A kind of electronic glue disc production is with corner waste removing device

By integrating a dust cover, a dust concentration sensor, and a scrap removal device with a negative pressure dust collection system, the dust pollution problem was solved, achieving efficient dust filtration and real-time monitoring, and improving the working environment for electronic disc production.

CN224373611UActive Publication Date: 2026-06-19惠州市奇盛科技有限公司
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
惠州市奇盛科技有限公司
Filing Date
2025-04-29
Publication Date
2026-06-19

AI Technical Summary

Technical Problem

In the traditional production process of electronic rubber discs, the dust generated during grinding pollutes the environment and cannot be monitored and controlled in real time, affecting the health of operators and equipment.

Method used

A scrap removal device integrating a dust cover, dust concentration sensor, dust collection box, and negative pressure dust collection system was designed. Through closed-space grinding, real-time dust monitoring, and dynamic dust removal, it achieves efficient dust filtration and control.

Benefits of technology

It significantly reduces dust diffusion rate, improves the working environment, enables real-time monitoring and dynamic control of dust concentration, and ensures operational safety and equipment cleanliness.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to electronic glue disc production technical field especially relates to a kind of leftover material removing device for electronic glue disc production, including bottom plate, the top of bottom plate is fixedly installed with support column, the outer wall of support column is fixedly connected with bearing plate, the top of bearing plate is fixedly connected with dust cover bottom disc, the inner wall of dust cover bottom disc is rotatably connected with threaded rod, the outer wall of threaded rod is equipped with placing tray, the top of placing tray is equipped with glue disc main body, the recess of glue disc main body is rotatably connected with polishing block, the top of dust cover bottom disc is fixedly connected with dust cover, the inner wall of dust cover is fixedly connected with several dust concentration sensors, the inner wall of dust cover is fixedly connected with dust suction box, dust cover and dust cover bottom disc form airtight polishing space by the dust cover of the equipment setting, in combination with induced draft fan, dust suction box, dust suction pipe and cloth bag dust collector's negative pressure dust suction system, dust generated by polishing is directly sucked and filtered, dust diffusion rate is reduced by more than 90%, and working environment is significantly improved.
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Description

Technical Field

[0001] This utility model relates to the field of electronic glue tray production technology, and in particular to a scrap removal device for electronic glue tray production. Background Technology

[0002] Electronic tape is a disc-shaped plastic product used for loading and winding carrier tape. It usually has an annular groove on its side to hold the carrier tape. During the production process, after compression molding or injection molding, burrs and other scraps may remain inside the groove. These need to be removed to ensure that the surface of the carrier tape is free of scratches and damage. This is to ensure that the carrier tape remains flat and stable during transportation and storage, and to prevent components from falling off or being damaged.

[0003] The working principle of the scrap removal device for electronic plastic tray production: The plastic tray body is vertically installed through the support column. The motor rod drives the plastic tray to rotate in the grinding bracket. The grinding block on the grinding bracket is elastically stretched by the spring rod and nested in the groove on the side of the plastic tray body. The motor rod controls the plastic tray body to rotate in the grinding bracket, and the grinding block removes the plastic burrs remaining in the groove.

[0004] In the production process of electronic rubber trays, after the trays are formed, there are often burrs or excess scraps on their edges, which need to be removed by grinding equipment. The dust generated during the grinding process of traditional grinding equipment is directly diffused into the environment, affecting the health of operators and polluting the equipment. Moreover, it is impossible to dynamically remove dust based on the dust concentration. Therefore, there is an urgent need for a cleaning device that integrates automatic dust removal and real-time monitoring. Utility Model Content

[0005] (a) Technical problems to be solved

[0006] To address the shortcomings of existing technologies, this utility model provides a scrap removal device for electronic glue tray production, which solves the technical problems mentioned in the background art.

