection device of this utility model applied to the radial forging machine significantly increases the sampling efficiency by 20% to 30%. Its various links are closely connected and can operate automatically, effectively reducing production line downtime and significantly increasing output per unit time.

[0021] 3. The sampling material collection device of this utility model applied to the radial forging machine effectively ensures a stable release of production capacity of more than 12%, providing a solid guarantee for enterprises to meet market order demands and improve economic benefits. Attached Figure Description

[0022] Figure 1 This is a schematic diagram of the specific structure of a collection device for sampling materials applied to a radial forging machine according to the present invention;

[0023] Figure 2 This is a schematic diagram (1) of a sample collection device for a radial forging machine.

[0024] Figure 3 This is a schematic diagram (2) of a sample collection device for a radial forging machine. In the figure: 1-sample transport box, 2-sliding track, 3-push rod, 4-sample, A-material collection component, A1-material changing chamber, A2-sample box, A3-sample box angle adjustment push rod, A4-reciprocating transport rod, A5-segmented transport track, A6-box baffle. Detailed Implementation

[0025] The technical means, creative features, objectives, and effects of the present invention, applied to the collection device for sampling materials in a radial forging machine, will be further described below with reference to the accompanying drawings and embodiments.

[0026] Example

[0027] like Figure 1 As shown, a collection device for sampling materials applied to a radial forging mill includes a sample transport box 1, which is located at the rear of a fixed sliding track 2. A push rod 3 is provided at the tail of the sliding track, and a material collection component A is provided on the side of the sliding track path.

[0028] Push rod 3 pushes sample transport box 1 along sliding rail 2 to the position of material taking component A on the side of its path. The material taking component takes in the sample transport box and puts sample 4 into the sample transport box and sends it back to the sliding rail. The material changing box carrying the sample is pushed forward along the sliding rail by push rod to the hoisting area. The crane hoists the material changing box to the sampling and testing area.

[0029] like Figure 1As shown, the material handling assembly A includes a material changing chamber A1, a sample box A2, a sample box angle adjustment push rod A3, a reciprocating transport rod A4, a segmented transport track A5, and a box baffle A6. The material changing chamber is a hollow cuboid component. The sample box is located at the rear of the material changing chamber. The cut sample 4 falls into the sample box from the top, and the interior of the sample box has an inclined design. A sample box angle adjustment push rod is provided on the side of the sample box body. The sample box can be tilted forward or reset backward by the sample box angle adjustment push rod. A reciprocating transport rod is provided at the lower part of the material changing chamber. A segmented transport track is provided at the front end of the reciprocating transport rod. The segmented transport track is horizontally and vertically connected to and coincides with the path of the sliding track 2. A box baffle A6 is provided on the side of the segmented transport track.

[0030] like Figure 2 and Figure 3 As shown, the sample transport box 1 is pushed by the push rod 3 to the position of the material picking component on the sliding track 2. The reciprocating transport rod A4 moves backward, driving the segmented transport track A5 and the sample transport box located on the track to move together into the material changing chamber A1. When the sample transport box moves to the bottom of the sample box A2, the sample box angle adjustment push rod A3 drives the sample box to tilt, dropping the sample 4 into the sample transport box. The sample box angle adjustment push rod retracts and pulls the sample box back to its original position. The reciprocating transport rod moves forward, returning the sample transport box carrying the sample to the sliding track.

[0031] Sample transport box 1 is provided with 2 to 4 units on sliding track 2 (in this embodiment) Figure 1 There are 3 in the middle. Figure 2 and Figure 3 (There are 2 in the middle, for the sake of visual explanation only). After the sample transport box at the front obtains sample 4 through the material receiving component A, the push rod 3 pushes the last material changing box forward by one box position to continue receiving samples. The crane then lifts the material changing box at the front containing the sample to the sampling and testing area, forming a continuous sampling mode.

[0032] The present invention provides a collection device for sampling materials in a radial forging machine. As described above, the various links are closely connected, forming a highly automated, efficient and smooth operating system.

