Efficient UV plate making machine plate making structure

By designing components such as an operating table, motor, lead screw, and moving seat on the UV imposition machine, and combining them with a distance sensor and an adjustable-height UV lamp, the problems of poor accuracy and effect during die replacement were solved, achieving efficient imposition and ink curing effects and improving production efficiency.

CN224311423UActive Publication Date: 2026-06-02HUIZHOU LANSI PRECISION OPTICAL TECH CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
HUIZHOU LANSI PRECISION OPTICAL TECH CO LTD
Filing Date
2025-07-06
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing UV panelizing machines suffer from poor panelizing effect and accuracy when replacing the die head, affecting processing quality and efficiency.

Method used

An efficient UV imposition machine imposition structure was designed, including components such as an operating table, a first motor, a lead screw, a moving base, a slide rail, a guide rail slider, a limit groove, a limit strip, a clamping plate, an imposition die head, and a UV lamp. The die head position is monitored by a distance sensor, and with the help of an adjustable height UV lamp and a buffer device, the accuracy of die head replacement and the ink curing effect are improved.

Benefits of technology

It improves the accuracy of the printing press when changing the die head and the ink curing efficiency, thereby increasing production efficiency and printing quality.

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Abstract

The utility model discloses a kind of efficient UV layout machine layout structure, including operation platform, first motor and screw rod, screw rod is threadedly connected with moving seat, recess is set in the opposite side of two moving seats, fixedly connected with slide rail between two moving seats, slide rail is slidably connected with guide rail sliding block, two sides of guide rail sliding block that mutually are far away are all set with limit slot, limit slot is contacted with limit strip, limit strip is fixedly connected with clamping plate, clamping plate bottom end is fixedly connected with layout die head, guide rail sliding block both sides are all sleeved with link sleeve, link sleeve upper end is threadedly connected with positioning rod, the end of positioning rod and guide rail sliding block upper end contact, the utility model can disassemble moving link sleeve by disassembling positioning rod, under the action of limit slot and limit strip, layout die head can be disassembled and replaced, then the moving accuracy of guide rail sliding block is improved using distance sensor, and cooperate with height-adjustable ultraviolet lamp tube, the solidification effect of ink can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of UV imposition machine technology, specifically to an efficient UV imposition machine imposition structure. Background Technology

[0002] UV panelizing machines, also known as panel assembly machines, are mainly used to splice small-area master plates into large-area templates. Their main purpose is to hide the splicing gaps as much as possible, so that the spliced ​​template looks more like a large plate that has been photolithographically printed as a whole. This equipment plays a key role in the manufacturing of micro and nano textures, especially in the splicing and expansion of large-area decorative textures.

[0003] Currently, UV panelizing machine dies have shortcomings in terms of panelizing accuracy, UV curing efficiency, and ease of operation, which affect the quality of panelizing and production efficiency. In order to meet the needs and processing requirements of different customers, panelizing machines are usually designed with different models of dies, which can be replaced to adapt to processing requirements. However, different dies have different sizes, which affect the panelizing effect and accuracy.

[0004] Therefore, a high-efficiency UV panelization machine panelization structure is proposed to solve the problem of poor panelization effect and accuracy when the panelization machine changes the die head. Utility Model Content

[0005] The technical problem this invention aims to solve is the poor imposition effect and accuracy of the imposition machine when replacing the die head. Therefore, it proposes an efficient imposition structure for a UV imposition machine.