[0007] (II) Technical Solution

[0008] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a scrap removal device for electronic glue tray production, comprising a base plate, a support column fixedly installed on the top of the base plate, a bearing plate fixedly connected to the outer wall of the support column, a dust cover chassis fixedly connected to the top of the bearing plate, a threaded rod rotatably connected to the inner wall of the dust cover chassis, a placement tray sleeved on the outer wall of the threaded rod, a glue tray body on the top of the placement tray, a grinding block in the groove of the glue tray body, a dust cover fixedly connected to the top of the dust cover chassis, a plurality of dust concentration sensors fixedly connected to the inner wall of the dust cover, and a dust collection box fixedly connected to the inner wall of the dust cover.

[0009] To solve the above technical problems, the present invention provides the following technical solution: a horizontal fixing plate is fixedly connected to the outer wall of the support column, and two fixing buckles are fixedly connected to the outer wall of the horizontal fixing plate, and a support insert is fixedly connected between the two fixing buckles.

[0010] To solve the above technical problems, the present invention provides the following technical solution: the top of the support column is fixedly connected to the bottom of the dust cover chassis, a rotating rod is rotatably connected to the inner wall of the support column, and the end of the rotating rod away from the support column is fixedly connected to one end of the threaded rod.

[0011] To solve the above-mentioned technical problems, the present invention provides the following technical solution: a nut is threadedly connected to the outer wall of the threaded rod, a drive motor is fixedly connected to the end of the rotating rod away from the threaded rod, and a dust cover fixing ring is fixedly connected to the outer wall of the dust cover.

[0012] To solve the above technical problems, the present invention provides the following technical solution: the top of the dust cover chassis is provided with several threaded holes, the inner wall of the threaded holes is threaded with several bolts, and the outer surface of the dust collection box is connected to a dust collection pipe.

[0013] To solve the above-mentioned technical problems, the present invention provides the following technical solution: the end of the suction pipe away from the dust collection box is connected to a bag filter, the outer surface of the bag filter is connected to an exhaust pipe, and the end of the exhaust pipe away from the bag filter is connected to an exhaust fan.

[0014] To solve the above technical problems, the present invention provides the following technical solution: a mounting base is fixedly connected to the top of the support column, a telescopic cylinder is fixedly installed on the outer wall of the mounting base, and a connecting block is fixedly connected to the output end of the telescopic cylinder.

[0015] To solve the above technical problems, the present invention provides the following technical solution: an arc-shaped mounting component is fixedly connected to the side of the connecting block away from the telescopic cylinder, and the side of the arc-shaped mounting component away from the connecting block is fixedly connected to the side of the grinding block away from the rubber disc body.

[0016] To solve the above technical problems, the present invention provides the following technical solution: an installation block is fixedly connected to the outer wall of the arc-shaped mounting component, and a spring pull rod is fixedly connected to the side of the installation block away from the arc-shaped mounting component.

[0017] The beneficial effects of this utility model are:

[0018] 1. The dust cover and dust cover chassis of this equipment form a closed grinding space. Combined with the negative pressure dust collection system of the exhaust fan, dust collection box, dust collection pipe and bag dust collector, the dust generated during grinding is directly sucked and filtered, reducing the dust diffusion rate by more than 90% and significantly improving the working environment.

[0019] 2. The dust concentration sensor installed in the device monitors the dust concentration inside the dust cover in real time. When the dust concentration inside the dust cover exceeds the threshold, the controller controls the induced draft fan to start working. The induced draft fan sucks the dust into the bag filter through the suction pipe and the suction box, thereby realizing dynamic dust control. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0021] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0022] Figure 2 This is a schematic diagram of the support column structure of this utility model.

[0023] Figure 3 This is a schematic diagram of the electronic disc structure of this utility model.

[0024] Figure 4 This is a schematic diagram of the placement tray structure of this utility model.

[0025] Figure 5 This is a schematic diagram of the grinding block structure of this utility model.

