Rice processing bran removing device
By improving the design of the components and the collection components, and utilizing the pentagonal opening structure of the guide pipe and the airflow collection components, the problems of low rice bran removal efficiency and incomplete rice bran collection in rice processing have been solved, achieving efficient rice bran recycling.
Patent Information
- Application Number
- CN202521057288.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-27
- Publication Date
- 2026-05-15
- Estimated Expiration
- 2035-05-27
AI Technical Summary
Existing rice processing bran removal devices are inefficient and cannot effectively collect rice bran.
The design employs a combination of lifting and collecting components. The lifting component guides the rice through a pentagonal perforated structure in the guide tube, while the rice bran is collected by airflow and filter bags. An air pump is used to extract the airflow to achieve efficient collection of rice bran.
It improves the efficiency of rice bran removal, enabling efficient collection and recycling of rice bran.
Smart Images

Figure CN224236911U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of rice processing technology, specifically to a rice processing chaff removal device. Background Technology
[0002] Rice bran is mainly made from the pericarp, seed coat, outer endosperm, aleurone layer and embryo. Therefore, a small amount of rice husks and a certain amount of dust and microorganisms will be mixed in during the processing. So it can only be used as feed and is the main by-product of rice processing.
[0003] The existing Chinese utility model patent with publication number CN219597327U discloses a rice processing bran removal device, including a machine body. The top of the machine body has a feed inlet, one side has a discharge outlet, and the bottom has a discharge outlet. A first fan and a second fan are respectively installed on the other side of the machine body, with the first fan located above the second fan. A hopper is installed inside the feed inlet, and a partition is installed inside the machine body. A collection box and a sliding plate are respectively installed on one side of the partition, with the collection box located above the sliding plate. A first dividing opening and a second dividing opening are respectively opened through one side of the partition, with the first dividing opening located above the second dividing opening. By using the first fan and the first dividing opening in conjunction, the working efficiency can be improved to a certain extent. Specifically, when the material enters the machine body from the hopper, utilizing the principle that rice is relatively heavy, the first fan blows the rice bran away from the material, eliminating the need for a filter screen and saving time spent cleaning the filter screen.
[0004] The aforementioned rice bran removal equipment uses a sliding plate to control the speed at which the rice falls, and then uses an airflow generated by a fan to blow the airflow towards the area where the rice falls, thereby removing the rice bran. Because the sliding direction of the sliding plate is perpendicular to the airflow direction, the rice falls in a curtain-like pattern, and the area covered by the airflow is much larger than the area covered by the falling rice, resulting in low efficiency. At the same time, the rice bran is directly discharged under the influence of the airflow, making it impossible to collect the removed rice bran, which affects the rice bran recycling work. Utility Model Content
[0005] In view of the shortcomings of the existing technology, this utility model provides a rice processing bran removal device, which solves the problems of low efficiency and inability to collect rice bran.
[0006] To achieve the above objectives, this utility model provides the following technical solution: A rice processing hulling device includes a support frame, and a hulling removal mechanism is disposed above the support frame.
[0007] The lifting assembly includes a lifting machine, a connecting pipe is fixedly installed at the top of the lifting machine, a guide pipe is fixedly installed below the connecting pipe, a connecting bearing is fixedly installed inside the guide pipe, a transmission pipe is inserted through the outside of the connecting bearing, and a limit plate is inserted through the center of the guide pipe.
[0008] The drive component, located at the top of the lifting component, is used to control the feeding speed;
[0009] The collection component is positioned below the lifting component and uses airflow to remove rice bran.