[0006] The technical solution adopted by this utility model to solve the technical problem is: a high-efficiency UV imposition machine imposition structure, including an operating table, a first motor and a lead screw. A movable seat is threaded onto the lead screw. Recesses are formed on opposite sides of the two movable seats. A slide rail is fixedly connected between the two movable seats. A guide rail slider is slidably connected to the slide rail. Limit grooves are formed on opposite sides of the guide rail slider. Limit strips contact the limit grooves. Clamping plates are fixedly connected to the limit strips. Imposition die heads are fixedly connected to the bottom of the clamping plates. The guide rail slider has... A connecting sleeve is fitted with a positioning rod threaded to its upper end. The end of the positioning rod contacts the upper end of the guide rail slider. An auxiliary sleeve is fixedly connected to one side of the connecting sleeve. A baffle is provided on the bottom side of the auxiliary sleeve and the connecting sleeve. Ultraviolet lamps are evenly fixedly connected inside the baffle. The ultraviolet lamps are connected in series with an external power supply through wires. A first distance sensor is fixedly connected to the movable seat in the recess. The first distance sensor corresponds to one side of the connecting sleeve. A fixed frame is fixedly connected to one side of the operating table. A second distance sensor is fixedly connected to one side of the fixed frame.

[0007] As a preferred technical solution of this utility model, the bottom end of the auxiliary sleeve and the connecting sleeve is fixedly connected to a limiting sleeve, the bottom end of the limiting sleeve is inserted with an extension rod, the bottom end of the limiting sleeve is threaded with a pressure rod, the end of the pressure rod is inserted with an extension rod, and the bottom end of the extension rod is fixedly connected to the baffle frame. By setting the limiting sleeve and the extension rod in conjunction with the pressure rod, the height of the baffle frame and the ultraviolet lamp tube can be adjusted.

[0008] As a preferred technical solution of this utility model, a slider is rotatably embedded in the auxiliary sleeve, and the slider contacts the slide rail. By setting the slider, auxiliary support for the connecting sleeve can be provided, and friction between the auxiliary sleeve and the slide rail can be reduced.

[0009] As a preferred technical solution of this utility model, a buffer rod is provided on one side of the slide rail. The buffer rod is fixedly connected to the upper side of the movable seat and corresponds to the connecting sleeve. By providing the buffer rod, equipment damage caused by collision can be reduced.

[0010] As a preferred technical solution of this utility model, screws are threaded to the four mutually distant sides of the baffle frame, and a cover plate is threaded to the bottom of the screw. There are four cover plates, and the four cover plates are in contact with each other. Anti-ultraviolet coated glass is fixedly connected to the cover plates and the inner side of the baffle frame. By setting reflective glass, the irradiation effect of ultraviolet lamps can be increased.

[0011] This utility model has the following advantages: the movable connecting sleeve can be disassembled by removing the positioning rod, and the panel mold head can be disassembled and replaced under the action of the limiting groove and the limiting strip. Then, the moving accuracy of the guide rail slider is improved by using a distance sensor, and the curing effect of the ink can be improved by using an adjustable ultraviolet lamp. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of a preferred embodiment of the UV imposition machine imposition structure.

[0013] Figure 2 This is a side view of the guide rail slider structure of a high-efficiency UV imposition machine imposition structure according to a preferred embodiment of the present invention.

[0014] Figure 3 This is a side sectional view of the connecting sleeve of a high-efficiency UV imposition machine imposition structure according to a preferred embodiment of the present invention.

[0015] Figure 4 This is a side sectional view of the frame of a high-efficiency UV imposition machine imposition structure according to a preferred embodiment of the present invention.

[0016] Explanation of reference numerals in the attached drawings: 1. Operating table; 2. Lead screw; 3. Moving seat; 4. Slide rail; 5. Guide rail slider; 6. Limiting groove; 7. Limiting strip; 8. Clamping plate; 9. Assembly mold head; 10. Connecting sleeve; 11. Positioning rod; 12. Auxiliary sleeve; 13. Baffle frame; 14. Ultraviolet lamp tube; 15. First distance sensor; 16. Second distance sensor; 17. Limiting sleeve; 18. Extension rod; 19. Pressure rod; 20. Sliding ball; 21. Buffer rod; 22. Screw; 23. Cover plate. Detailed Implementation

[0017] The present invention will be further described below with reference to the accompanying drawings.

