High-efficiency automatic packaging equipment for ceramic tiles
By using hydraulically driven leveling components and an automatic protective block system, the problem of packaging failure caused by misalignment of tile edges and corners has been solved. This system achieves automatic alignment and protection of tile edges and corners, improving packaging efficiency and quality, and reducing the rate of damage during transportation.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- ENPING JINWANG CERAMICS CO LTD
- Filing Date
- 2025-09-01
- Publication Date
- 2026-06-26
AI Technical Summary
Existing ceramic tile packaging equipment suffers from packaging failures due to misalignment of tile stacking edges and corners, resulting in bulging boxes, inadequate sealing, and difficulty in fully covering tile corners with protective materials. This also makes the glaze surface susceptible to impact, leading to an increased rate of damage during transportation.
The system employs a hydraulically driven leveling assembly and an automatic protective block system. Through the cooperation of the leveling plate and connecting block, it achieves automatic alignment and protection of the tile corners. The hydraulic cylinder drives the sliding block to push the protective block to cover the tile corner, reducing manual operation.
It improved the efficiency and consistency of tile packaging, reduced the breakage rate during transportation, reduced labor costs, and ensured packaging quality.
Smart Images
Figure CN224409786U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic brick packaging technology, and in particular to a high-efficiency automatic packaging equipment for ceramic bricks. Background Technology
[0002] As a crucial material in the building decoration industry, the efficiency and quality of ceramic tile packaging directly impact transportation safety and brand image. With the large-scale development of the ceramic industry, enterprises producing over 100 million square meters annually are placing higher demands on automated packaging equipment. In traditional packaging processes, aligning the edges and corners of stacked ceramic tiles relies on manual labor, resulting in low efficiency and poor consistency. This is especially true for large-format tiles such as 600×1200mm, where manual leveling is labor-intensive and prone to causing glaze wear. Furthermore, the manual application of edge protection materials accounts for over 40% of the total packaging time.
[0003] The current ceramic tile packaging equipment mainly adopts the following technical solutions: the vibrating conveyor table drives the tiles to initially arrange them through the eccentric wheel; the pneumatic pusher mechanism pushes the tiles to the positioning baffle to achieve single-sided alignment; the rotary robotic arm works with the suction cup to complete the stacking; in the corner protection stage, some equipment uses a preset mold to press the corner protectors.
[0004] The existing equipment suffers from packaging failures due to misalignment of tile stacking edges and corners. For example, a common single-sided pneumatic leveling solution can only ensure alignment on one side of the tile, leaving the other side with a cumulative deviation of 5-8mm due to transport. When such misaligned tile stacks are placed into standard-sized packaging boxes, it causes bulging of the box, inadequate sealing, and a 15% increase in breakage rate during transportation. Furthermore, the corner protection material cannot completely cover the tile corners, increasing the risk of direct impact to the glaze. Therefore, a high-efficiency automatic ceramic tile packaging device is proposed to solve these problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a high-efficiency automatic packaging equipment for ceramic tiles, which aims to improve the packaging failure caused by misalignment of the corners of stacked tiles, as well as the problems of bulging boxes and poor sealing.
[0006] To achieve the above objectives, the present invention provides the following technical solution: an efficient automatic packaging equipment for ceramic bricks, including a support frame 1, a conveyor belt 1 and a conveyor belt 2 are provided inside the support frame 1, a fixed plate is provided above the support frame 1, a hydraulic cylinder 2 is fixedly connected inside the fixed plate, and a leveling component is provided at the output end of the hydraulic cylinder 2.
[0007] The leveling assembly includes a connecting block one, a connecting plate two, a sliding block one, and a leveling plate. The outer wall of the connecting block one is fixedly connected to the output end of the hydraulic cylinder two. The outer wall of the connecting plate two is fixedly connected to the inside of the connecting block one. The inside of the sliding block one is fixedly connected to the outer wall of the connecting plate two. The inside of the leveling plate is fixedly connected to the outer wall of the sliding block one. A slide rail is slidably connected to the inner wall of the sliding block one. One side of the outer wall of the slide rail is fixedly connected to the lower surface of the fixed plate. The lower surface of the connecting plate two is rotatably connected to the connecting block two. The upper surface of the connecting block two is rotatably connected to the connecting block three. A connecting rod is rotatably connected to the inner wall of the connecting block three.