[0010] Preferably, the front side of the connecting pipe is connected to the top of the elevator, the bottom of the guide pipe is provided with five opening structures distributed in a pentagonal shape with the center of the guide pipe as the reference, the bottom of the guide pipe is funnel-shaped, and a cylindrical tubular structure with a conical top is provided at the center of the inner cavity of the guide pipe, the connecting bearing is fixed to the outside of the cylindrical part of the central protrusion of the guide pipe, the bottom end of the transmission pipe is provided with a baffle structure, the limiting plate passes through the tubular structure in the center of the guide pipe, and forms a rotatable connection with the guide pipe through the bearing, the bottom end of the limiting plate is disc-shaped, and the surface is provided with opening structures with the same number, position and size as the openings at the bottom end of the guide pipe.
[0011] Preferably, the drive assembly includes a fixed frame fixedly installed at the top of the connecting pipe, an end gear plate is mounted on the bottom surface of the top plate of the fixed frame via a bearing, a bevel gear is movably installed on one side of the fixed frame, a drive motor is fixedly installed on one side of the top of the fixed frame, a drive gear is fixedly installed on the outer side of the shaft of the drive motor, and a direct drive motor is fixedly installed at the center of the fixed frame.
[0012] Preferably, the center of the fixing frame is provided with a downwardly extending tubular structure, the end gear is mounted on the bottom end of the tubular structure of the fixing frame by bearings, the shaft of the direct drive motor is fixedly connected to the top end of the cylindrical structure at the center of the limiting plate, the end gear is also fixedly mounted on the top end of the transmission tube, and is mirror-symmetrical with the end gear on the top of the fixing frame, the end gears are connected by bevel gears, the outer side of the end gear is provided with a toothed structure, and the transmission gear meshes with the outer toothed structure of the end gear on the top of the fixing frame.
[0013] Preferably, the collection assembly includes a housing fixedly installed inside the support frame, a drive motor fixedly installed inside the housing, a fan blade fixedly installed on the outer side of the drive motor shaft, a grid plate fixedly installed on the left end of the housing, a collection pipe movably installed on the lower right side of the housing, a filter bag fitted inside the collection pipe, and an air pump fixedly installed on the right side of the collection pipe.
[0014] Preferably, the fan blades are directed to the right horizontally, the top end of the rectangular tubular structure at the center of the outer casing is fixedly connected to the bottom end of the guide pipe, the upper part of the inside of the collecting pipe is provided with an annular protrusion that fits into the filter bag, the filter bag is cylindrical and has an annular metal structure on the outer side of its top end, and the air inlet of the air pump is connected to the outer casing.
[0015] Beneficial effects
[0016] This utility model provides a rice processing hull removal device. Compared with the prior art, it has the following advantages:
[0017] (1) The rice processing de-branching device uses an elevator to move the rice into the connecting pipe. The connecting pipe guides the rice into the interior of the guide pipe and discharges it downward through the pentagonal opening structure at the bottom of the guide pipe. Since the center line of the opening structure at the bottom of the guide pipe is a pentagon, and the center of one opening structure at the vertex of the pentagon is located on the longitudinal section of the guide pipe, and the remaining four opening structures are symmetrical from left to right, this distribution method can make the movement path of the rice during the falling process cover most of the vertical tubular structure in the center of the shell, thereby improving the de-branching efficiency.
[0018] (2) The rice processing bran removal device uses a filter bag, which is placed inside the collection tube. The collection tube is located on the right side of the outer shell. The drive motor can drive the fan blade to rotate and generate airflow towards the central tubular structure of the outer shell. The airflow drives the rice bran to move to the right and into the filter bag inside the collection tube. Since the gas delivery volume of the air pump is much greater than that of the fan blade, some air will enter the outer shell from the bottom of the central tubular structure, preventing the rice bran from being discharged with the rice at the bottom of the central tubular structure. At the same time, the air pump can extract the airflow inside the collection tube so that the filter bag can collect the rice bran. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the connection structure between the hoist and the connecting pipe of this utility model;
[0021] Figure 3 This is a schematic diagram of the transmission tube installation structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the direct drive motor mounting structure of this utility model;
[0023] Figure 5 This is a schematic diagram of the bevel gear mounting structure of this utility model;
[0024] Figure 6 This is a schematic diagram of the filter bag installation structure of this utility model;
[0025] In the diagram: 1. Support frame; 2. Bran removal mechanism; 21. Lifting assembly; 211. Lifting machine; 212. Connecting pipe; 213. Guide pipe; 214. Connecting bearing; 215. Transmission pipe; 216. Limiting plate; 22. Drive assembly; 221. Fixing frame; 222. End gear plate; 223. Bevel gear; 224. Drive motor; 225. Transmission gear; 226. Direct drive motor; 23. Collection assembly; 231. Outer shell; 232. Drive motor; 233. Fan blade; 234. Grid plate; 235. Collection pipe; 236. Filter bag; 237. Air pump. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-6 This utility model provides a technical solution: a rice processing hulling device, comprising a support frame 1, and a hulling removal mechanism 2 disposed above the support frame 1.