[0018] Please refer to the following: Figure 1-4 The diagram illustrates a high-efficiency UV imposition machine structure, comprising an operating table 1, a first motor, and a lead screw 2. The first motor drives the lead screw 2 to rotate, causing the movable seat 3 to move laterally. Simultaneously, the guide rail slider 5 (with a built-in motor and drive unit) can move laterally on the slide rail 4. The movable seat 3 is threaded onto the lead screw 2. Recesses are provided on opposite sides of the two movable seats 3. The slide rail 4 is fixedly connected between the two movable seats 3. The guide rail slider 5 is slidably connected to the slide rail 4. Limiting grooves 6 are provided on opposite sides of the guide rail slider 5. Limiting strips 7 contact the limiting grooves 6. The limiting strips 7 contact the limiting grooves 6. The connecting sleeve 10 limits the limiting strips 7 and the clamping plate 8. Under the action of the positioning rod 11, it can easily clamp different imposition die heads 9. The clamping plate 8 is fixedly connected to the limiting strip 7. The bottom end of the clamping plate 8 is fixedly connected to the imposition die head 9. The guide rail slider 5 has... A connecting sleeve 10 is fitted, and a positioning rod 11 is threadedly connected to the upper end of the connecting sleeve 10. The end of the positioning rod 11 contacts the upper end of the guide rail slider 5. An auxiliary sleeve 12 is fixedly connected to one side of the connecting sleeve 10. A baffle 13 is provided on the bottom side of the auxiliary sleeve 12 and the connecting sleeve 10. Ultraviolet lamps 14 are evenly fixedly connected inside the baffle 13. The ultraviolet lamps 14 are connected in series with an external power supply through wires. By setting the ultraviolet lamps 14, the effect of mobile curing ink can be provided when the guide rail slider 5 moves. A first distance sensor 15 is fixedly connected to the moving seat 3 located in the recess. The first distance sensor 15 corresponds to one side of the auxiliary sleeve 12. A fixed frame is fixedly connected to one side of the operating table 1. A second distance sensor 16 is fixedly connected to one side of the fixed frame. The position of the panel head 9 can be monitored through the first distance sensor 15 and the second distance sensor 16, thereby improving the accuracy of the movement of the panel head 9.

[0019] Among them, the auxiliary sleeve 12 is fixedly connected to the bottom of the connecting sleeve 10 with a limiting sleeve 17. An extension rod 18 is inserted into the bottom of the limiting sleeve 17, and a pressure rod 19 is threadedly connected to the bottom of the limiting sleeve 17. The end of the pressure rod 19 is inserted into the extension rod 18, and the bottom of the extension rod 18 is fixedly connected to the baffle frame 13. By setting the extension rod 18 and limiting it with the pressure rod 19 after the extension rod 18 extends to a certain distance, it is easy to provide a suitable distance and improve the ink curing effect.

[0020] The auxiliary sleeve 12 has a rotating ball 20 embedded inside it. The ball 20 contacts the slide rail 4. By setting the ball 20, the friction between the auxiliary sleeve 12 and the slide rail 4 is reduced.

[0021] Among them, a buffer rod 21 is provided on one side of the slide rail 4. The buffer rod 21 is fixedly connected to the upper side of the movable seat 3 and corresponds to the connecting sleeve 10. By providing the buffer rod 21, a buffer can be provided when the movable seat 3 contacts the connecting sleeve 10.

[0022] Among them, the four sides of the baffle frame 13 that are far apart from each other are threaded with screws 22, and the bottom end of the screws 22 is threaded with a shield 23. There are four shields 23 and they are in contact with each other. The shields 23 and the inner side of the baffle frame 13 are fixedly connected with anti-ultraviolet coated glass. By setting the reflective glass and the shields 23, the irradiation effect of ultraviolet light can be improved, and the ink curing effect can be improved.

