A polyester staple fiber carding machine with a feeding mechanism

Abstract

The utility model relates to the technical field of geotextile production, disclose a kind of polyester staple fibre carding machine with feeding mechanism, including machine body, the inside of left side of machine body top is provided with feeding roller, the left side of machine body top is provided for the feeding mechanism of the uniform feeding of polyester staple fibre is fed in upper material.The polyester staple fibre carding machine with feeding mechanism can control servo motor to start driving screw rod rotation during use, the screw rod rotation simultaneously utilizes the threaded sleeve of thread connection to drive movable seat to move back and forth, and can drive feeding box to move back and forth on the top of feeding roller, after polyester fibre material is introduced into the inside of feeding box, it can be driven to make fibre material uniformly exported downward on the top of feeding conveyor belt by the front and back of feeding box, polyester fibre is uniformly fed in upper material, improve carding processing effect, solve the problem that polyester fibre is not conveniently fed in upper material.

Description

Technical Field

[0001] This utility model relates to the field of geotextile production technology, specifically to a polyester staple fiber carding machine with a feeding mechanism. Background Technology

[0002] Geotextile is a permeable geosynthetic material made of synthetic fibers through needle punching or weaving processes. It has functions such as isolation, seepage prevention, filtration and reinforcement, and is widely used in civil engineering, water conservancy engineering, mining engineering and environmental engineering. When using some polyester fiber materials to produce geotextiles, in order to remove some impurities inside the fibers, improve the purity of the raw materials and the uniformity of the fibers, and at the same time adjust the fiber length and orientation, a polyester staple fiber carding machine is required.

[0003] However, in actual use, when polyester staple fiber carding machine is used, the fiber material tends to be concentrated in the internal carding components, which affects the carding effect of the fiber and is not convenient for uniform feeding of polyester fiber.

[0004] Now, a novel polyester staple fiber carding machine with a feeding mechanism is proposed to address the above-mentioned shortcomings. Utility Model Content

[0005] The purpose of this invention is to provide a polyester staple fiber carding machine with a feeding mechanism to solve the problem mentioned in the background art of inconvenience in uniformly feeding polyester fibers.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a polyester staple fiber carding machine with a feeding mechanism, comprising a machine body, wherein a feeding roller is provided inside the left side of the top of the machine body, and a feeding mechanism for uniformly feeding polyester staple fibers is provided on the left side of the top of the machine body.

[0007] The feeding mechanism includes a fixed frame, a guide rod, a feeding box, a movable seat, a threaded sleeve, a lead screw, a mounting platform, a slide, and a servo motor. The fixed frame is fixed to the left side of the top of the machine body, and the guide rod is fixed to the top of the inside of the fixed frame. The feeding box is provided at the top of the feeding roller. The mounting platform is provided to the right side of the feeding box, and the movable seat is provided at the top of the mounting platform. The lead screw is movably connected inside the mounting platform, and the threaded sleeve is threadedly connected to the outside of the lead screw. The servo motor is fixedly installed at the rear end of the mounting platform, and the slide is fixed to the left side of the feeding box.

[0008] As a further technical solution of this utility model, the top end of the threaded sleeve penetrates the interior of the top end of the mounting platform and is fixedly connected to the bottom end of the movable seat. The left side of the movable seat is fixedly connected to the right side of the feeding box. The output shaft of the servo motor is fixedly connected to the rear end of the lead screw.

[0009] As a further technical solution of this utility model, the guide rod passes through the interior of the slide block, and the feeding box is connected to the interior of the feeding roller.

[0010] As a further technical solution of this utility model, an extraction tube is fixed on the right side of the top of the machine body and the extraction tube is connected to the interior of the machine body. A housing is fixed on the right side of the bottom of the machine body and a side cover is installed and fixed at the rear end of the housing. A collection cylinder is provided at the rear end of the side cover. A negative pressure fan is fixed inside the front end of the housing and a corrugated hose is fixed at the rear end of the side cover.

[0011] As a further technical solution of this utility model, the rear end of the corrugated hose is fixedly connected to the front end of the extraction tube, and the extraction tube is connected to the inside of the collection cylinder through the corrugated hose.

[0012] As a further technical solution of this utility model, a slot is provided inside the top of the machine body, and a top cover is hinged to the right side of the top of the machine body. Locking rods are respectively provided at both ends of the top left side of the top of the top cover. An installation hole is provided on the left side of the bottom end of the slot, and the bottom end of the locking rod passes through the inside of the top cover and is rotatably connected in the installation hole.

[0013] As a further technical solution of this utility model, a viewing panel is fixed inside the top cover, and a handle is fixed at the middle position on the left side of the top of the top cover.

