A high-precision butter block cutting device

Abstract

This utility model belongs to the field of butter block processing technology, and specifically relates to a high-precision butter block cutting device, including a base plate, a control panel, and a PLC control box. A groove is formed inside the left end of the base plate, and a first electric push rod is fixedly mounted in the middle of the left end of the base plate. The telescopic end of the first electric push rod is located within the groove. A bearing-adjusting assembly is installed above the base plate. A limiting vertical plate is fixed to the upper left of the base plate. Two second electric push rods are symmetrically and vertically fixed above the left and right ends of the base plate. Each second electric push rod has a bracket fixedly connected to its telescopic end. A crossbar is fixed between the bottom ends of the two brackets, and a cutting assembly for butter block cutting is installed on the outer side of the crossbar. An adjusting rod is connected to the middle of the two brackets by a bearing. This utility model can precisely adjust the spacing between adjacent blades, enabling accurate dimensional cutting of butter blocks according to production size requirements during actual processing, thus enhancing the device's practicality.

Description

Technical Field

[0001] This utility model belongs to the field of butter block processing technology, and in particular relates to a high-precision cutting device for butter blocks. Background Technology

[0002] Butter is a solid fat made from milk. Melted butter is poured into a mold, solidified, and then unmolded to obtain a butter block. During the processing, in order to facilitate the use of the butter block, a cutting device is used to cut the butter block into several small pieces during production.

[0003] Chinese utility model patent CN218747965U discloses a butter block cutting device. This device cuts butter blocks into smaller pieces by placing them on a cutting platform and using a cylinder to move the cutting plate, first cutting blade, and second cutting blade downwards. This facilitates pastry making, replaces manual cutting, improves efficiency, and avoids the risk of employee injury. However, in actual butter block production, the cutting size needs to be determined based on the type of food being processed. The aforementioned cutting device can only cut to a specific size and lacks the function of adjusting the cutting size, making it difficult to meet actual production size requirements. Furthermore, after longitudinal cutting, it is inconvenient to turn the butter block, hindering the rapid cutting of large butter blocks into smaller pieces and affecting cutting efficiency.

[0004] Therefore, there is an urgent need to improve the existing butter block cutting device and provide a high-precision butter block cutting device whose cutting size can be quickly adjusted according to production requirements. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by providing a high-precision butter block cutting device that is reasonably designed, simple in structure, allows for quick adjustment of cutting dimensions according to production requirements, has a direction adjustment function, and has higher cutting efficiency, thereby solving the problems existing in the prior art.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A high-precision grease block cutting device includes a base plate. A bearing and adjusting assembly for placing the grease block is mounted on top of the base plate. Two second electric push rods are symmetrically and vertically fixed above the left and right ends of the base plate. Each second electric push rod has a bracket fixedly connected to its telescopic end. A crossbar is fixed between the bottom ends of the two brackets. A cutting assembly is mounted on the crossbar. The cutting assembly includes sliding plates. Several sliding plates are slidably fitted onto the outside of the crossbar and are evenly spaced. A blade is fixedly installed on the inner side of the bottom end of each sliding plate. Through slots are formed at the same height inside the sliding plates and the left bracket. A support rod is hinged into each through slot. Adjacent support rods are hinged together. An adjusting rod is connected to the middle of the two brackets via a bearing. The outer surface of the left end of the adjusting rod has a threaded structure. A connecting block is threaded onto the outer side of the threaded structure and fixedly installed at the top of the leftmost sliding plate.

[0008] Preferably, the bearing and steering assembly includes a slider, a fixed column, a turntable, and a support plate. The slider is slidably located in the groove and is fixedly connected to the telescopic end of the first electric push rod. The upper end of the slider is fixedly provided with a fixed column, and the top outer side of the fixed column is sleeved with a turntable. The support plate is detachably placed on top of the turntable.

[0009] Preferably, the size of the tray is the same as the size of the grease block to be cut, and the left and right ends of the tray are fixedly connected to the turntable by long head bolts.