[0023] Working principle: Select the appropriate panel head 9 according to the required scenario, then connect the limiting strip 7 to the limiting groove 6, and move relative to each other with two opposing connecting sleeves 10. Then connect the upper side of the guide rail slider 5 through the positioning rod 11 to limit the clamping plate 8, and make the baffle frame 13 located on both sides of the panel head 9. Then adjust the extension distance of the extension rod 18 and limit it with the pressure rod 19. Start the first motor to rotate with the lead screw 2, which can cause the moving seat 3 to move. Then the guide rail slider 5 moves on the slide rail 4 through the motor drive, and the panel head 9 realizes mobile spraying. At the same time, the ultraviolet lamp tube 14 is used to irradiate the ultraviolet lamp to quickly and efficiently cure the sprayed ink.

[0024] The above are merely preferred embodiments of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model.

[0025] All other parts of this utility model that are not described in detail belong to the prior art, and therefore will not be described in detail here.

[0026] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and are not intended to limit it. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some or all of the technical features therein. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of this utility model.

Claims

1. A high-efficiency UV imposition machine imposition structure, comprising an operating table (1), a first motor, and a lead screw (2), characterized in that, The lead screw (2) is threaded with a movable seat (3). Each of the two movable seats (3) has a recess on one opposite side. A slide rail (4) is fixedly connected between the two movable seats (3). A guide rail slider (5) is slidably connected to the slide rail (4). Limit grooves (6) are provided on both opposite sides of the guide rail slider (5). Limiting strips (7) contact the limiting grooves (6). A clamping plate (8) is fixedly connected to the limiting strips (7). A panel mold head (9) is fixedly connected to the bottom end of the clamping plate (8). Connecting sleeves (10) are fitted on both sides of the guide rail slider (5). A positioning rod (11) is threadedly connected to the upper end of the connecting sleeves (10). The end of the positioning rod (11) contacts the upper end of the guide rail slider (5). An auxiliary sleeve (12) is fixedly connected to one side of the connecting sleeve (10). A baffle (13) is provided on the bottom side of the auxiliary sleeve (12) and the connecting sleeve (10). Ultraviolet lamps (14) are evenly fixedly connected inside the baffle (13). The ultraviolet lamps (14) are connected to an external power source in series through wires. A first distance sensor (15) is fixedly connected to the movable seat (3) in the recess. The first distance sensor (15) corresponds to one side of the connecting sleeve (10). A fixed frame is fixedly connected to one side of the operating table (1). A second distance sensor (16) is fixedly connected to one side of the fixed frame.

2. The efficient UV imposition machine imposition structure as described in claim 1, characterized in that, The auxiliary sleeve (12) is fixedly connected to the bottom end of the connecting sleeve (10) with a limiting sleeve (17). An extension rod (18) is inserted into the bottom end of the limiting sleeve (17). A pressure rod (19) is threaded into the bottom end of the limiting sleeve (17). An extension rod (18) is inserted into the end of the pressure rod (19). The bottom end of the extension rod (18) is fixedly connected to the baffle frame (13).

3. The efficient UV imposition machine imposition structure as described in claim 2, characterized in that, The auxiliary sleeve (12) is fitted with a sliding ball (20) that rotates inside the sleeve and contacts the slide rail (4).

4. The efficient UV imposition machine imposition structure as described in claim 3, characterized in that, A buffer rod (21) is provided on one side of the slide rail (4). The buffer rod (21) is fixedly connected to the upper side of the movable seat (3) and corresponds to the connecting sleeve (10).

5. The efficient UV imposition machine imposition structure as described in claim 2, characterized in that, The four sides of the baffle (13) that are far apart from each other are threaded with screws (22), and the bottom end of the screws (22) is threaded with a cover plate (23). There are four cover plates (23) that are in contact with each other. The cover plates (23) and the inner side of the baffle (13) are all fixedly connected with anti-ultraviolet coated glass.