[0008] Furthermore, one end of the connecting rod is fixedly connected to the lower surface of the fixed plate, a second support frame is fixedly connected to the outer wall of the fixed plate, the lower surface of the second support frame is fixedly connected to the upper surface of the first support frame, a first connecting plate is fixedly connected inside the first support frame, a motor is fixedly connected inside the first connecting plate, and a rotating table is fixedly connected to the output end of the motor.
[0009] Furthermore, a placement platform is fixedly connected to the outer wall of the support frame, a hydraulic cylinder is fixedly connected inside the support frame, and a fixing block is fixedly connected to the output end of the hydraulic cylinder.
[0010] Furthermore, a fourth fixing block is fixedly connected inside the first fixing block, and a fourth connecting block is rotatably connected inside the fourth fixing block.
[0011] Furthermore, a fixing block three is rotatably connected to the outer wall of the connecting block four, and a fixing block two is fixedly connected to the outer wall of the fixing block three, with one end of the fixing block two fixedly connected to the outer wall of the placement platform.
[0012] Furthermore, a sliding block three is rotatably connected to the outer wall of the connecting block four, and a sliding block two is rotatably connected inside the sliding block three.
[0013] Furthermore, a storage box is slidably connected to the outer wall of the second sliding block, and the lower surface of the storage box is fixedly connected to the upper surface of the placement platform.
[0014] Furthermore, one end of the sliding block is slidably connected to a protective block, and the outer wall of the protective block is slidably connected to the inside of the storage box.
[0015] This utility model has the following beneficial effects:
[0016] 1. In this utility model, multiple ceramic bricks to be packaged are placed on conveyor belt one for transmission. The output is generated by hydraulic cylinder two, which drives connecting block one to push connecting plate two, causing sliding block one to slide on the slide rail. This flattens one side of the ceramic brick. Connecting block two drives connecting block three, which rotates at a certain angle around the connecting rod, so that the other side of the ceramic brick is also flattened. This solves the problem that multiple ceramic bricks have inconsistent edges and corners, making them impossible to package when the corners need to be packaged later. It also flattens other corners, greatly reducing subsequent packaging problems and improving the practicality of the device.
[0017] 2. In this utility model, the leveled ceramic tiles are brought to the top of the placement table by conveyor belt 2. Hydraulic cylinder 1 drives fixed block 1 and fixed block 4, so that connecting block 4 rotates at a certain angle around fixed block 3. This causes sliding block 3 to push sliding block 2, pushing out the protective block in the storage box, thus realizing automatic packaging of the corners of ceramic tiles. This is convenient and fast, reduces the need for manual placement of protective blocks one by one, and improves the practicality of the device. Attached Figure Description
[0018] Figure 1 This is a three-dimensional structural diagram of an efficient automatic packaging equipment for ceramic bricks proposed in this utility model;
[0019] Figure 2 This is a schematic diagram of a cross-sectional view of the connecting plate of an efficient automatic packaging equipment for ceramic bricks proposed in this utility model.
[0020] Figure 3 This is a schematic diagram of the rotating table portion of a high-efficiency automatic packaging equipment for ceramic bricks proposed in this utility model.
[0021] Figure 4 This is a schematic diagram of the cross-sectional structure of the storage box of an efficient automatic packaging device for ceramic bricks proposed in this utility model.
[0022] Figure 5 for Figure 4 Enlarged view of point A in the image.
[0023] Legend:
[0024] 1. Support frame one; 2. Conveyor belt one; 3. Fixing plate; 4. Support frame two; 5. Conveyor belt two; 6. Storage box; 7. Fixing block one; 8. Hydraulic cylinder one; 9. Placement platform; 10. Connecting plate one; 11. Motor; 12. Rotating table; 13. Flat plate; 14. Hydraulic cylinder two; 15. Connecting block one; 16. Slide rail; 17. Sliding block one; 18. Connecting plate two; 19. Connecting block two; 20. Connecting block three; 21. Connecting rod; 22. Protective block; 23. Sliding block two; 24. Fixing block two; 25. Fixing block three; 26. Connecting block four; 27. Sliding block three; 28. Fixing block four. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Reference Figures 1-3 The present invention provides an embodiment of an efficient automatic packaging equipment for ceramic bricks, including a support frame 1. The support frame 1 serves to support and connect other components, providing a basic conveying frame for the entire device. Conveyor belt 2 and conveyor belt 5 are installed inside the support frame 1. A fixing plate 3 is installed above the support frame 1. The fixing plate 3 is used to fix the leveling component and has an output space. A hydraulic cylinder 14 is fixedly connected inside the fixing plate 3. The output end of the hydraulic cylinder 14 is equipped with a leveling component.