[0010] Preferably, a first electric push rod is fixedly provided at the middle of the left end of the base plate, and the bearing adjustment assembly is driven to adjust the direction by the first electric push rod.

[0011] Preferably, a sliding groove is provided inside the left end of the base plate, and a first electric push rod is fixedly provided in the middle of the left end of the base plate. The telescopic end of the first electric push rod is located in the sliding groove and connected to the load-bearing adjustment assembly.

[0012] Preferably, the right walls of both the bracket and the limiting vertical plate on the left are on the same vertical plane.

[0013] Preferably, a limiting vertical plate is fixed to the upper left of the base plate, and the distance between the right wall of the left bracket and the leftmost blade and the distance between the multiple blades are always equal.

[0014] Preferably, a horizontal bar is fixed between the tops of the two supports, and a scale mark is provided on the outer wall of the left front of the horizontal bar. A pointed rod is fixed on the upper rear of the connecting block, and the top of the pointed rod is located directly in front of the scale mark.

[0015] Preferably, positioning bolts for positioning the adjusting rod are threaded onto the outer front wall of both the left and right brackets.

[0016] Preferably, a control panel is provided on the upper right side of the base plate, and a PLC control box is fixedly installed at the bottom of the base plate.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] In this invention, by manually rotating the adjusting rod, the threaded structure on the outer surface of the left end of the adjusting rod controls the connecting block to move the slide plate below it horizontally along the crossbar. At this time, by rotating multiple support rods, multiple slide plates can be pushed to drive the corresponding blades to unfold to the right at equal intervals in the horizontal direction, which facilitates the adjustment of the distance between two adjacent blades. Furthermore, by using the pointed rod and scale markings on the upper rear of the connecting block, the distance between adjacent blades can be adjusted with high precision, so that in actual processing, the butter block can be accurately cut according to the production size index requirements, making the device more practical.

[0019] After longitudinally cutting a large block of grease, this invention can also move the grease block to the right by activating the first electric push rod to push the bearing adjustment component, so that the pallet and the limiting vertical plate are at a suitable distance. Then, using the turntable with bearings installed on the outside of the fixed column, the turntable, pallet and grease block can be controlled to rotate synchronously by 90°. Then, by holding the pallet and controlling the first electric push rod to retract, the pallet can automatically stop when it comes into contact with the limiting vertical plate. At this time, the grease block can be transversely cut. This device facilitates convenient turning of the grease block and makes it easy to quickly cut the grease block into several small pieces of the same size, with high processing efficiency. Attached Figure Description

[0020] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. The drawings are described as follows:

[0021] Figure 1 This is a three-dimensional front view structural diagram of the present invention;

[0022] Figure 2 This is a schematic diagram of the overall front view cross-sectional structure of the bearing and steering component of this utility model;

[0023] Figure 3 This is a side view of the slide plate and blade of this utility model.

[0024] Figure 4 This is a top view schematic diagram of the skateboard and support rod of this utility model;

[0025] Figure 5 This is a front view structural diagram of the butter block cutting working state of this utility model.

[0026] In the picture:

[0027] 1. Base plate; 2. Slide groove; 3. First electric push rod; 4. Bearing and adjusting assembly; 41. Slider; 42. Fixed column; 43. Turntable; 44. Support plate; 45. Long head bolt; 5. Limiting vertical plate; 6. Second electric push rod; 7. Bracket; 8. Crossbar; 9. Cutting assembly; 91. Slide plate; 92. Hex socket head cap screw; 93. Blade; 94. Through groove; 95. Support rod; 10. Adjusting rod; 11. Connecting block; 12. Pointed rod; 13. Horizontal bar; 14. Scale marking; 15. Positioning bolt; 16. Control panel; 17. PLC control box. Detailed Implementation

[0028] The embodiments described below are merely some embodiments of the present invention and do not represent all embodiments consistent with the present invention. Exemplary embodiments will now be described with reference to the accompanying drawings:

[0029] like Figure 1-5 As shown in the figure, the high-precision butter block cutting device of this utility model includes a base plate 1, a control panel 16, and a PLC control box 17. A bearing adjustment assembly 4 is installed on the top of the base plate 1. A sliding groove 2 is opened inside the left end of the base plate 1. A first electric push rod 3 is fixed in the middle of the left end of the base plate 1. The telescopic end of the first electric push rod 3 is located in the sliding groove 2 and connected to the bearing adjustment assembly 4. A limit vertical plate 5 is fixed on the upper left of the base plate 1. Two second electric push rods 6 are symmetrically and vertically fixed above the left and right ends of the base plate 1. Each telescopic end is fixedly connected to a bracket 7. A crossbar 8 is fixed between the bottom ends of the two brackets 7. A cutting component 9 for cutting grease blocks is installed on the outside of the crossbar 8. An adjusting rod 10 is connected to the middle of the two brackets 7 by a bearing. The outer surface of the left end of the adjusting rod 10 is provided with a threaded structure. A connecting block 11 is threaded onto the outside of the threaded structure. A crossbar 13 is fixed between the top ends of the two brackets 7. A scale mark 14 is provided on the left front outer wall of the crossbar 13. A control panel 16 is provided on the upper right of the base plate 1. A PLC control box 17 is fixedly installed at the bottom of the base plate 1.

[0030] As a preferred embodiment, based on the above structure, the bearing and adjusting assembly 4 further includes a slider 41, a fixed column 42, a turntable 43 and a support plate 44. The slider 41 is slidably located in the slide groove 2 and is fixedly connected to the telescopic end of the first electric push rod 3. The upper end of the slider 41 is fixedly provided with the fixed column 42. The top outer side of the fixed column 42 is sleeved with the turntable 43. The support plate 44 is detachably placed on the top of the turntable 43.

[0031] In this embodiment, a turntable 43 with a bearing sleeve is used to connect to the outer side of the top of the fixed column 42, which facilitates the control of the tray 44 to rotate and adjust the direction of the grease block placed on it. This facilitates the longitudinal and transverse cutting of the grease block, and makes it easy to quickly cut the grease block into several small pieces of the same size, resulting in high processing efficiency.

[0032] As a preferred embodiment, based on the above structure, the size of the tray 44 is consistent with the size of the grease block to be cut, and the left and right ends of the tray 44 are fixedly connected to the turntable 43 by long head bolts 45.

[0033] In this embodiment, the tray 44 is fixedly connected to the turntable 43 by long-headed bolts 45, which facilitates the disassembly, cleaning and disinfection of the tray 44 and ensures the hygiene and safety of the device.

[0034] In a preferred embodiment, based on the above structure, the cutting assembly 9 further includes a sliding plate 91, an internal hex bolt 92, a blade 93, a through groove 94, and a support rod 95. Several sliding plates 91 are slidably sleeved on the outside of the crossbar 8 and are arranged at equal intervals. The blade 93 is fixedly installed on the inner side of the bottom end of the sliding plate 91 by the internal hex bolt 92. Through grooves 94 are opened at the same height inside the several sliding plates 91 and the left support 7. Support rods 95 are hinged in the through grooves 94, and adjacent support rods 95 are hinged together.

[0035] In this embodiment, the support rods 95 provided in both the left support 7 and the slide plate 91 facilitate the control of multiple slide plates 91 to expand or contract at equal intervals in the horizontal direction, making it easy to adjust the spacing between adjacent blades 93 to meet the cutting requirements of butter blocks of different sizes. Furthermore, the use of the crossbar 8 can improve the stability and smoothness of the horizontal sliding adjustment of the slide plate 91.

[0036] As a preferred embodiment, based on the above structure, the right walls of the left support 7 and the limiting vertical plate 5 are on the same vertical plane, and the distance between the right wall of the left support 7 and the leftmost blade 93 and the distance between the multiple blades 93 are always equal.

