Liquid level measuring instrument calibration device
By designing a liquid level measurement instrument calibration device, the water tank is kept level and the instrument is kept stable by using support, fixing and conveying components, which solves the problems of inconvenient operation and shaking of existing devices, and realizes stable and accurate calibration of liquid level measurement.
Patent Information
- Application Number
- CN202520926260.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2026-05-15
- Estimated Expiration
- 2035-05-13
AI Technical Summary
Existing liquid level gauge calibration devices cannot observe the liquid level in a timely manner during use, are inconvenient to operate, and are prone to shaking, requiring the use of other auxiliary tools for testing.
A liquid level measuring instrument calibration device was designed, including a water tank, a detection box, a control processor, a fixing component, a supporting component, and a conveying component. The supporting component keeps the water tank level, the fixing component stabilizes the liquid level measuring instrument, the supporting component prevents shaking, and the conveying component quantitatively inputs liquid. Combined with the control processor, accurate calibration is achieved.
It achieves stable detection of liquid level measurement instruments, is easy to operate, allows for timely observation of liquid level, avoids shaking, and improves the accuracy and convenience of calibration.
Smart Images

Figure CN224247125U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of liquid level gauge calibration, and in particular to a liquid level measuring instrument calibration device. Background Technology
[0002] The level of a liquid medium in a container is called the liquid level, and the instrument used to measure the liquid level is called a level gauge. Level gauges are a type of level instrument, and there are various types, including tuning fork vibrating type, magnetic levitation type, pressure type, ultrasonic type, sonar type, magnetic float type, and radar type. Level gauges require multiple calibrations throughout their service life, necessitating standard instruments and matching calibration devices to meet technical requirements. Existing technology publication number CN220454671U proposes a level gauge calibration device, which includes a base plate with a base on top. A detection water tank is fixedly installed on the top of the base, and a scale is provided on the detection water tank. Inlet and outlet pipes are installed on both sides of the detection water tank, a level is installed on the front of the detection water tank, and a pressure sensor and a temperature sensor are installed on one side of the detection water tank. Four symmetrically arranged support rods are slidably connected to the base, and the support rods are movably connected to the base plate. However, in use, the liquid level cannot be observed immediately, requiring the use of other auxiliary tools for detection and manual control of the liquid level, making operation extremely inconvenient. Utility Model Content
[0003] To solve the above-mentioned technical problems, this utility model provides a liquid level measuring instrument calibration device that can install and place the liquid level measuring instrument, avoid shaking during detection, and is simple to operate and convenient to use.
[0004] This utility model discloses a liquid level measuring instrument calibration device, comprising a water tank, a detection box, a control processor, a conveying component, a fixing component, a supporting component, and a support component. The detection box is mounted on the top of the water tank, and its bottom is connected to the interior of the water tank. The control processor is mounted on the right side of the top of the water tank. A conveying component is installed between the water tank and the detection box. A fixing component is mounted on the top of the detection box. A supporting component is mounted at the lower end of the detection box, and a support component is mounted at the bottom of the water tank. The support component supports the bottom of the water tank to ensure it is level during testing. The fixing component holds the liquid level measuring instrument in place, and the supporting component supports the bottom of the instrument to prevent shaking during testing. The conveying component quantitatively inputs liquid into the detection box to calibrate the liquid level measuring instrument. The device is simple to operate and convenient to use.
[0005] Preferably, the fixing components include two sets of uprights, two mounting seats, two lead screws, two connecting plates, two sets of support rods, two adjusting wheels, two clamping plates, and two lifting plates. The top of each support rod has a circular hole. Uprights are symmetrically mounted on the top of the detection box about the circular holes. Mounting seats are movably mounted on the uprights. Lead screws are screwed into the center of each mounting seat. Clamping plates are rotatably mounted at the ends of the two lead screws that are close to each other. The other ends of the lead screws are rotatably mounted in the center of the connecting plates. Support rods are symmetrically mounted on the outer wall of the clamping plates, slidingly mounted on the mounting seats. The other ends of the support rods are connected to the connecting plates. Adjusting wheels are mounted on the outer ends of the lead screws. The bottom of the clamping plates contains the interior of the lifting plates. Rotating the adjusting wheels pushes the lead screws to move on the mounting seats, causing the two clamping plates and the lifting plates to move, which in turn causes the support rods to slide on the mounting seats, enhancing connection strength and ensuring stability. The movable connection between the uprights and the mounting seats allows the liquid level measuring instrument to have a certain range of motion.
