A winding device for an armoured cable

Abstract

The utility model belongs to cable armoring winding technical field, specifically speak to a kind of winding device for armoring cable, the box is provided with cleaning pillar, the cleaning pillar top is provided with cleaning transmission seat, the cleaning transmission seat is provided with no. The cleaning motor is installed on the no. Cleaning transmission roller with brush is rotatably arranged on the cleaning transmission seat;Cleaning motor drives the rotation of cleaning transmission roller with brush, cooperates with the cleaning driven roller of adjustable height above, can effectively remove the impurities on the surface of cable, ensure that the surface of cable is clean when armoring winding, improve the adhesion and connection stability of armoring layer and cable, the dust collecting cylinder of cleaning transmission roller both sides, after dust removal motor drives dust removal fan to run through pulley and transmission belt, dust and dirt generated during cleaning can be promptly sucked, keep working environment clean, prevent impurities secondary pollution cable or influence device other components operation.

Description

Technical Field

[0001] This utility model belongs to the field of cable armor winding technology, specifically a winding device for armored cables. Background Technology

[0002] A cable is an electrical or signal transmission device, usually composed of several or groups of conductors. Armoring refers to the fact that cables that need to withstand greater mechanical forces should have an armor layer, which is an outermost layer of metal protection to prevent the inner functional layer from being damaged during transportation and installation.

[0003] The specific design and structure of winding devices for armored cables may vary depending on the manufacturer and application requirements, but generally they include the following key components: a winding rotating component, a circular rotating support drive device, and a follower-type self-rotating limit device. The winding rotating component engages and rotates on the fixed engagement drive device, and is arranged in a notched annular shape. The inner circumferential wall has an inner engagement groove, and the outer circumferential wall has an outer engagement groove. The outer wall is equipped with a winding tape placement column for placing and winding the armored steel tape. The circular rotating support drive device is arranged in a ring at uniform intervals on the upper wall of the operating platform, and includes a support fixed plate, a rotating shaft, a support rotating shaft, and a rotary motor, used to support and drive the cable rotation. The follower-type self-rotating limit device is also arranged in a ring at uniform intervals on the upper wall of the operating platform, and consists of a support column and a follower-type limit column, which plays a role in limiting and assisting the rotation of the cable.

[0004] Currently available winding devices for armored cables can cause poor adhesion between the armor layer and the cable if impurities are present on the cable surface during the armoring process, affecting connection stability. Moreover, existing winding devices for armored cables can generally only armor cables of a certain diameter; cables that are too large or too small cannot be armored. Utility Model Content

[0005] To overcome the shortcomings of existing technology and address the problems of existing equipment, this utility model proposes a winding device for armored cables.

[0006] The technical solution adopted by this utility model to solve its technical problem is a winding device for armored cables, including a housing, a cleaning support column is provided inside the housing, a cleaning transmission seat is provided at the top of the cleaning support column, a second motor bracket is provided on the cleaning transmission seat, a cleaning motor is installed on the second motor bracket, a cleaning transmission roller with a brush is rotatably provided on the cleaning transmission seat, the output end of the cleaning motor is fixedly connected to the rotating shaft of the cleaning transmission roller, a threaded hole is opened on the housing above the cleaning transmission roller, a second adjusting bolt is rotatably provided in the threaded hole, a second mounting plate is rotatably provided at the bottom end of the second adjusting bolt, a cleaning driven seat is provided at the bottom end of the second mounting plate, a cleaning driven roller with a brush is rotatably provided on the cleaning driven seat; dust collection cylinders are provided on the housings on both sides of the cleaning transmission roller, a dust removal fan is rotatably provided in the dust collection cylinders, a third motor bracket is provided on the sides of the two dust collection cylinders, a dust removal motor is provided on the third motor bracket, a pulley is provided at the output end of the dust removal motor and the rotating shaft of the dust removal fan, and a transmission belt is sleeved on the two pulleys.