[0037] In this embodiment, since the distance between the right wall of the left support 7 and the leftmost blade 93 and the distance between adjacent blades 93 are always equal, it is convenient to cut a large block of butter into several parts at equal intervals.

[0038] As a preferred embodiment, based on the above structure, the connecting block 11 is further fixedly installed at the top of the leftmost slide plate 91, and a pointed rod 12 is fixedly provided at the rear upper part of the connecting block 11, with the top of the pointed rod 12 located directly in front of the scale mark 14.

[0039] In this embodiment, when the sliding plate 91 is controlled to slide to adjust the distance between adjacent blades 93, the pointed rod 12 fixed above and behind the connecting block 11, together with the scale mark 14, is used to facilitate high-precision adjustment of the distance between adjacent blades 93, so as to achieve precise size cutting of the butter block according to the actual production size index requirements.

[0040] As a preferred embodiment, based on the above structure, further, positioning bolts 15 for positioning the adjusting rod 10 are threadedly installed on the front outer walls of both left and right brackets 7.

[0041] In this embodiment, after the spacing between adjacent blades 93 is adjusted, the positioning bolts 15 can be tightened using a tool to facilitate the positioning of the adjusting rod 10 and ensure the stability of the cutting assembly 9 after adjustment.

[0042] The working principle of this utility model is as follows:

[0043] In use, firstly, activate the first electric push rod 3 to control the load-bearing adjustment component 4 to move left along the slide groove 2, so that the pallet 44 abuts against the limiting vertical plate 5. At this time, the pallet 44 is limited by the limiting vertical plate 5 and can maintain a stable state. Then, place the grease block to be cut on the pallet 44 and make it fit against the right side surface of the limiting vertical plate 5. Then, manually rotate the adjusting rod 10, and use the threaded structure on the outer surface of its left end to control the connecting block 11 to drive the leftmost slide plate 91 to slide horizontally along the crossbar 8. At this time, by rotating multiple support rods 95, multiple slide plates 91 can be pushed to drive the corresponding blades 93 to unfold at equal intervals in the horizontal direction, which is convenient for adjusting the distance between two adjacent blades 93. The left support... The distance between the right wall and the leftmost blade 93, as well as the distance between multiple blades 93, is always equal. During the adjustment process, the pointed rod 12 above the connecting block 11 and the scale mark 14 can be used to make high-precision adjustment of the distance between adjacent blades 93. This not only adjusts the cutting size of the grease block, but also enables high-precision dimensional cutting of the grease block according to the production size index requirements. After the size adjustment is completed, the second electric push rod 6 is used to retract and control the two supports 7 to drive the crossbar 8 and the cutting component 9 to move vertically downward. Multiple blades 93 can then be used to cut the grease block on the tray 44. The cut grease block scraps can be collected for easy reuse.

[0044] After longitudinally cutting a large block of grease, the first electric push rod 3 can be activated to extend and control the load-bearing adjustment component 4 and the grease block to the right, so that the pallet 44 and the limiting vertical plate 5 are at a suitable distance. Then, using the turntable 43 with bearings installed on the outer side of the top of the fixed column 42, the turntable 43, pallet 44 and grease block can be manually controlled to rotate synchronously by 90°. Then, by holding the pallet 44 and controlling the first electric push rod 3 to retract, the pallet 44 can automatically stop when it comes into contact with the limiting vertical plate 5, thus completing the convenient turning of the grease block. The above operation can be repeated to cut the grease block laterally, which is convenient and quick to cut the grease block into several small pieces of the same size according to the processing requirements, resulting in high processing efficiency.

