Uniform anti-sticking ceramic body rolling forming device

By introducing a scraper assembly into the ceramic green body rolling forming device, the problem of ceramic green body sticking during the rolling process is solved, the roller is cleaned, and the flatness of the ceramic green body surface is ensured.

CN224012600UActive Publication Date: 2026-03-20CHAOAN HONGGUANG CERAMICS MFR CO LTD
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Patent Information

Application Number
CN202520385312.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-06
Publication Date
2026-03-20
Estimated Expiration
2035-03-06

AI Technical Summary

Technical Problem

During the roll forming process, ceramic blanks tend to stick to the rollers, resulting in an uneven surface that fails to meet production requirements.

Method used

Design a ceramic blank roll forming device including a scraper assembly. The scraper assembly is located on one side of the roller and is used to flip to one side during the cleaning process to scrape off the adhesive on the outer surface of the roller and prevent the ceramic blank from sticking together.

Benefits of technology

This effectively prevents the ceramic blank from sticking to the roller, ensuring the flatness of the ceramic blank surface and meeting production requirements.

✦ Generated by Eureka AI based on patent content.

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    Figure CN224012600U_ABST
Patent Text Reader

Abstract

The utility model discloses a uniform anti-sticking ceramic body rolling forming device which comprises a machine box, a guide assembly is arranged on the rear portion of the upper portion of the machine box, and a cross beam located above the machine box is arranged on the top of the guide assembly. A rotary mechanism is arranged at the front part above the case, and a container driven by the rotary mechanism is arranged at the front part above the case; a driving mechanism is arranged at the end, away from the guide assembly, of the cross beam, and a roller is arranged at the bottom end of the driving mechanism; a lifting module is arranged between the case and the cross beam; a scraper assembly is arranged on the outer wall of one side of the cross beam, located on one side of the roller and at least used for cleaning and scraping the outer surface of the roller. The scraper assembly is located on one side of the roller, the scraper assembly can be turned over to one side when the roller is used for achieving rolling forming of the ceramic body in the container, after the ceramic body is subjected to rolling forming, the scraper is used for cleaning the outer surface of the roller, and adhesion of the ceramic body and the roller is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to ceramic body technical field, concretely relates to a uniform anti -sticking ceramic body roll forming device. BACKGROUND

[0002] Ceramics is with natural clay and various natural minerals as main raw material after crushing, mixes and makes, and calcines the material's various products of making.

[0003] In the ceramic processing, often need to use the roll forming device to the ceramic body is rolled and formed, because the ceramic embryo has the great viscosity, when the ceramic body is rolled and formed, the ceramic body will stick to the roller, cause the ceramic body surface to appear the uneven situation when the ceramic body is rolled next time, cause the ceramic body to reach the production requirement. Therefore, the urgent need designs a kind of uniform anti -sticking ceramic body roll forming device to solve the above problems. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a kind of uniform anti -sticking ceramic body roll forming device to solve the above insufficient in prior art.

[0005] In order to realize the above-mentioned purpose, the utility model provides the following technical scheme:

[0006] A kind of uniform anti -sticking ceramic body roll forming device, including cabinet, the rear portion of the upper portion of the cabinet is provided with guide assembly, the top of the guide assembly is provided with the crossbeam located above the cabinet;

[0007] The front portion of the upper portion of the cabinet is provided with rotary mechanism, the front portion of the upper portion of the cabinet is provided with the container driven by oil rotary mechanism;

[0008] The end of the crossbeam away from guide assembly is provided with driving mechanism, the bottom end of the driving mechanism is provided with roller;

[0009] Lifting module is arranged between the cabinet and the crossbeam;

[0010] Scraping plate assembly is arranged on the outer wall of the side of the crossbeam, and the scraping plate assembly is located at the side of roller, and the scraping plate assembly is at least used to clean and scrape the outer surface of roller.

[0011] Preferably, side windows are arranged on the outer walls of the two sides of the cabinet, and door panels are arranged on the front and back of the cabinet.

[0012] The top of the cabinet is fixedly installed with shielding plate.

[0013] Preferably, the roller is located directly above the container, the roller is rotated in the interior of the container by driving mechanism, and the rotation direction of the roller is opposite to the rotation direction of the container.

[0014] Preferably, the guide assembly comprises a fixed sleeve fixed on the outer wall of the top of the cabinet, and a core column is slidingly inserted into the top end of the fixed sleeve, and the top end of the core column is fixed on the outer wall of the bottom of one end of the cross beam.

[0015] Preferably, one end of the cross beam is provided with a bearing seat.

[0016] Preferably, the rotating mechanism comprises a motor two fixed on the inner wall of the top of the cabinet, a right-angle gearbox is connected to the output shaft of the motor two, a support shaft penetrating through the cabinet is drivingly connected to the top of the right-angle gearbox, a rotating disc is arranged on the top end of the support shaft, and the container is installed above the rotating disc.