[0007] Preferably, a No. 1 support column is provided at each of the front and rear ends of the housing. A No. 1 cable drive seat is provided on each of the two No. 1 support columns. A No. 1 motor bracket is provided on each of the two No. 1 cable drive seats. A drive motor is provided on each of the two No. 1 motor brackets. A cable drive roller is rotatably provided on each of the two No. 1 cable drive seats. The output ends of the two drive motors are respectively connected to a cable drive roller. A threaded hole is opened on the housing at the top of the two cable drive rollers. Two adjusting bolts are rotatably provided in the threaded hole. A mounting plate is rotatably provided at the bottom of the two adjusting bolts. A cable driven seat is provided at the bottom of the mounting plate. A cable driven roller is provided on the cable driven seat. The No. 1 support columns and related components at the front and rear of the housing, the drive motor driving the cable drive roller, and the adjustable height cable driven roller can stably transport the cable, ensure the positional accuracy and running stability of the cable during the winding process, and facilitate the uniform winding of the subsequent armor.

[0008] Preferably, a sealing door is hinged to the housing, and a switch handle is provided on the sealing door. Mounting seats are provided on the three inner walls of the housing behind the sealing door. A circular winding plate is provided inside the housing, and a circular sliding groove is provided on the circular winding plate. The circular winding plate is rotatably mounted on the three mounting seats through the circular sliding groove. The sealing door design can prevent external dust from entering the device, protect the components inside the device, and ensure that the winding operation is carried out in a relatively closed and stable environment.

[0009] Preferably, the circular winding plate has transmission teeth on its circumference, and a No. 4 motor bracket is provided on the mounting base on the upper wall of the housing. A winding motor is provided on the No. 4 motor bracket, and a winding gear is rotatably provided inside the mounting base. The output end of the winding motor is fixedly connected to the winding gear, and the winding gear meshes with the transmission teeth on the circumference of the circular winding plate. The circular winding plate rotates on the mounting base through a circular groove. With the winding motor meshing with the transmission teeth on the circumference of the circular winding plate, precise rotational motion can be achieved, ensuring that the armor material is wound evenly and stably on the cable, thereby improving the quality of the armored cable.

[0010] Preferably, the circular winding plate is provided with six fixing plates, and steel coil frames are mounted on the six fixing plates by fixing bolts. Six winding tubes are provided on the circular winding plate corresponding to the six fixing plates, and through holes for cable entry and exit are provided on the circular winding plate between the six fixing plates. The six fixing plates and steel coil frames on the circular winding plate are used to fix the armor material rolls, which facilitates installation and replacement. The six winding tubes provide guidance for the armor material, making it more smoothly wound on the cable. The through holes between the fixing plates facilitate the entry and exit of the cable, and the running path of the cable in the device is reasonably planned.

[0011] Preferably, the cleaning motor, dust removal motor, transmission motor, and winding motor are all electrically connected to an external power source. This connection facilitates unified control and allows for flexible adjustment of the operating parameters of each motor according to different cable specifications and winding process requirements, thereby achieving automated and efficient operation of the entire winding device.

[0012] The advantages of this utility model are: the cleaning motor drives the cleaning transmission roller with a brush to rotate, which cooperates with the cleaning driven roller with adjustable height above, effectively removing impurities from the cable surface, ensuring the cable surface is clean when the armor is wrapped, improving the fit and connection stability between the armor layer and the cable, and the dust collection cylinders on both sides of the cleaning transmission roller can promptly suck away the dust and debris generated during cleaning after the dust removal motor drives the dust removal fan through the pulley and transmission belt, keeping the working environment clean and preventing impurities from secondary contaminating the cable or affecting the operation of other components of the device.

[0013] The heights of the cable driven roller 10 and the cleaning driven roller 25 can be adjusted using adjusting bolts 7 and 22 to accommodate cables of different diameters, ensuring cable stability during transmission and guaranteeing effective cable cleaning. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall cross-sectional structure;

[0016] Figure 2 This is a schematic diagram of the overall structure;

[0017] Figure 3 This is a schematic diagram of the winding device from a first-person perspective.