[0014] As a further technical solution of this utility model, a feeding conveyor belt is installed on the left side of the bottom of the machine body, a combing roller is installed in the middle of the machine body, a feeding roller is installed on the left side of the top of the feeding conveyor belt, a discharging roller is installed on the right side of the top of the feeding conveyor belt, a discharging conveyor belt is installed on the right side of the bottom of the machine body, and the right side of the discharging conveyor belt penetrates the interior of the right side of the machine body. Support legs are fixed at the four corners of the bottom of the machine body. A third drive motor is fixed on the left side of the rear end of the machine body, a second drive motor is fixed in the middle of the rear end of the machine body, and a first drive motor is fixed on the right side of the rear end of the machine body.

[0015] Compared with the prior art, the beneficial effects of this utility model are: the polyester staple fiber carding machine with feeding mechanism not only realizes the uniform feeding of polyester fibers and reduces the scattering of lint, but also makes it convenient to disassemble, repair and maintain the internal parts of the carding machine.

[0016] (1) By setting up an organic body, feeding roller, fixed frame, guide rod, feeding box, movable seat, threaded sleeve, screw, mounting table, slide and servo motor, the servo motor can be controlled to start and drive the screw to rotate during the use of the carding machine. At the same time, the screw can drive the movable seat to move back and forth using the threaded sleeve connected by the thread, and can also drive the feeding box to move back and forth on the top of the feeding roller. After the polyester fiber material is introduced into the inside of the feeding box, the back and forth drive of the feeding box can make the fiber material be evenly discharged downward at the front and back positions of the top of the feeding conveyor belt, so as to evenly feed the polyester fiber and improve the carding processing effect.

[0017] (2) By setting up an organic body, extraction pipe, machine casing, corrugated hose, side cover, collection cylinder and negative pressure fan, the fiber material is driven to the right by the feeding conveyor belt. The feeding roller, which is convenient to rotate counterclockwise, can guide the polyester fiber material onto the carding roller. After the carding treatment by the rotating carding roller, the processed fiber material can be discharged from the carding roller to the feeding conveyor belt by the counterclockwise rotating feeding roller. The feeding conveyor belt outputs to the right. At the same time, during the carding process, the negative pressure fan can be started to generate negative pressure. Then, the extraction pipe can be used to suck out some of the lint that is scattered inside the machine during the operation. It can also be transported into the collection cylinder by the extraction pipe and corrugated hose to reduce the lint pollution.

[0018] (3) By setting up an organic body, top cover, slot, mounting hole and locking rod, when the carding machine is in use, the two sets of locking rods on the left side of the top of the top cover are turned outward from the inside of the mounting hole. After the top cover is unlocked inside the slot, the top cover can be flipped to the left to open the inside of the carding machine, and the inside of the carding machine can be easily disassembled, repaired and maintained. Attached Figure Description

[0019] Figure 1 This is a frontal cross-sectional view of the present invention.

[0020] Figure 2 This is a top view of the structure of the body of this utility model;

[0021] Figure 3 This utility model Figure 1 Enlarged structural diagram at point A in the diagram;

[0022] Figure 4 This is a side view of the extraction tube structure of this utility model.

[0023] In the diagram: 1. Support leg; 2. Machine body; 3. Feeding conveyor belt; 4. Feeding roller; 5. Fixed frame; 6. Guide rod; 7. Feed box; 8. Movable seat; 9. Threaded sleeve; 10. Lead screw; 11. Mounting platform; 12. Top cover; 13. Combing roller; 14. Slot; 15. Extraction pipe; 16. Discharge roller; 17. Discharge conveyor belt; 18. Machine housing; 19. Slide seat; 20. Servo motor; 21. Mounting hole; 22. Locking rod; 23. Corrugated hose; 24. Side cover; 25. Collection cylinder; 26. Negative pressure fan; 27. Drive motor one; 28. Drive motor two; 29. ​​Drive motor three. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-4 This utility model provides an embodiment: a polyester staple fiber carding machine with a feeding mechanism, including a machine body 2, a feeding roller 4 is provided inside the left side of the top of the machine body 2, and a feeding mechanism for uniformly feeding polyester staple fibers is provided on the left side of the top of the machine body 2.

[0026] The feeding mechanism includes a fixed frame 5, a guide rod 6, a feeding box 7, a movable seat 8, a threaded sleeve 9, a lead screw 10, a mounting platform 11, a slide 19, and a servo motor 20. The fixed frame 5 is fixed on the left side of the top of the machine body 2, and the guide rod 6 is fixed on the top of the inside of the fixed frame 5. The feeding box 7 is set on the top of the feeding roller 4. The mounting platform 11 is set on the right side of the feeding box 7, and the movable seat 8 is set on the top of the mounting platform 11. The lead screw 10 is movably connected inside the mounting platform 11, and the threaded sleeve 9 is threadedly connected to the outside of the lead screw 10. The servo motor 20 is fixedly installed at the rear end of the mounting platform 11, and the slide 19 is fixed on the left side of the feeding box 7.