[0017] Preferably, the driving mechanism comprises a motor one fixed on the outer wall of one side of the cross beam, a driving wheel is connected to the output shaft of the motor one, a belt is drivingly connected to the outer wall of the driving wheel, a driven wheel is drivingly connected to the end of the belt away from the driving wheel, a transmission shaft is arranged on the bottom of the driven wheel, and the transmission shaft is inserted into the bearing seat.

[0018] Preferably, the lifting module adopts a multi-stage electric telescopic rod.

[0019] Preferably, the scraper assembly comprises a mounting seat fixed on the outer wall of one side of the cross beam, a forward-reverse motor is fixedly installed on the outer wall of one side of the mounting seat, a shaft sleeve is connected to the output shaft of the forward-reverse motor, a scraper is arranged on the outer wall of one side of the shaft sleeve, and the inner surface of one side of the scraper is attached to the outer surface of the roller.

[0020] In the above technical solution, the ceramic body rolling forming device provided by the present application has the following beneficial effects:

[0021] The scraper assembly is arranged on one side of the roller, and when the roller is used to roll and form the ceramic embryo in the container, the scraper assembly can be turned to one side, and after the ceramic embryo is rolled and formed, the scraper is used to clean the outer surface of the roller, so that the ceramic embryo is prevented from adhering to the roller. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical solutions in the embodiments or prior art, the drawings needed in the embodiments will be briefly introduced below, and obviously, the drawings in the following description are only some embodiments described in the present application, and other drawings can also be obtained by those skilled in the art according to these drawings.

[0023] Figure 1 It is an angle structure schematic view provided by the ceramic body rolling forming device with uniform anti-sticking function.

[0024] Figure 2 Another angle structure schematic view provided for the embodiment of the even anti-sticking ceramic body roll forming device of the utility model.

[0025] Figure 3 Driving mechanism structure schematic view provided for the embodiment of the even anti-sticking ceramic body roll forming device of the utility model.

[0026] Figure 4 Container and rotary mechanism structure schematic view provided for the embodiment of the even anti-sticking ceramic body roll forming device of the utility model.

[0027] Figure 5 Scraper assembly structure schematic view provided for the embodiment of the even anti-sticking ceramic body roll forming device of the utility model Figure 1 .

[0028] Figure 6 Scraper assembly structure schematic view provided for the embodiment of the even anti-sticking ceramic body roll forming device of the utility model Figure 2 .

[0029] 1, case; 11, side window; 12, door plate; 13, shielding plate; 2, guide assembly; 21, fixed sleeve; 22, core column; 3, crossbeam; 31, bearing seat; 4, rotary mechanism; 41, container; 42, rotating disc; 43, support shaft; 44, right-angle gearbox; 45, motor two; 5, roller; 6, driving mechanism; 61, motor one; 62, driving pulley; 63, belt; 64, driven pulley; 65, transmission shaft; 7, lifting module; 8, scraper assembly; 81, mounting seat; 82, reversible motor; 83, shaft sleeve; 84, scraper. DETAILED DESCRIPTION

[0030] In order to make the skilled in the art better understand the technical scheme of the utility model, the utility model will be further introduced in detail below with reference to the drawings.

[0031] As Figures 1-6 shown, the utility model embodiment provides a kind of even anti-sticking ceramic body roll forming device, including case 1, the rear portion of the upper portion of case 1 is provided with guide assembly 2, the top of guide assembly 2 is provided with the crossbeam 3 located in the upper portion of case 1;The front portion of the upper portion of case 1 is provided with rotary mechanism 4, and the front portion of the upper portion of case 1 is provided with container 41 driven by rotary mechanism 4;The end of crossbeam 3 away from guide assembly 2 is provided with driving mechanism 6, and the bottom end of driving mechanism 6 is provided with roller 5;Lifting module 7 is arranged between case 1 and crossbeam 3;The outer wall of one side of crossbeam 3 is provided with scraper assembly 8, and scraper assembly 8 is located at one side of roller 5, and scraper assembly 8 is at least used to clean and scrape the outer surface of roller 5.

[0032] In this embodiment, the cabinet 1 is welded by square steel inside and covered by sheet outside;

[0033] Specifically, the cabinet 1 is provided with side windows 11 on both sides of the outer wall, and door panels 12 are arranged on the front and back of the cabinet 1, which are opened to maintain and store tools inside the cabinet 1.

[0034] Specifically, the cabinet 1 is provided with a shielding plate 13 fixedly installed on the top, which ensures the neatness and cleanliness of the top of the cabinet 1, and shields the lifting module 7 and the guide assembly 2, etc., and also protects the safety of the machine during use.