[0018] Figure 4 This is a schematic diagram of the second-view winding device structure;

[0019] Figure 5 This is a schematic diagram of the cleaning device structure;

[0020] In the diagram: 1. Housing; 2. Support column No. 1; 3. Cable drive seat No. 1; 4. Cable drive roller; 5. Motor bracket No. 1; 6. Drive motor; 7. Adjusting bolt No. 1; 8. Mounting plate No. 1; 9. Cable driven seat; 10. Cable driven roller; 11. Dust collection cylinder; 12. Dust removal fan; 13. Pulley; 14. Dust removal motor; 15. Drive belt; 16. Motor bracket No. 3; 17. Cleaning support column; 18. Cleaning drive seat; 19. Motor No. 2 20. Bracket; 21. Cleaning motor; 22. Cleaning drive roller; 23. No. 2 adjusting bolt; 24. No. 2 mounting plate; 25. Cleaning driven seat; 26. Cleaning driven roller; 27. Mounting seat; 28. Circular winding plate; 29. ​​Circular chute; 30. Drive gear; 31. No. 4 motor bracket; 32. Winding motor; 33. Winding gear; 34. Winding tube; 35. Through hole; 36. Fixing plate; 37. Steel coil frame; 38. Sealing door; 39. Switch handle. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0022] Please see Figure 1-5As shown, a winding device for armored cables includes a housing 1, a cleaning support column 17 is provided inside the housing 1, a cleaning transmission seat 18 is provided at the top of the cleaning support column 17, a second motor bracket 19 is provided on the cleaning transmission seat 18, a cleaning motor 20 is installed on the second motor bracket 19, a cleaning transmission roller 21 with a brush is rotatably provided on the cleaning transmission seat 18, the output end of the cleaning motor 20 is fixedly connected to the rotating shaft of the cleaning transmission roller 21, a threaded hole is provided on the housing 1 above the cleaning transmission roller 21, a second adjusting bolt 22 is rotatably provided in the threaded hole, a second mounting plate 23 is rotatably provided at the bottom end of the second adjusting bolt 22, a cleaning driven seat 24 is provided at the bottom end of the second mounting plate 23, and a cleaning driven roller 25 with a brush is rotatably provided on the cleaning driven seat 24.

[0023] Dust collection cylinders 11 are provided on the housings 1 on both sides of the cleaning transmission roller 21. A dust removal fan 12 is rotatably installed inside the dust collection cylinder 11. A No. 3 motor bracket 16 is provided on the sides of the two dust collection cylinders 11. A dust removal motor 14 is installed on the No. 3 motor bracket 16. A pulley 13 is provided at the output end of the dust removal motor 14 and the rotating shaft of the dust removal fan 12. A transmission belt 15 is sleeved on the two pulleys 13.

[0024] During operation, in order to clean the cable surface, the cleaning driven roller 25 is first moved to a suitable position by adjusting the second adjusting bolt 22 to adapt to cables of different diameters and ensure cleaning effect. The cleaning motor 20 installed on the cleaning transmission seat 18 at the top of the cleaning support 17 drives the cleaning transmission roller 21 to rotate. The brushes on the cleaning transmission roller 21 and the cleaning driven roller 25 clean the cable surface to remove dust, impurities and other contaminants. At the same time, the dust removal fan 12 in the dust collection cylinder 11 on both sides of the cleaning transmission roller 21 rotates under the drive of the dust removal motor 14. Power transmission is achieved through the pulley 13 and the transmission belt 15 to suck the dust and impurities generated during the cleaning process into the dust collection cylinder 11, keeping the working environment clean and preventing impurities from re-contaminating the cable.

[0025] The housing 1 has a No. 1 support column 2 at each of its front and rear ends. Each of the two No. 1 support columns 2 is equipped with a No. 1 cable drive seat 3. Each of the two No. 1 cable drive seats 3 is equipped with a No. 1 motor bracket 5. Each of the two No. 1 motor brackets 5 is equipped with a drive motor 6. Each of the two No. 1 cable drive seats 3 is rotatably equipped with a cable drive roller 4. The output ends of the two drive motors 6 are respectively connected to a cable drive roller 4. The housing 1 at the top of the two cable drive rollers 4 has a threaded hole. Two No. 1 adjusting bolts 7 are rotatably installed in the threaded hole. A No. 1 mounting plate 8 is rotatably installed at the bottom of the two No. 1 adjusting bolts 7. A cable driven seat 9 is installed at the bottom of the No. 1 mounting plate 8. A cable driven roller 10 is installed on the cable driven seat 9.

[0026] During operation, in order to transmit the cable, after the cable enters the housing 1, it first passes between the cable drive roller 4 and the cable driven roller 10 located at the front end. The drive motor 6 drives the cable drive roller 4 to rotate, which cooperates with the cable driven roller 10 to transmit the cable forward, so that the cable passes between the cleaning drive roller 21 and the cleaning driven roller 25. After the cable comes out of the armored winding part, it will pass between the cable drive roller 4 and the cable driven roller 10 at the rear end and continue to be transmitted out of the housing 1. The whole process realizes the continuous transmission of the cable in the device.