[0006] Preferably, the supporting component includes an extension plate, a threaded rod, a servo motor, a support rod, a guide slider, and a support seat. The extension plate is installed on the lower end of the inner wall of the detection box, and a threaded rod is rotatably installed on the top of the extension plate. The top of the threaded rod passes through the top of the detection box and connects to the output end of the servo motor. A guide groove is provided on the inner wall of the detection box. The support rod is screwed onto the outer wall of the threaded rod. A guide slider is installed on the rear wall of the support rod and slides within the guide groove. A support seat is installed at the front end of the support rod. Both the support seat and the support rod have round holes. When the servo motor is started, it drives the support rod to move within the water tank. When the support rod moves, it drives the guide slider to move within the guide groove, guiding and limiting it. The support rod drives the support seat to move, supporting the bottom of the liquid level measuring instrument and preventing shaking during detection.
[0007] Preferably, the delivery components include a metering pump, a suction pipe, and a delivery pipe. The metering pump is installed at the top left of the water tank. The input end of the metering pump is connected to the suction pipe, which extends into the bottom of the water tank. The output end of the metering pump is connected to the delivery pipe, which communicates with the inside of the detection chamber. A scale line is provided at the front end of the detection chamber. When the metering pump is started, liquid is drawn through the suction pipe and quantitatively delivered into the detection chamber through the delivery pipe. The liquid level is detected by a liquid level measuring instrument, and the liquid level scale inside the water tank is observed at the scale line. The control processor calculates the liquid level in the detection chamber based on the delivery volume of the metering pump and the capacity of the detection chamber, thereby realizing multi-group measurement calibration of the liquid level measuring instrument.
[0008] Preferably, it also includes a solenoid valve, a liquid inlet pipe, and a liquid outlet pipe. A solenoid valve is installed at the output end of the bottom of the test chamber, and a liquid inlet pipe is installed on the right side of the top of the water tank. A liquid outlet pipe is connected to the lower part of the right side wall of the liquid inlet pipe, and a valve is installed on the liquid outlet pipe. Opening the solenoid valve can discharge the liquid in the test chamber back into the water tank, so that the liquid can be recycled. Liquid can be input into the water tank through the liquid inlet pipe, which is convenient for adding different test media. Liquid can be discharged from the water tank through the liquid outlet pipe, which is convenient for use.
[0009] Preferably, the support component includes multiple threaded sleeves, multiple support screws, and multiple base plates. The multiple threaded sleeves are rotatably installed at the four corners of the bottom of the water tank. The support screws are screwed onto the lower part of the threaded sleeves, and the base plates are installed at the bottom of the support screws. The support screws and base plates support the bottom of the water tank to ensure stability during use. Rotating the threaded sleeves pushes the support screws to move, which can adjust the water tank to be level, ensure the level of the liquid, and ensure the quality of testing and calibration.
[0010] Preferably, the system also includes a first level and a second level. The first level is installed at the front end of the water tank, and the second level is installed at the top left end of the water tank. The first and second levels can detect the horizontal position of the water tank, assisting in adjusting the water tank to a horizontal state for convenient use.