[0027] The top of the threaded sleeve 9 passes through the interior of the top of the mounting platform 11 and is fixedly connected to the bottom of the movable seat 8. The left side of the movable seat 8 is fixedly connected to the right side of the feed box 7. The output shaft of the servo motor 20 is fixedly connected to the rear end of the lead screw 10. The guide rod 6 passes through the interior of the slide 19. The feed box 7 is connected to the interior of the feeding roller 4.

[0028] Specifically, such as Figure 1 and Figure 2As shown, the servo motor 20 can be controlled to start and drive the lead screw 10 to rotate. When the lead screw 10 rotates, the threaded sleeve 9 connected by the thread can drive the movable seat 8 to move back and forth, and can also drive the feeding box 7 to move back and forth on the top of the feeding roller 4. After the polyester fiber material is introduced into the feeding box 7, the back and forth movement of the feeding box 7 can make the fiber material be evenly discharged downwards to the front and back positions of the top of the feeding conveyor belt 3, so as to evenly feed the polyester fiber.

[0029] An extraction tube 15 is fixed to the right side of the top of the body 2 and is connected to the interior of the body 2. A housing 18 is fixed to the right side of the bottom of the body 2 and a side cover 24 is fixed to the rear end of the housing 18. A collection cylinder 25 is provided at the rear end of the side cover 24. A negative pressure fan 26 is fixed inside the front end of the housing 18. A corrugated hose 23 is fixed to the rear end of the side cover 24. The rear end of the corrugated hose 23 is fixedly connected to the front end of the extraction tube 15. The extraction tube 15 is connected to the interior of the collection cylinder 25 through the corrugated hose 23.

[0030] Specifically, such as Figure 1 and Figure 3 As shown, during the combing process, the negative pressure fan 26 can be started to generate negative pressure, which can then be sucked out by the extraction pipe 15. This can remove some lint that has been scattered inside the machine body 2 during the operation. The lint can be transported into the collection cylinder 25 by the extraction pipe 15 and the corrugated hose 23, thus reducing the pollution caused by the lint.

[0031] The top of the body 2 has a slot 14 inside. The top cover 12 is hinged to the right side of the top of the body 2. Locking rods 22 are respectively provided at both ends of the top left side of the top cover 12. The bottom left side of the slot 14 has a mounting hole 21. The bottom end of the locking rod 22 passes through the inside of the top cover 12 and is rotatably connected in the mounting hole 21. A viewing plate is fixed inside the top cover 12. A handle is fixed at the middle position of the top left side of the top of the top cover 12.

[0032] Specifically, such as Figure 1 and Figure 4 As shown, the two sets of locking rods 22 on the left side of the top of the top cover 12 are screwed out from the inside of the mounting hole 21. After the top cover 12 is unlocked inside the slot 14, the top cover 12 can be flipped to the left to open the inside of the carding machine. The inside of the carding machine can be easily disassembled, inspected and maintained. The working status inside the carding machine can be checked using the internal viewing panel.

[0033] A feeding conveyor belt 3 is installed on the left side of the bottom inside the machine body 2. A combing roller 13 is installed in the middle position inside the machine body 2. A feeding roller 4 is installed on the left side of the top inside the feeding conveyor belt 3. A discharging roller 16 is installed on the right side of the top inside the feeding conveyor belt 3. A discharging conveyor belt 17 is installed on the right side of the bottom inside the machine body 2, and the right side of the discharging conveyor belt 17 passes through the inside of the right side of the machine body 2. Support legs 1 are fixed at the four corners of the bottom of the machine body 2. A drive motor 3 29 is installed and fixed on the left side of the rear end of the machine body 2. A drive motor 28 is installed and fixed in the middle position of the rear end of the machine body 2. A drive motor 1 27 is installed and fixed on the right side of the rear end of the machine body 2.

[0034] Working Principle: In use, the servo motor 20 drives the lead screw 10 to rotate. Simultaneously, the screw 10's rotation, via the threaded sleeve 9, drives the movable seat 8 to move back and forth, and also drives the feeding box 7 to move back and forth on top of the feeding roller 4. After the polyester fiber material is introduced into the feeding box 7, the back-and-forth movement of the feeding box 7 causes the fiber material to be evenly discharged downwards to the front and rear positions of the top of the feeding conveyor belt 3, ensuring uniform feeding of the polyester fiber. The fiber material is conveyed to the right by the feeding conveyor belt 3, and the counter-clockwise rotating feeding roller 4 guides the polyester fiber material onto the carding roller 13. After being carded by the rotating carding roller 13, the fiber material can then be further processed by the counter-clockwise rotation of the feeding roller 4. The clockwise rotating feed roller 16 guides the processed fiber material from the carding roller 13 onto the feed conveyor belt 17, which outputs it to the right. Simultaneously, during carding, the negative pressure fan 26 can be started to generate negative pressure, which can then be sucked out by the extraction pipe 15. This can remove some lint that has been scattered inside the machine body 2 during operation and collect it inside the collection cylinder 25. When using the carding machine, the two sets of locking rods 22 on the left side of the top of the top cover 12 are turned outward from the inside of the mounting hole 21. After unlocking the top cover 12 inside the slot 14, the top cover 12 can be flipped to the left to open the inside of the carding machine, allowing for quick disassembly, assembly, inspection, and maintenance.