[0027] The leveling assembly includes a connecting block 15, a connecting plate 2 18, a sliding block 17, and a leveling plate 13. The outer wall of the connecting block 15 is fixedly connected to the output end of the hydraulic cylinder 2 14. The connecting block 15, in conjunction with the connecting plate 2 18 and the sliding block 17, pushes the sliding block 17 to slide left and right on the slide rail 16, thereby leveling the edges and corners of the ceramic tile using the leveling plate 13. The outer wall of the connecting plate 2 18 is fixedly connected to the inside of the connecting block 15. The inside of the sliding block 17 is fixedly connected to the outer wall of the connecting plate 2 18. The inside of the leveling plate 13 is fixedly connected to the outer wall of the sliding block 17. The slide rail 16 is slidably connected to the inner wall of the sliding block 17. The slide rail 16 is used for the leveling plate 13 to move upwards. One side of the outer wall of the slide rail 16 is fixedly connected to the lower surface of the fixing plate 3. Connecting block 219 is rotatably connected to the surface. Connecting block 219 drives connecting block 320 to rotate around connecting rod 21 at a certain angle, thus moving the other side to achieve a leveling effect. Connecting block 320 is rotatably connected to the upper surface of connecting block 21. Connecting rod 21 is rotatably connected to the inner wall of connecting block 320. One end of connecting rod 21 is fixedly connected to the lower surface of fixed plate 3. Support frame 24 is fixedly connected to the outer wall of fixed plate 3. Support frame 24 is used to connect and fix fixed plate 3 to prevent the leveling component from losing support and falling. The lower surface of support frame 24 is fixedly connected to the upper surface of support frame 1. Connecting plate 10 is fixedly connected inside support frame 1. Motor 11 is fixedly connected inside connecting plate 10. Rotating table 12 is fixedly connected to the output end of motor 11.
[0028] Reference Figure 1 , Figure 4 and Figure 5The support frame 1 has a fixed platform 9 on its outer wall. The platform 9 is used to automatically place the protective block 22 on the leveled ceramic tile. The support frame 1 has a fixed hydraulic cylinder 8 inside. The output end of the hydraulic cylinder 8 is fixedly connected to a fixed block 7. The fixed block 7, together with the fixed block 4 28 and the connecting block 4 26, rotates a certain angle with the fixed block 3 25 as the center, causing the sliding block 2 23 above to be pushed, so as to automatically place the protective block 22 on multiple ceramic tiles, thereby improving efficiency and reducing labor costs. The fixed block 1 7 has a fixed block 4 28 inside. The fixed block 4 28 has a rotatable connecting block 4 26 inside. The outer wall of the connecting block 4 26 has a rotatable connecting block 3 25. Fixed block 24 is fixedly connected to the outer wall of fixed block 3 25. One end of fixed block 24 is fixedly connected to the outer wall of the placement platform 9. Fixed block 24 is used to connect and support fixed block 3 25 to prevent the connecting block 4 26 from shifting when rotating around fixed block 3 25. A sliding block 3 27 is rotatably connected to the outer wall of connecting block 4 26. A sliding block 23 is rotatably connected inside the sliding block 3 27. A storage box 6 is slidably connected to the outer wall of sliding block 23. Multiple protective blocks 22 are placed inside the storage box 6 for pushing sliding block 23. The lower surface of the storage box 6 is fixedly connected to the upper surface of the placement platform 9. A protective block 22 is slidably connected to one end of sliding block 23. The outer wall of the protective block 22 is slidably connected to the inside of the storage box 6.