[0011] Compared with the prior art, the advantages of this utility model are as follows: the bottom of the water tank is supported by the supporting component to ensure that it is in a horizontal state during the test; the liquid level measuring instrument is installed and placed by the fixing component; the bottom of the liquid level measuring instrument can be lifted by the supporting component to avoid shaking during the test; the liquid is quantitatively input into the test box by the conveying component to calibrate the liquid level measuring instrument. The operation is simple and convenient to use. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model;
[0013] Figure 2 This is a schematic diagram of the isometric structure of this utility model;
[0014] Figure 3 This is a schematic diagram of the lower three-dimensional structure of this utility model;
[0015] Figure 4 This is a three-dimensional structural diagram of the rear of this utility model;
[0016] Figure 5 This is a cross-sectional structural diagram of the present invention;
[0017] The attached diagram shows the following components: 1. Water tank; 2. Detection box; 3. Control processor; 4. Solenoid valve; 5. Liquid filling pipe; 6. Liquid draining pipe; 7. Metering pump; 8. Liquid extraction pipe; 9. Infusion pipe; 10. Stand; 11. Mounting base; 12. Lead screw; 13. Connecting plate; 14. Support rod; 15. Adjusting wheel; 16. Clamping plate; 17. Lifting plate; 19. Threaded rod; 20. Servo motor; 21. Support rod; 22. Guide slider; 23. Support seat; 24. Scale line; 25. Screw sleeve; 26. Support screw; 27. Base plate; 28. First level; 29. Second level. Detailed Implementation
[0018] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0019] like Figures 1 to 5 As shown, a detection box 2 is installed at the top of the water tank 1. The bottom of the detection box 2 is connected to the interior of the water tank 1. A control processor 3 is installed on the right side of the top of the water tank 1. A circular hole is opened at the top of the detection box 2. A stand 10 is symmetrically installed on the top of the detection box 2 about the circular hole. A mounting base 11 is movably installed on the stand 10. A screw rod 12 is screwed into the middle of the mounting base 11. A clamping plate 16 is rotatably installed at one end of the two screw rods 12 that are close to each other. The other end of the screw rod 12 is rotatably installed in the middle of the connecting plate 13. The clamping plate 16... Support rods 14 are symmetrically installed on the outer wall, and are slidably mounted on the mounting base 11. The other end of each support rod 14 is connected to the connecting plate 13. An adjusting wheel 15 is installed on the outer end of the lead screw 12. A pushing plate 17 is installed at the bottom of the clamping plate 16. An extension plate 18 is installed on the lower end of the inner wall of the detection box 2. A threaded rod 19 is rotatably installed on the top of the extension plate 18. The top of the threaded rod 19 passes through the top of the detection box 2 and connects to the output end of the servo motor 20. A guide groove is provided on the inner wall of the detection box 2. The rod 21 is screwed onto the outer wall of the threaded rod 19. A guide slider 22 is installed on the rear wall of the rod 21, and the guide slider 22 is slidably installed in the guide groove. A support seat 23 is installed at the front end of the rod 21. Both the support seat 23 and the rod 21 are provided with round holes. The metering pump 7 is installed at the top left of the water tank 1. The input end of the metering pump 7 is connected to the suction pipe 8, which extends into the bottom of the water tank 1. The output end of the metering pump 7 is connected to the infusion pipe 9, and the output end of the infusion pipe 9 is connected to the inside of the detection box 2. The front end of the detection box 2 is equipped with a scale line 24, the bottom output end of the detection box 2 is equipped with a solenoid valve 4, the liquid filling pipe 5 is installed on the top right side of the water tank 1, the lower part of the right side wall of the liquid filling pipe 5 is connected to the drain pipe 6, the drain pipe 6 is equipped with a valve, multiple screw sleeves 25 are rotatably installed at the four corners of the bottom of the water tank 1, the lower part of the screw sleeve 25 is screwed with a support screw 26, the bottom of the support screw 26 is equipped with a base plate 27, the first level 28 is installed at the front end of the water tank 1, and the second level 29 is installed at the top left end of the water tank 1;