[0035] In this embodiment, the guide assembly 2 is arranged at the rear of the top of the cabinet 1.

[0036] Specifically, the guide assembly 2 includes a fixed sleeve 21 fixed to the top outer wall of the cabinet 1, and a core column 22 is slidably inserted into the top end of the fixed sleeve 21, and the top end of the core column 22 is fixed to the outer wall of the bottom of one end of the cross beam 3. After the lifting module 7 is started, the cross beam 3 is lifted, and the core column 22 slides in the fixed sleeve 21, which plays a guiding role for the cross beam 3. The cross section of the core column 22 and the fixed sleeve 21 is rectangular structure.

[0037] In this embodiment, the guide assembly 2 is provided with a cross beam 3 above the cabinet 1.

[0038] Specifically, one end of the cross beam 3 is provided with a bearing seat 31, which facilitates the installation of the transmission shaft 65 in the bearing seat 31, and plays a role in stabilizing and supporting the transmission shaft 65.

[0039] In this embodiment, the cabinet 1 is provided with a rotary mechanism 4 at the top front, and the cabinet 1 is provided with a container 41 driven by the oil rotary mechanism 4 at the top front, which is used to prevent the ceramic embryo, and different containers 41 are used according to the different shapes of the ceramic embryo rolling;

[0040] Specifically, the rotary mechanism 4 includes a motor two 45 fixed to the top inner wall of the cabinet 1, a right-angle gearbox 44 connected to the output shaft of the motor two 45, a support shaft 43 penetrating through the top of the cabinet 1 and driving connected to the top of the right-angle gearbox 44, and a rotating disc 42 provided at the top end of the support shaft 43. The container 41 is installed above the rotating disc 42. Starting the motor two 45 drives the right-angle gearbox 44 to move, thereby driving the rotating disc 42 to rotate by the support shaft 43. Clamps or screws can be provided above the rotating disc 42 to fix the container 41, which ensures the stability during rotation.

[0041] In this embodiment, the end of the cross beam 3 away from the guide assembly 2 is provided with a driving mechanism 6, and the bottom end of the driving mechanism 6 is provided with a roller 5;

[0042] Specifically, the roller 5 is located directly above the container 41, and the roller 5 is driven to rotate in the interior of the container 41 by the driving mechanism 6. The rotation direction of the roller 5 is opposite to that of the container 41. The rotation of the container 41 and the roller 5 is utilized to realize the roll forming processing of the ceramic embryo.

[0043] Specifically, the driving mechanism 6 comprises a motor 61 fixed to the outer wall of one side of the cross beam 3. The output shaft of the motor 61 is connected with a driving wheel 62. The outer wall of the driving wheel 62 is drivingly connected with a belt 63. The end of the belt 63 away from the driving wheel 62 is drivingly connected with a driven wheel 64. The bottom of the driven wheel 64 is provided with a transmission shaft 65. The transmission shaft 65 is inserted into the interior of the bearing seat 31. The motor 61 is started to drive the transmission shaft 65 to rotate through the driving wheel 62, the belt 63 and the driven wheel 64. The transmission shaft 65 drives the roller 5 to rotate.

[0044] In this embodiment, the cabinet 1 and the cross beam 3 are provided with a lifting module 7.

[0045] Specifically, the lifting module 7 adopts a multi-stage electric telescopic rod. The lifting module 7 is started to drive the cross beam 3 to move up and down, thereby realizing the descending and ascending of the roller 5.

[0046] In this embodiment, the outer wall of one side of the cross beam 3 is provided with a scraper assembly 8. The scraper assembly 8 is located on one side of the roller 5. The scraper assembly 8 is used at least for cleaning and scraping the outer surface of the roller 5.

[0047] Specifically, the scraper assembly 8 comprises a mounting seat 81 fixed to the outer wall of one side of the cross beam 3. A reversible motor 82 is fixedly installed on the outer wall of one side of the mounting seat 81. The output shaft of the reversible motor 82 is connected with a shaft sleeve 83. A scraper 84 is arranged on the outer wall of one side of the shaft sleeve 83. The inner surface of one side of the scraper 84 is in close contact with the outer surface of the roller 5. When the roller 5 is used to roll and press the ceramic embryo, the scraper 84 is flipped up. Specifically, the reversible motor 82 is started to drive the shaft sleeve 83 and the scraper 84 to rotate, so that the scraper 84 is flipped up.

[0048] After the roller 5 is used to roll and form the ceramic embryo, the reversible motor 82 is reversed to make the scraper 84 in close contact with the roller 5. The driving mechanism 6 is started to drive the roller 5 to rotate. The outer surface of the roller 5 is cleaned by the scraper 84, so that the ceramic embryo is prevented from being adhered to the surface of the roller 5.