[0029] Working Principle: When using the automatic ceramic tile packaging equipment, multiple ceramic tiles to be packaged are placed on conveyor belt 2 for transport. They are then transported above the rotating table 12. The hydraulic cylinder 14, fixed by the fixing plate 3, outputs power, driving connecting block 15 to push connecting plate 18, causing sliding block 17 to slide on the slide rail 16. This allows the leveling plate 13 to level one side of the ceramic tile. Connecting block 29 then drives connecting block 30, which rotates at a certain angle around connecting rod 21, leveling the other side of the ceramic tile as well. Finally, the motor 11, fixed by connecting plate 10, rotates the rotating table 12, moving the ceramic tiles... The rotation process flattens the other two sides, solving the problem of inconsistent corners of multiple ceramic tiles, which makes packaging difficult later. The flattened ceramic tiles are conveyed to the top of the placement table 9 via conveyor belt 25. Hydraulic cylinder 18 drives fixing block 17 and fixing block 428, causing connecting block 426 to rotate at a certain angle around fixing block 325. This causes sliding block 327 to push sliding block 23, pushing out the protective block 22 in storage box 6, thus achieving automatic corner packaging of ceramic tiles. This is convenient, fast, and saves labor costs. Fixing block 24 is used to fix fixing block 325, support frame 24 is used to support fixing plate 3, and support frame 1 is the basic component for connecting and fixing components.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A high-efficiency automatic packaging equipment for ceramic bricks, comprising a support frame (1), characterized in that: The support frame 1 (1) is provided with a conveyor belt 1 (2) and a conveyor belt 2 (5) inside. A fixing plate (3) is provided above the support frame 1 (1). A hydraulic cylinder 2 (14) is fixedly connected inside the fixing plate (3). A leveling component is provided at the output end of the hydraulic cylinder 2 (14). The leveling assembly includes a connecting block 1 (15), a connecting plate 2 (18), a sliding block 1 (17), and a leveling plate (13). The outer wall of the connecting block 1 (15) is fixedly connected to the output end of the hydraulic cylinder 2 (14). The outer wall of the connecting plate 2 (18) is fixedly connected to the inside of the connecting block 1 (15). The inside of the sliding block 1 (17) is fixedly connected to the outer wall of the connecting plate 2 (18). The inside of the leveling plate (13) is fixedly connected to the outer wall of the sliding block 1 (17). A slide rail (16) is slidably connected to the inner wall of the sliding block 1 (17). One side of the outer wall of the slide rail (16) is fixedly connected to the lower surface of the fixing plate (3). The lower surface of the connecting plate 2 (18) is rotatably connected to the connecting block 2 (19). The upper surface of the connecting block 2 (19) is rotatably connected to the connecting block 3 (20). The inner wall of the connecting block 3 (20) is rotatably connected to the connecting rod (21).
2. The high-efficiency automatic packaging equipment for ceramic bricks according to claim 1, characterized in that: One end of the connecting rod (21) is fixedly connected to the lower surface of the fixed plate (3). The outer wall of the fixed plate (3) is fixedly connected to the second support frame (4). The lower surface of the second support frame (4) is fixedly connected to the upper surface of the first support frame (1). The first support frame (1) is fixedly connected to the inside of the first support frame (1). The first motor (11) is fixedly connected to the inside of the first connection plate (10). The output end of the motor (11) is fixedly connected to the rotating table (12).
3. The high-efficiency automatic packaging equipment for ceramic bricks according to claim 2, characterized in that: The support frame (1) is fixedly connected to a placement platform (9) on its outer wall, and a hydraulic cylinder (8) is fixedly connected inside the support frame (1). A fixing block (7) is fixedly connected to the output end of the hydraulic cylinder (8).
4. The high-efficiency automatic packaging equipment for ceramic bricks according to claim 3, characterized in that: The fixing block 1 (7) is fixedly connected to the fixing block 4 (28), and the fixing block 4 (28) is rotatably connected to the connecting block 4 (26).
5. The high-efficiency automatic packaging equipment for ceramic bricks according to claim 4, characterized in that: The outer wall of the connecting block four (26) is rotatably connected to the fixing block three (25), and the outer wall of the fixing block three (25) is fixedly connected to the fixing block two (24). One end of the fixing block two (24) is fixedly connected to the outer wall of the placement platform (9).
6. The high-efficiency automatic packaging equipment for ceramic bricks according to claim 5, characterized in that: The outer wall of the connecting block four (26) is rotatably connected to the sliding block three (27), and the sliding block three (27) is rotatably connected to the sliding block two (23).
7. The high-efficiency automatic packaging equipment for ceramic bricks according to claim 6, characterized in that: The outer wall of the sliding block 2 (23) is slidably connected to the storage box (6), and the lower surface of the storage box (6) is fixedly connected to the upper surface of the placement platform (9).
8. The high-efficiency automatic packaging equipment for ceramic bricks according to claim 7, characterized in that: One end of the sliding block (23) is slidably connected to a protective block (22), and the outer wall of the protective block (22) is slidably connected to the inside of the storage box (6).