[0026] In the diagram: 1. Base plate; 2. Exhaust fan; 3. Exhaust duct; 4. Baghouse dust collector; 5. Suction pipe; 6. Suction box; 7. Dust cover; 8. Rubber tray body; 9. Dust concentration sensor; 10. Bolt; 11. Horizontal fixing plate; 12. Support column; 13. Fixing buckle; 14. Support insert; 15. Bearing plate; 16. Dust cover fixing ring; 17. Threaded rod; 18. Nut; 19. Dust cover base; 20. Threaded hole; 21. Placement tray; 22. Connecting block; 23. Arc-shaped mounting piece; 24. Spring rod; 25. Grinding block. Detailed Implementation

[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0028] Example 1

[0029] Reference Figure 1-5This is the first embodiment of the present invention, which provides a scrap removal device for electronic glue tray production. The device is equipped with a controller and includes a base plate 1. A support column 12 is fixedly installed on the top of the base plate 1. A bearing plate 15 is fixedly connected to the outer wall of the support column 12. A dust cover base 19 is fixedly connected to the top of the bearing plate 15. A threaded rod 17 is rotatably connected to the inner wall of the dust cover base 19. A placement plate 21 is sleeved on the outer wall of the threaded rod 17. A glue tray body 8 is provided on the top of the placement plate 21. A grinding block 25 is provided in the groove of the glue tray body 8.

[0030] A dust cover 7 is fixedly connected to the top of the dust cover chassis 19. Several dust concentration sensors 9 are fixedly connected to the inner wall of the dust cover 7 to monitor the dust concentration in real time and feed it back to the controller. A dust collection box 6 is fixedly connected to the inner wall of the dust cover 7. A horizontal fixing plate 11 is fixedly connected to the outer wall of the support column 12. Two fixing buckles 13 are fixedly connected to the outer wall of the horizontal fixing plate 11. A support plug 14 is fixedly connected between the two fixing buckles 13. The top of the support plug 14 is fixedly connected to the bottom of the dust cover chassis 19. A rotating rod is rotatably connected to the inner wall of the support plug 14. The end of the rotating rod away from the support plug 14 is fixedly connected to one end of the threaded rod 17.

[0031] Example 2

[0032] Reference Figure 1-5 This is the second embodiment of the present invention. The difference between this embodiment and the first embodiment is that: a nut 18 is threadedly connected to the outer wall of the threaded rod 17; a drive motor is fixedly connected to the end of the rotating rod away from the threaded rod 17; a dust cover fixing ring 16 is fixedly connected to the outer wall of the dust cover 7; a plurality of threaded holes 20 are opened on the top of the dust cover base 19; a plurality of bolts 10 are threadedly connected to the inner wall of the threaded holes 20; a dust suction pipe 5 is connected to the outer surface of the dust collection box 6; a bag dust collector 4 is connected to the end of the dust suction pipe 5 away from the dust collection box 6; an exhaust pipe 3 is connected to the outer surface of the bag dust collector 4; and an exhaust fan 2 is connected to the end of the exhaust pipe 3 away from the bag dust collector 4.

[0033] A mounting base is fixedly connected to the top of the support column 12. A telescopic cylinder is fixedly installed on the outer wall of the mounting base. A connecting block 22 is fixedly connected to the output end of the telescopic cylinder. An arc-shaped mounting piece 23 is fixedly connected to the side of the connecting block 22 away from the telescopic cylinder. The side of the arc-shaped mounting piece 23 away from the connecting block 22 is fixedly connected to the side of the grinding block 25 away from the rubber disc body 8. A mounting block is fixedly connected to the outer wall of the arc-shaped mounting piece 23. A spring pull rod 24 is fixedly connected to the side of the mounting block away from the arc-shaped mounting piece 23.

[0034] The remaining structure is the same as that in Example 1.

[0035] During use, the operator places the main body 8 of the plastic tray on the placement plate 21 and fixes the main body 8 of the plastic tray with the placement plate 21 using the nut 18. The dust cover 7 is fixed to the threaded hole 20 on the dust cover base 19 by the bolt 10. The telescopic cylinder is started to push the connecting block 22 to move, push the arc-shaped mounting part 23 to move, and push the grinding block 25 to move and nest it in the groove on the side of the main body 8 of the plastic tray under the elastic tension of the spring rod 24. The drive motor is started and the drive motor rotates continuously at a speed of 25 r / min. The main body 8 of the plastic tray rotates slowly with the placement plate 21, and the grinding block 25 continuously removes the plastic burrs remaining in the groove on the side of the main body 8 of the plastic tray.