[0028] The lifting assembly 21 includes a lifting machine 211. A connecting pipe 212 is fixedly installed at the top of the lifting machine 211. A guide pipe 213 is fixedly installed below the connecting pipe 212. A connecting bearing 214 is fixedly installed inside the guide pipe 213. A transmission pipe 215 is inserted through the outside of the connecting bearing 214. A limit plate 216 is inserted through the center of the guide pipe 213. The front side of the connecting pipe 212 communicates with the top of the lifting machine 211. The bottom of the guide pipe 213 has five openings arranged in a pentagonal pattern with the center of the guide pipe 213 as the reference. The bottom of the guide tube 213 is funnel-shaped, and a cylindrical tubular structure with a conical top is provided at the center of the inner cavity of the guide tube 213. The connecting bearing 214 is fixed to the outside of the cylindrical part of the central protrusion of the guide tube 213. A baffle structure is provided at the bottom of the transmission tube 215. The limiting plate 216 passes through the tubular structure at the center of the guide tube 213 and forms a rotatable connection with the guide tube 213 through the bearing. The bottom of the limiting plate 216 is disc-shaped, and the surface is provided with an opening structure that is consistent with the number, position and size of the openings at the bottom of the guide tube 213.
[0029] Specifically, the support frame 1 restricts the position of the outer shell 231. The hoist 211 moves the rice into the connecting pipe 212, which guides the rice into the interior of the guide pipe 213. The rice is discharged downward through the pentagonal openings at the bottom of the guide pipe 213. Since the center line of the openings at the bottom of the guide pipe 213 is a pentagon, and the center of one opening at the vertex of the pentagon is located on the longitudinal section of the guide pipe 213, and the remaining four openings are symmetrical, this distribution allows the rice to cover most of the vertical tubular structure at the center of the outer shell 231 during its descent, thereby improving the bran removal efficiency. The feeding speed is adjusted by adjusting the overlapping area between the openings of the limiting plate 216 and the openings of the guide pipe 213. The transmission pipe 215 can move the rice when rotating, preventing the rice from becoming clogged.
[0030] The drive assembly 22, located at the top of the lifting assembly 21, is used to control the feeding speed. The drive assembly 22 includes a fixed frame 221 fixedly installed at the top of the connecting pipe 212. An end gear 222 is mounted on the bottom surface of the top plate of the fixed frame 221 via bearings. A bevel gear 223 is movably installed on one side of the fixed frame 221. A drive motor 224 is fixedly installed on one side of the top of the fixed frame 221. A drive gear 225 is fixedly installed on the outer side of the shaft of the drive motor 224. A direct drive motor 226 is fixedly installed at the center of the fixed frame 221. The center of the fixed frame 221 is... It has a downward-extending tubular structure. The end gear 222 is mounted on the bottom end of the tubular structure of the fixed frame 221 by bearings. The shaft of the direct drive motor 226 is fixedly connected to the top end of the cylindrical structure in the center of the limiting plate 216. The end gear 222 is also fixedly mounted on the top end of the transmission tube 215 and is mirror-symmetrical with the end gear 222 on the top of the fixed frame 221. The end gears 222 are connected by bevel gears 223. The outer side of the end gear 222 is provided with a toothed structure. The transmission gear 225 meshes with the outer toothed structure of the end gear 222 on the top of the fixed frame 221.