[0049] Working steps: I. The ceramic embryo is placed in the interior of the container 41. The lifting module 7 is started to drive the cross beam 3 to move down.

[0050] II. When the cross beam 3 moves downward, the guide assembly 2 stably drives the cross beam 3, and the driving mechanism 6 is started to rotate the roller 5, and the roller 5 is used to roll and form the ceramic embryo in the container 41;

[0051] III. After the ceramic embryo is rolled and formed, the lifting module 7 drives the cross beam 3 to rise, the scraper assembly 8 is turned over, the scraper assembly 8 is attached to the outer surface of the roller 5, the driving mechanism 6 is started, and the scraper 84 is used to scrape and clean the outer surface of the roller 5, which is beneficial to subsequent rolling and processing of the ceramic embryo and avoids adhesion of the ceramic embryo to the roller 5 during rolling and forming of the roller 5.

[0052] The above only describes some exemplary embodiments of the present application by way of illustration, without doubt, for ordinary skilled in the art, without departing from the spirit and scope of the present application, the described embodiments can be modified in various ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the present application.

Claims

1. A uniform and non-stick ceramic blank rolling forming device, comprising a machine housing (1), characterized in that, A guide assembly (2) is provided at the rear of the upper part of the chassis (1), and a crossbeam (3) located above the chassis (1) is provided on the top of the guide assembly (2); A rotary mechanism (4) is provided at the upper front of the chassis (1), and a container (41) driven by the oil rotary mechanism (4) is provided at the upper front of the chassis (1). The crossbeam (3) is provided with a drive mechanism (6) at the end away from the guide assembly (2), and a roller (5) is provided at the bottom end of the drive mechanism (6); A lifting module (7) is provided between the chassis (1) and the crossbeam (3); A scraper assembly (8) is provided on the outer wall of one side of the crossbeam (3), and the scraper assembly (8) is located on one side of the roller (5). The scraper assembly (8) is used at least to clean and scrape the outer surface of the roller (5).

2. The uniform and non-stick ceramic green body rolling forming device according to claim 1, characterized in that, The chassis (1) is provided with side windows (11) on both outer walls, and the chassis (1) is provided with door panels (12) on both the front and back. A baffle plate (13) is fixedly installed on the top of the chassis (1).

3. The uniform and non-stick ceramic blank rolling forming device according to claim 1, characterized in that, The roller (5) is located directly above the container (41). The roller (5) is driven by the drive mechanism (6) to rotate inside the container (41). The direction of rotation of the roller (5) is opposite to that of the container (41).

4. The uniform and non-stick ceramic green body rolling forming device according to claim 1, characterized in that, The guide assembly (2) includes a fixing sleeve (21) fixed on the top outer wall of the chassis (1), and a core column (22) is slidably inserted into the top of the fixing sleeve (21), and the top of the core column (22) is fixed on the outer wall of the bottom of one end of the crossbeam (3).

5. The uniform and non-stick ceramic green body rolling forming device according to claim 1, characterized in that, A bearing seat (31) is provided at one end of the crossbeam (3).

6. The uniform and non-stick ceramic green body rolling forming device according to claim 1, characterized in that, The rotary mechanism (4) includes a second motor (45) fixed on the inner wall of the top of the housing (1). A right-angle gearbox (44) is connected to the output shaft of the second motor (45). A support shaft (43) extending through to the top of the right-angle gearbox (44) is connected to the top of the right-angle gearbox (44). A rotating disk (42) is provided at the top of the support shaft (43). The container (41) is installed above the rotating disk (42).

7. The uniform and non-stick ceramic green body rolling forming device according to claim 5, characterized in that, The drive mechanism (6) includes a motor (61) fixed on the outer wall of one side of the crossbeam (3). The output shaft of the motor (61) is connected to a drive wheel (62), and a belt (63) is driven to the outer wall of the drive wheel (62). A driven wheel (64) is driven to the end of the belt (63) away from the drive wheel (62). A drive shaft (65) is provided at the bottom of the driven wheel (64), and the drive shaft (65) is inserted into the inside of the bearing seat (31).

8. The uniform and non-stick ceramic green body rolling forming device according to claim 1, characterized in that, The lifting module (7) adopts a multi-stage electric telescopic rod.

9. The uniform and non-stick ceramic green body rolling forming device according to claim 1, characterized in that, The scraper assembly (8) includes a mounting base (81) fixed on one side of the outer wall of the crossbeam (3). A reversible motor (82) is fixedly mounted on one side of the outer wall of the mounting base (81). A bushing (83) is connected to the output shaft of the reversible motor (82). A scraper (84) is provided on one side of the outer wall of the bushing (83). The inner surface of one side of the scraper (84) is in contact with the outer surface of the roller (5).