[0036] During use, the trigger value of the dust concentration sensor 9 is preset. The grinding block 25 grinds the plastic burrs remaining in the groove on the side of the rubber disc body 8, thereby generating dust. The dust concentration sensor 9 monitors the dust concentration in the dust cover 7 in real time and feeds it back to the controller. When the dust concentration in the dust cover 7 exceeds the threshold, the controller controls the exhaust fan 2 to start working. The exhaust fan 2 sucks the dust into the bag filter 4 through the suction pipe 5 and the dust box 6 for filtration. After the dust is collected and filtered by the bag filter 4, clean air is discharged. After grinding is completed, the operator removes the bolt 10 to open the dust cover 7, and then removes the nut 18 to take out the ground rubber disc body 8.

[0037] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A scrap removal device for electronic adhesive tray production, characterized in that: Includes a base plate (1), on the top of which a support column (12) is fixedly installed, and a bearing plate (15) is fixedly connected to the outer wall of the support column (12). A dust cover chassis (19) is fixedly connected to the top of the bearing plate (15). A threaded rod (17) is rotatably connected to the inner wall of the dust cover chassis (19). A placement plate (21) is sleeved on the outer wall of the threaded rod (17). A rubber disc body (8) is provided on the top of the placement plate (21). A grinding block (25) is provided in the groove of the rubber disc body (8). A dust cover (7) is fixedly connected to the top of the dust cover chassis (19). Several dust concentration sensors (9) are fixedly connected to the inner wall of the dust cover (7). A dust collection box (6) is fixedly connected to the inner wall of the dust cover (7).

2. The scrap removal device for electronic glue tray production according to claim 1, characterized in that: The outer wall of the support column (12) is fixedly connected to a transverse fixing plate (11), and the outer wall of the transverse fixing plate (11) is fixedly connected to two fixing buckles (13), and a support insert (14) is fixedly connected between the two fixing buckles (13).

3. The scrap removal device for electronic glue tray production according to claim 2, characterized in that: The top of the support post (14) is fixedly connected to the bottom of the dust cover chassis (19), and a rotating rod is rotatably connected to the inner wall of the support post (14). The end of the rotating rod away from the support post (14) is fixedly connected to one end of the threaded rod (17).

4. The scrap removal device for electronic glue tray production according to claim 3, characterized in that: The outer wall of the threaded rod (17) is threaded with a nut (18), the end of the rotating rod away from the threaded rod (17) is fixedly connected with a drive motor, and the outer wall of the dust cover (7) is fixedly connected with a dust cover fixing ring (16).

5. The scrap removal device for electronic glue tray production according to claim 1, characterized in that: The top of the dust cover chassis (19) is provided with several threaded holes (20), and the inner wall of the threaded holes (20) is threaded with several bolts (10). The outer surface of the dust collection box (6) is connected to a dust collection pipe (5).

6. The scrap removal device for electronic glue tray production according to claim 5, characterized in that: The end of the suction pipe (5) away from the suction box (6) is connected to a bag filter (4), the outer surface of the bag filter (4) is connected to an exhaust pipe (3), and the end of the exhaust pipe (3) away from the bag filter (4) is connected to an exhaust fan (2).

7. The scrap removal device for electronic glue tray production according to claim 1, characterized in that: The top of the support column (12) is fixedly connected to a mounting base, and a telescopic cylinder is fixedly installed on the outer wall of the mounting base. The output end of the telescopic cylinder is fixedly connected to a connecting block (22).

8. The scrap removal device for electronic glue tray production according to claim 7, characterized in that: The connecting block (22) is fixedly connected to an arc-shaped mounting piece (23) on the side away from the telescopic cylinder. The side of the arc-shaped mounting piece (23) away from the connecting block (22) is fixedly connected to the side of the grinding block (25) away from the rubber disc body (8).

9. The scrap removal device for electronic glue tray production according to claim 8, characterized in that: An installation block is fixedly connected to the outer wall of the arc-shaped mounting component (23), and a spring rod (24) is fixedly connected to the side of the installation block away from the arc-shaped mounting component (23).