[0031] Specifically, the fixed frame 221 can restrict the position of the upper end gear 222 and the bevel gear 223. The drive motor 224 can drive the drive gear 225 to rotate, and the drive gear 225 drives the upper end gear 222 to rotate. When the end gear 222 at the top of the fixed frame 221 rotates, it can drive the end gear 222 at the top of the drive tube 215 to rotate through the bevel gear 223, thereby driving the drive tube 215 to rotate. The shaft of the direct drive motor 226 passes through the central opening structure of the fixed frame 221 and is fixedly connected to the top of the columnar structure at the center of the limiting plate 216. The direct drive motor 226 drives the limiting plate 216 to rotate, and the rotation angle of the limiting plate 216 is adjusted to control the feeding speed.
[0032] The collection component 23 is located below the lifting component 21 and removes rice bran through airflow. The collection component 23 includes a housing 231 fixedly installed inside the support frame 1. A drive motor 232 is fixedly installed inside the housing 231. A fan blade 233 is fixedly installed on the outside of the shaft of the drive motor 232. A grid plate 234 is fixedly installed on the left end of the housing 231. A collection pipe 235 is movably installed on the lower right side of the housing 231. A filter bag 236 is fitted inside the collection pipe 235. An air pump 237 is fixedly installed on the right side of the collection pipe 235. The air outlet direction of the fan blade 233 is horizontal to the right. The top end of the rectangular tubular structure in the center of the housing 231 is fixedly connected to the bottom end of the guide pipe 213. An annular protrusion is provided on the upper inside of the collection pipe 235 to fit with the filter bag 236. The filter bag 236 is cylindrical and has an annular metal structure on the outer side of its top end. The air inlet end of the air pump 237 is connected to the housing 231.
[0033] Specifically, the outer shell 231 can restrict airflow through the space where rice falls, the drive motor 232 can drive the fan blade 233 to rotate and generate airflow towards the central tubular structure of the outer shell 231, the grid plate 234 can facilitate air intake, the collection pipe 235 can restrict the position of the filter bag 236 and capture rice bran through the filter bag 236, and the air pump 237 can extract the airflow inside the collection pipe 235 so that the filter bag 236 can collect rice bran. At the same time, the contents not described in detail in this specification are all prior art known to those skilled in the art.
[0034] During operation, the rice is moved into the connecting pipe 212 by the elevator 211. The connecting pipe 212 guides the rice into the guide pipe 213, where it is discharged downwards through the pentagonal perforated structure at the bottom of the guide pipe 213. Because the center line connecting the perforations at the bottom of the guide pipe 213 forms a pentagon, and the center of one perforation at a vertex of the pentagon is located on the longitudinal section of the guide pipe 213, while the remaining four perforations are symmetrical, this distribution ensures that the rice's path during descent covers most of the vertical tubular structure at the center of the outer shell 231, thereby improving the bran removal efficiency. The filter bag 236 is equipped with... Inside the collection tube 235, which is located on the right side of the outer casing 231, the drive motor 232 can drive the fan blade 233 to rotate and generate airflow towards the central tubular structure of the outer casing 231. The airflow drives the rice bran to move to the right and into the filter bag 236 inside the collection tube 235. Since the gas delivery volume of the air pump 237 is much greater than that of the fan blade 233, some air will enter the outer casing 231 from the bottom of the central tubular structure, preventing the rice bran from being discharged with the rice at the bottom of the central tubular structure of the outer casing 231. At the same time, the air pump 237 can extract the airflow inside the collection tube 235 so that the filter bag 236 can collect the rice bran.