[0033] In this embodiment, the maximum footprint of the entire device is optimized to 3200mm*550mm*950mm, further saving space while meeting functional requirements and facilitating workshop layout optimization. The sample transport box 2 has dimensions of 550mm*500mm*220mm, adapting to material flow characteristics and improving material changing efficiency. The sample box A2 has a 650mm*450mm upper section and a 300mm*450mm lower section, with a height of 280mm, forming a vertical side and a sloping side to ensure that the sample 4 can slide down naturally and quickly, avoiding accumulation and residue.

[0034] This utility model discloses a collection device for sampling materials in radial forging mills. Actual production verification has shown that it comprehensively solves the production bottleneck caused by the original sampling process, completely eliminates the safety hazards of manually handling red-hot sample materials, significantly improves material collection and flow speed, ensures the continuous and stable release of radial forging mill production capacity, and reduces labor intensity by more than 15% compared to traditional methods. Operators no longer need to perform long-term, high-intensity high-temperature material handling operations, significantly improving the working environment. This utility model increases sampling efficiency by 20% to 30%, with each link seamlessly connected for automated operation, effectively reducing production line downtime and significantly increasing output per unit time. This utility model effectively ensures a stable release of production capacity of more than 12%, providing a solid guarantee for enterprises to meet market order demands and improve economic efficiency.

[0035] However, those skilled in the art should recognize that the above embodiments are only used to illustrate this application and are not intended to limit this application. Any changes or modifications to the above embodiments within the spirit and essence of this application will fall within the scope of the claims of this application.

Claims

1. A collecting device for sampling material of a radial forging machine, comprising a sampling material transport box (1), characterized in that: the sampling material transport box (1) is arranged at the rear position of a fixed sliding track (2), a push rod (3) is arranged at the tail of the sliding track, and a sampling assembly (A) is arranged at the side of the sliding track path; the push rod (3) pushes the sampling material transport box (1) along the sliding track (2) to the sampling assembly (A) at the side of the sliding track path, the sampling material transport box is received by the sampling assembly, and the sample (4) is placed into the sampling material transport box and sent back to the sliding track, the sampling material transport box carrying the sample is continuously pushed forward along the sliding track by the push rod to a hoisting area, and the sampling material transport box is hoisted to a sampling detection area by a crane. the sampling assembly (A) comprises a sampling material cabin (A1), a sample box (A2), a sample box angle adjusting push rod (A3), a reciprocating transport rod (A4), a segmented transport track (A5), and a box stopper (A6), wherein the sampling material cabin is a hollow cuboid member, the sample box is arranged at the rear of the sampling material cabin, the cut sample (4) falls into the sample box from the upper part, the inside of the sample box is designed as an inclined surface, the sample box angle adjusting push rod is arranged at the side of the sample box body, the sample box is tilted forward or reset backward by the sample box angle adjusting push rod, the reciprocating transport rod is arranged at the lower part of the sampling material cabin, the front end of the reciprocating transport rod is provided with the segmented transport track, the segmented transport track is horizontally and vertically connected to and coincides with the path of the sliding track (2), and the box stopper (A6) is arranged at the side of the segmented transport track. the sampling material transport box (1) is pushed to the position of the sampling assembly (A) of the sliding track (2) by the push rod (3), the reciprocating transport rod (A4) retreats, drives the segmented transport track (A5) and the sampling material transport box on the track to move into the sampling material cabin (A1) together, when the sampling material transport box moves below the sample box (A2), the sample box angle adjusting push rod (A3) drives the sample box to be inclined, the sample (4) falls into the sampling material transport box, the sample box angle adjusting push rod retreats to reset the sample box, and the reciprocating transport rod advances to return the sampling material transport box carrying the sample to the sliding track.

2. A device for collecting a sample of material from a swage as claimed in claim 1, wherein, 2-4 sampling material transport boxes (1) are arranged on the sliding track (2), after the sample (4) is obtained by the sampling assembly (A) of the frontmost sampling material transport box, the push rod (3) pushes the last sampling material transport box to push forward by one box position to continue to receive the sample, and the crane hoists the frontmost sampling material transport box carrying the sample to the sampling detection area, forming a continuous sampling material mode.

3. A device for collecting a sample of material from a swage as claimed in claim 1, wherein, ​ 4. A device for collecting a sample of material from a swage as claimed in claim 1, wherein, ​

Images