[0027] A sealing door 37 is hinged to the housing 1. A switch handle 38 is provided on the sealing door 37. Mounting seats 26 are provided on the three inner walls of the housing 1 behind the sealing door 37. A circular winding plate 27 is provided inside the housing 1. A circular sliding groove 28 is provided on the circular winding plate 27. The circular winding plate 27 is rotatably mounted on the three mounting seats 26 through the circular sliding groove 28.

[0028] The circular winding plate 27 is provided with transmission teeth 29 on its circumference. A fourth motor bracket 30 is provided on the mounting base 26 on the upper wall of the housing 1. A winding motor 31 is provided on the fourth motor bracket 30. A winding gear 32 is rotatably provided inside the mounting base 26. The output end of the winding motor 31 is fixedly connected to the winding gear 32, and the winding gear 32 is engaged with the transmission teeth 29 provided on the circumference of the circular winding plate 27 for transmission.

[0029] The circular winding plate 27 is provided with six fixing plates 35, and steel coil frames 36 are provided on the six fixing plates 35 by fixing bolts. The circular winding plate 27 is provided with six winding tubes 33 corresponding to the six fixing plates 35, and the circular winding plate 27 between the six fixing plates 35 is provided with through holes 34 for cable entry and exit. The cleaning motor 20, dust removal motor 14, transmission motor 6 and winding motor 31 are all electrically connected to an external power source.

[0030] During operation, in order to armor the cable, the sealing door 37 on the housing 1 is opened, and the steel coil frame 36 containing the armor material can be installed on the fixing plate 35 of the circular winding plate 27. Then the sealing door 37 is closed, and the armor material on the steel coil frame 36 is guided out through the winding tube 33 and welded onto the cable. The winding motor 31 drives the winding gear 32 to rotate. The winding gear 32 meshes with the transmission gear 29 on the circumference of the circular winding plate 27, driving the circular winding plate 27 to rotate on the three mounting seats 26 through the circular slide 28. The armor material on the steel coil frame 36 is guided out through the winding tube 33. As the circular winding plate 27 rotates, the armor material is evenly wound on the surface of the cable passing through the through hole 34, completing the cable armoring process.

[0031] Working principle: In order to transmit the cable, after the cable enters the housing 1, it first passes between the cable drive roller 4 and the cable driven roller 10 located at the front end. The drive motor 6 drives the cable drive roller 4 to rotate, which cooperates with the cable driven roller 10 to transmit the cable forward, so that the cable passes between the cleaning drive roller 21 and the cleaning driven roller 25. After the cable comes out from the armored winding part, it will pass between the cable drive roller 4 and the cable driven roller 10 at the rear end and continue to be transmitted out of the housing 1. The whole process realizes the continuous transmission of the cable in the device.

[0032] To clean the cable surface, the cleaning driven roller 25 is first moved to a suitable position by adjusting the second adjusting bolt 22 to adapt to cables of different diameters and ensure cleaning effect. The cleaning motor 20 installed on the cleaning transmission seat 18 at the top of the cleaning support 17 drives the cleaning transmission roller 21 to rotate. The brushes on the cleaning transmission roller 21 and the cleaning driven roller 25 clean the cable surface to remove dust, impurities and other contaminants. At the same time, the dust removal fan 12 in the dust collection cylinder 11 on both sides of the cleaning transmission roller 21 rotates under the drive of the dust removal motor 14. Power is transmitted through the pulley 13 and the transmission belt 15 to suck the dust and impurities generated during the cleaning process into the dust collection cylinder 11, keeping the working environment clean and preventing impurities from re-contaminating the cable.

[0033] To armor the cable, after the sealing door 37 on the housing 1 is opened, the steel coil 36 containing the armor material can be installed on the fixing plate 35 of the circular winding plate 27. Then, the sealing door 37 is closed, and the armor material on the steel coil 36 is guided out through the winding tube 33 and welded onto the cable. The winding motor 31 drives the winding gear 32 to rotate. The winding gear 32 meshes with the transmission gear 29 on the circumference of the circular winding plate 27, causing the circular winding plate 27 to rotate on the three mounting seats 26 through the circular slide 28. The armor material on the steel coil 36 is guided out through the winding tube 33. As the circular winding plate 27 rotates, the armor material is evenly wound on the surface of the cable passing through the through hole 34, completing the cable armoring process.