[0045] It should be noted that this device is powered by an external power source. The first electric push rod 3 and the second electric push rod 6 are both electrically connected to the control panel 16 and the PLC control box 17 via connecting wires. The specific circuit layout and control methods are all existing mature technologies, so they will not be described in detail. Moreover, after the cutting assembly 9 is adjusted, the positioning bolt 15 can be tightened with a tool to facilitate the contact positioning of the adjusting rod 10 and ensure the stable working state of the cutting assembly 9.

[0046] The above are merely preferred embodiments of this utility model and are not intended to limit the scope of protection of this utility model. Any equivalent changes, modifications, substitutions, and variations made by those skilled in the art based on the concept of this utility model and on the basis of existing technology through logical analysis, reasoning, or limited experiments shall be within the scope of protection defined by the claims.

Claims

1. A high-precision butter block cutting device, comprising a base plate (1), characterized in that: A bearing and adjusting assembly (4) for placing grease blocks is installed above the base plate (1). Two second electric push rods (6) are symmetrically and vertically fixed above the left and right ends of the base plate (1). The telescopic ends of the two second electric push rods (6) are fixedly connected to brackets (7). A crossbar (8) is fixed between the bottom ends of the two brackets (7). A cutting assembly (9) is provided on the crossbar (8). The cutting assembly (9) includes a sliding plate (91). Several sliding plates (91) are slidably sleeved on the outside of the crossbar (8) and are evenly spaced. A blade (93) is fixedly installed on the inner side of the bottom end of the slide (91). A through groove (94) is opened at the same height position inside several slides (91) and the left support (7). A support rod (95) is hinged in each through groove (94). Two adjacent support rods (95) are hinged together. An adjusting rod (10) is connected between the middle of the two supports (7). The outer surface of the left end of the adjusting rod (10) is provided with a thread structure. A connecting block (11) is threaded on the outer side of the thread structure. The connecting block (11) is fixedly installed on the top of the leftmost slide (91). The bearing and steering assembly (4) includes a slider (41), a fixed column (42), a turntable (43) and a support plate (44). The slider (41) is slidably located in the slide groove (2) and is fixedly connected to the telescopic end of the first electric push rod (3). The upper end of the slider (41) is fixedly provided with a fixed column (42). The outer side of the top of the fixed column (42) is fitted with a turntable (43). The support plate (44) is detachably placed above the turntable (43).

2. The high-precision butter block cutting device according to claim 1, characterized in that: The size of the tray (44) is the same as the size of the butter block to be cut, and the left and right ends of the tray (44) are fixedly connected to the turntable (43) by long head bolts (45).

3. The high-precision butter block cutting device according to claim 1, characterized in that: The base plate (1) is fixedly provided with a first electric push rod (3) at the middle of the left end, and the bearing adjustment assembly (4) is driven to adjust by the first electric push rod (3).

4. The high-precision butter block cutting device according to claim 1, characterized in that: The bottom plate (1) has a sliding groove (2) inside the left end, and a first electric push rod (3) is fixedly provided in the middle of the left end of the bottom plate (1). The telescopic end of the first electric push rod (3) is located in the sliding groove (2) and connected to the load-bearing adjustment component (4).

5. The high-precision butter block cutting device according to claim 1, characterized in that: A limiting vertical plate (5) is fixed to the upper left of the base plate (1), and the right walls of the bracket (7) and the limiting vertical plate (5) on the left side are on the same vertical plane.

6. The high-precision butter block cutting device according to claim 1, characterized in that: The distance between the right wall of the support (7) on the left and the leftmost blade (93) and the distance between the multiple blades (93) are always equal.

7. The high-precision butter block cutting device according to claim 1, characterized in that: A horizontal bar (13) is fixed between the tops of the two supports (7). A scale mark (14) is provided on the left front outer wall of the horizontal bar (13). A pointed rod (12) is fixed on the rear upper part of the connecting block (11). The top of the pointed rod (12) is located directly in front of the scale mark (14).

8. The high-precision butter block cutting device according to claim 1, characterized in that: The front outer walls of the two supports (7) are threaded with positioning bolts (15) for positioning the adjusting rod (10).

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