[0020] The liquid level measuring instrument enters the detection chamber 2 through the round hole. Rotating the adjusting wheel 15 pushes the lead screw 12 to move on the mounting base 11, causing the two clamping plates 16 and the lifting plate 17 to clamp and fix the upper part of the liquid level measuring instrument. When the lead screw 12 moves, it drives the support rod 14 to slide on the mounting base 11, enhancing the connection strength and ensuring stability. The movable connection between the stand 10 and the mounting base 11 allows the liquid level measuring instrument a certain range of motion. Starting the servo motor 20 drives the support rod 21 to move within the water tank 1. When the support rod 21 moves, it drives the guide slider 22 to move within the guide groove, guiding and limiting its movement. The support rod 21 drives the support seat 23 to move, supporting the bottom of the liquid level measuring instrument and preventing shaking during detection. Starting the metering pump 7 draws liquid through the extraction pipe 8 and quantitatively inputs it into the detection chamber 2 through the delivery pipe 9. The liquid level is then detected by the liquid level measuring instrument, and the scale is simultaneously calibrated. Line 24 observes the liquid level scale inside water tank 1. The control processor 3 calculates the liquid level in test tank 2 based on the delivery rate of metering pump 7 and the capacity of test tank 2, realizing multi-group measurement calibration of liquid level measuring instruments. Opening solenoid valve 4 can discharge the liquid in test tank 2 back into water tank 1, allowing the liquid to be recycled. Liquid can be input into water tank 1 through liquid filling pipe 5, facilitating the addition of different detection media. Liquid can be discharged from water tank 1 through drain pipe 6 for convenient use. The bottom of water tank 1 is supported by support screw 26 and base plate 27 to ensure stability during use. Rotating screw sleeve 25 pushes support screw 26 to move, adjusting water tank 1 to be level, ensuring the liquid level is horizontal and guaranteeing the quality of detection calibration. The first level 28 and the second level 29 can detect the horizontal position of water tank 1, assisting in adjusting water tank 1 to a horizontal state for convenient use.
[0021] like Figures 1 to 5As shown, this utility model discloses a liquid level measuring instrument calibration device. During operation, the bottom of the water tank 1 is supported by a support screw 26 and a base plate 27. Rotating the screw sleeve 25 pushes the support screw 26 to move, adjusting the water tank 1 to a horizontal position. Simultaneously, the first level 28 and the second level 29 detect the horizontal position of the water tank 1, assisting in adjusting the water tank 1 to a horizontal state. The liquid level measuring instrument passes through the round hole into the detection chamber 2. Rotating the adjusting wheel 15 pushes the lead screw 12 to move on the mounting base 11, causing the two clamping plates 16 and the lifting plate 17 to clamp and fix the upper part of the liquid level measuring instrument. The servo motor 20 is activated to drive the support rod 21 to move within the water tank 1. As the support rod 21 moves, it drives the guide slider 22 to move within the guide groove, guiding it. Limiting the movement of the support rod 21, which moves the support seat 23, it supports the bottom of the liquid level measuring instrument to prevent shaking during detection. The metering pump 7 is started to draw liquid through the suction pipe 8 and quantitatively input it into the detection box 2 through the delivery pipe 9. The liquid level is detected by the liquid level measuring instrument, and the scale line 24 is used to observe the liquid level scale inside the water tank 1. The control processor 3 calculates the liquid level in the detection box 2 based on the delivery volume of the metering pump 7 and the capacity of the detection box 2, realizing multi-group measurement calibration of the liquid level measuring instrument. Opening the solenoid valve 4 can discharge the liquid in the detection box 2 back into the water tank 1, so that the liquid can be recycled. Liquid can be input into the water tank 1 through the liquid filling pipe 5, which is convenient for adding different detection media. Liquid can be discharged from the water tank 1 through the liquid drain pipe 6.