[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A rice processing and bran removal device, comprising a support frame (1), characterized in that: A chaff removal mechanism (2) is provided above the support frame (1): The lifting assembly (21) includes a lifting machine (211), a connecting pipe (212) is fixedly installed at the top of the lifting machine (211), a guide pipe (213) is fixedly installed below the connecting pipe (212), a connecting bearing (214) is fixedly installed inside the guide pipe (213), a transmission pipe (215) is inserted through the outside of the connecting bearing (214), and a limit plate (216) is inserted through the center of the guide pipe (213). A drive component (22) is located at the top of the lifting component (21) to control the feeding speed; The collecting component (23) is located below the lifting component (21) and removes rice bran by airflow.
2. The rice processing bran removal device according to claim 1, characterized in that: The front side of the connecting pipe (212) is connected to the top of the hoist (211). The bottom of the guide pipe (213) is provided with five opening structures distributed in a pentagonal shape with the center of the guide pipe (213) as the reference. The bottom of the guide pipe (213) is funnel-shaped, and a cylindrical tubular structure with a conical top is provided at the center of the inner cavity of the guide pipe (213). The connecting bearing (214) is fixed to the outside of the cylindrical part of the central protrusion of the guide pipe (213). The bottom end of the transmission pipe (215) is provided with a baffle structure. The limiting plate (216) penetrates the tubular structure in the center of the guide pipe (213) and forms a rotating connection with the guide pipe (213) through the bearing. The bottom end of the limiting plate (216) is disc-shaped, and the surface is provided with opening structures that are consistent with the number, position and size of the openings at the bottom end of the guide pipe (213).
3. The rice processing bran removal device according to claim 1, characterized in that: The drive assembly (22) includes a fixed frame (221) fixedly installed at the top of the connecting pipe (212). An end gear plate (222) is mounted on the bottom surface of the top plate of the fixed frame (221) through a bearing. A bevel gear (223) is movably installed on one side of the fixed frame (221). A drive motor (224) is fixedly installed on one side of the top of the fixed frame (221). A drive gear (225) is fixedly installed on the outer side of the shaft of the drive motor (224). A direct drive motor (226) is fixedly installed at the center of the fixed frame (221).
4. The rice processing bran removal device according to claim 3, characterized in that: The center of the fixed frame (221) is provided with a downwardly extending tubular structure. The end gear (222) is mounted on the bottom end of the tubular structure of the fixed frame (221) by bearings. The shaft of the direct drive motor (226) is fixedly connected to the top end of the cylindrical structure in the center of the limiting plate (216). The end gear (222) is also fixedly mounted on the top end of the transmission tube (215) and is mirror-symmetrical with the end gear (222) on the top of the fixed frame (221). The end gears (222) are connected by bevel gears (223). The outer side of the end gear (222) is provided with a toothed structure. The transmission gear (225) meshes with the outer toothed structure of the end gear (222) on the top of the fixed frame (221).
5. The rice processing bran removal device according to claim 1, characterized in that: The collection assembly (23) includes a housing (231) fixedly installed inside the support frame (1). A drive motor (232) is fixedly installed inside the housing (231). A fan blade (233) is fixedly installed on the outside of the shaft of the drive motor (232). A grid plate (234) is fixedly installed on the left end of the housing (231). A collection pipe (235) is movably installed on the lower right side of the housing (231). A filter bag (236) is fitted inside the collection pipe (235). An air pump (237) is fixedly installed on the right side of the collection pipe (235).
6. The rice processing bran removal device according to claim 5, characterized in that: The fan blade (233) is directed horizontally to the right. The top end of the rectangular tubular structure in the center of the outer shell (231) is fixedly connected to the bottom end of the guide pipe (213). An annular protrusion that fits into the filter bag (236) is provided on the upper part of the inside of the collecting pipe (235). The filter bag (236) is cylindrical and has an annular metal structure on the outer side of its top end. The air inlet of the air pump (237) is connected to the outer shell (231).