[0034] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A winding device for armored cables, characterized in that: The system includes a housing (1), a cleaning support column (17) is provided inside the housing (1), a cleaning transmission seat (18) is provided at the top of the cleaning support column (17), a second motor bracket (19) is provided on the cleaning transmission seat (18), a cleaning motor (20) is installed on the second motor bracket (19), a cleaning transmission roller (21) with a brush is rotatably provided on the cleaning transmission seat (18), the output end of the cleaning motor (20) is fixedly connected to the rotating shaft of the cleaning transmission roller (21), a threaded hole is provided on the housing (1) above the cleaning transmission roller (21), a second adjusting bolt (22) is rotatably provided in the threaded hole, a second mounting plate (23) is rotatably provided at the bottom end of the second adjusting bolt (22), a cleaning driven seat (24) is provided at the bottom end of the second mounting plate (23), and a cleaning driven roller (25) with a brush is rotatably provided on the cleaning driven seat (24). Dust collection cylinders (11) are provided on the boxes (1) on both sides of the cleaning transmission roller (21). A dust removal fan (12) is rotatably installed inside the dust collection cylinder (11). A No. 3 motor bracket (16) is provided on the side of the two dust collection cylinders (11). A dust removal motor (14) is provided on the No. 3 motor bracket (16). A pulley (13) is provided at the output end of the dust removal motor (14) and the rotating shaft of the dust removal fan (12). A transmission belt (15) is sleeved on the two pulleys (13).

2. The winding device for armored cables according to claim 1, characterized in that: The housing (1) has a No. 1 support column (2) at each of its front and rear ends. Each of the two No. 1 support columns (2) has a No. 1 cable drive seat (3). Each of the two No. 1 cable drive seats (3) has a No. 1 motor bracket (5). Each of the two No. 1 motor brackets (5) has a drive motor (6). Each of the two No. 1 cable drive seats (3) has a rotatable cable drive roller (4). The output ends of the two drive motors (6) are respectively connected to a cable drive roller (4). The housing (1) at the top of the two cable drive rollers (4) has a threaded hole. Two No. 1 adjusting bolts (7) are rotatably installed in the threaded hole. A No. 1 mounting plate (8) is rotatably installed at the bottom of the two No. 1 adjusting bolts (7). A cable driven seat (9) is installed at the bottom of the No. 1 mounting plate (8). A cable driven roller (10) is installed on the cable driven seat (9).

3. A winding device for armored cables according to claim 2, characterized in that: A sealing door (37) is hinged to the box (1). A switch handle (38) is provided on the sealing door (37). Mounting seats (26) are provided on the three inner walls of the box (1) behind the sealing door (37). A circular winding plate (27) is provided inside the box (1). A circular groove (28) is provided on the circular winding plate (27). The circular winding plate (27) is rotatably mounted on the three mounting seats (26) through the circular groove (28).

4. A winding device for armored cables according to claim 3, characterized in that: The circular winding plate (27) is provided with transmission teeth (29) on its circumference. A fourth motor bracket (30) is provided on the mounting base (26) on the upper wall of the housing (1). A winding motor (31) is provided on the fourth motor bracket (30). A winding gear (32) is rotatably provided inside the mounting base (26). The output end of the winding motor (31) is fixedly connected to the winding gear (32), and the winding gear (32) meshes with the transmission teeth (29) provided on the circumference of the circular winding plate (27) for transmission.

5. A winding device for armored cables according to claim 4, characterized in that: The circular winding plate (27) is provided with six fixing plates (35), and steel coil frames (36) are provided on the six fixing plates (35) by fixing bolts. The circular winding plate (27) is provided with six winding tubes (33) corresponding to the six fixing plates (35), and the circular winding plate (27) between the six fixing plates (35) is provided with through holes (34) for cable entry and exit.

6. A winding device for armored cables according to claim 1, characterized in that: The cleaning motor (20), dust removal motor (14), transmission motor (6), and winding motor (31) are all electrically connected to an external power source.

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