[0022] The control processor 3, solenoid valve 4, quantitative pump 7, servo motor 20, first level 28 and second level 29 of the liquid level measuring instrument calibration device of this utility model are commercially available. Technical personnel in this industry only need to install and operate them according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0023] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A calibration device for a liquid level measuring instrument, characterized in that, It includes a water tank (1), a detection box (2), a control processor (3), a conveying component, a fixing component, a supporting component, and a supporting component. The detection box (2) is installed on the top of the water tank (1), and the bottom of the detection box (2) is connected to the inside of the water tank (1). The control processor (3) is installed on the right side of the top of the water tank (1). A conveying component is installed between the water tank (1) and the detection box (2). A fixing component is installed on the top of the detection box (2). A supporting component is installed at the lower end of the inside of the detection box (2). A supporting component is installed at the bottom of the water tank (1).
2. The liquid level measuring instrument calibration device as described in claim 1, characterized in that, The fixed components include two sets of uprights (10), two mounting seats (11), two lead screws (12), two connecting plates (13), two sets of support rods (14), two adjusting wheels (15), two clamping plates (16), and two lifting plates (17). The top of the test box (2) has a round hole, and uprights (10) are symmetrically installed on the top of the test box (2) about the round hole. Mounting seats (11) are movably installed on the uprights (10), and lead screws (12) are screwed into the middle of the mounting seats (11). 2) A clamping plate (16) is rotatably installed at one end of the two lead screws (12) that are close to each other. The other end of the lead screw (12) is rotatably installed in the middle of the connecting plate (13). Support rods (14) are symmetrically installed on the outer wall of the clamping plate (16). The support rods (14) are slidably installed on the mounting base (11). The other end of the support rods (14) is connected to the connecting plate (13). An adjusting wheel (15) is installed on the outer end of the lead screw (12). A lifting plate (17) is installed at the bottom of the clamping plate (16).
3. The liquid level measuring instrument calibration device as described in claim 1, characterized in that, The supporting components include an extension plate (18), a threaded rod (19), a servo motor (20), a support rod (21), a guide slider (22), and a support seat (23). The extension plate (18) is installed on the lower end of the inner wall of the detection box (2). The threaded rod (19) is rotatably installed on the top of the extension plate (18). The top of the threaded rod (19) passes through the top of the detection box (2) and is connected to the output end of the servo motor (20). A guide groove is provided on the inner wall of the detection box (2). The support rod (21) is screwed onto the outer wall of the threaded rod (19). A guide slider (22) is installed on the rear wall of the support rod (21). The guide slider (22) is slidably installed in the guide groove. A support seat (23) is installed at the front end of the support rod (21). Both the support seat (23) and the support rod (21) are provided with round holes.
4. The liquid level measuring instrument calibration device as described in claim 1, characterized in that, The delivery components include a metering pump (7), a suction pipe (8), and an infusion pipe (9). The metering pump (7) is installed on the top left of the water tank (1). The input end of the metering pump (7) is connected to the suction pipe (8), which extends into the bottom of the water tank (1). The output end of the metering pump (7) is connected to the infusion pipe (9), which is connected to the inside of the detection box (2). The front end of the detection box (2) is equipped with a scale line (24).
5. The liquid level measuring instrument calibration device as described in claim 1, characterized in that, It also includes a solenoid valve (4), a liquid filling pipe (5) and a liquid drain pipe (6). The output end of the bottom of the detection box (2) is equipped with a solenoid valve (4). The liquid filling pipe (5) is installed on the right side of the top of the water tank (1). The lower part of the right side wall of the liquid filling pipe (5) is connected to the liquid drain pipe (6). A valve is installed on the liquid drain pipe (6).
6. The liquid level measuring instrument calibration device as described in claim 1, characterized in that, The support components include multiple threaded sleeves (25), multiple support screws (26), and multiple base plates (27). The multiple threaded sleeves (25) are rotatably installed at the four corners of the bottom of the water tank (1). The support screws (26) are screwed onto the lower part of the threaded sleeves (25), and the base plates (27) are installed at the bottom of the support screws (26).
7. The liquid level measuring instrument calibration device as described in claim 1, characterized in that, It also includes a first level (28) and a second level (29), with the first level (28) installed at the front end of the water tank (1) and the second level (29) installed at the top left end of the water tank (1).