[0035] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A polyester staple fiber carding machine having a feeding mechanism, comprising a machine body (2), characterized in that: The machine body (2) has a feeding roller (4) inside the top left side and a feeding mechanism for uniformly feeding polyester short fibers on the top left side of the machine body (2). The feeding mechanism includes a fixed frame (5), a guide rod (6), a feeding box (7), a movable seat (8), a threaded sleeve (9), a lead screw (10), a mounting platform (11), a slide (19), and a servo motor (20). The fixed frame (5) is fixed on the left side of the top of the machine body (2), and the guide rod (6) is fixed inside the top of the fixed frame (5). The feeding box (7) is provided at the top of the feeding roller (4). The mounting platform (11) is provided on the right side of the feeding box (7), and the movable seat (8) is provided at the top of the mounting platform (11). The lead screw (10) is movably connected inside the mounting platform (11), and the threaded sleeve (9) is threadedly connected to the outside of the lead screw (10). The servo motor (20) is fixedly installed at the rear end of the mounting platform (11), and the slide (19) is fixed on the left side of the feeding box (7).

2. A polyester staple fiber carding machine with a feeding mechanism according to claim 1, characterized in that: The top end of the threaded sleeve (9) passes through the interior of the top end of the mounting platform (11) and is fixedly connected to the bottom end of the movable seat (8). The left side of the movable seat (8) is fixedly connected to the right side of the feed box (7). The output shaft of the servo motor (20) is fixedly connected to the rear end of the lead screw (10).

3. A polyester staple fiber carding machine with a feeding mechanism according to claim 1, characterized in that: The guide rod (6) passes through the interior of the slide block (19), and the feed box (7) is connected to the interior of the feeding roller (4).

4. A polyester staple fiber carding machine with a feeding mechanism according to claim 1, characterized in that: An extraction tube (15) is fixed on the right side of the top of the body (2), and the extraction tube (15) is connected to the interior of the body (2). A housing (18) is fixed on the right side of the bottom of the body (2), and a side cover (24) is installed and fixed on the rear end of the housing (18). A collection cylinder (25) is provided at the rear end of the side cover (24). A negative pressure fan (26) is fixed inside the front end of the housing (18), and a corrugated hose (23) is fixed at the rear end of the side cover (24).

5. A polyester staple fiber carding machine with a feeding mechanism according to claim 4, characterized in that: The rear end of the corrugated hose (23) is fixedly connected to the front end of the extraction tube (15), and the extraction tube (15) is connected to the interior of the collection cylinder (25) through the corrugated hose (23).

6. A polyester staple fiber carding machine with a feeding mechanism according to claim 1, characterized in that: The top of the body (2) has a slot (14) inside. A top cover (12) is hinged to the right side of the top of the body (2). Locking rods (22) are respectively provided at both ends of the top left side of the top cover (12). A mounting hole (21) is provided on the left side of the bottom of the slot (14). The bottom end of the locking rod (22) passes through the inside of the top cover (12) and is rotatably connected in the mounting hole (21).

7. A polyester staple fiber carding machine with a feeding mechanism according to claim 6, characterized in that: A viewing panel is fixed inside the top cover (12), and a handle is fixed at the middle position on the left side of the top of the top cover (12).

8. A polyester staple fiber carding machine with a feeding mechanism according to claim 1, characterized in that: A feeding conveyor belt (3) is installed on the left side of the bottom of the machine body (2). A combing roller (13) is installed in the middle of the machine body (2). A feeding roller (4) is installed on the left side of the top of the feeding conveyor belt (3). A discharging roller (16) is installed on the right side of the top of the feeding conveyor belt (3). A discharging conveyor belt (17) is installed on the right side of the bottom of the machine body (2). The right side of the discharging conveyor belt (17) passes through the inside of the right side of the machine body (2). Support legs (1) are fixed at the four corners of the bottom of the machine body (2). A drive motor three (29) is fixed on the left side of the rear end of the machine body (2). A drive motor two (28) is fixed at the middle of the rear end of the machine body (2). A drive motor one (27) is fixed on the right side of the rear end of the machine body (2).

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